Rosemount 3300 Series User manual

Step 1: Mount the Transmitter Head/Probe
Step 2: Set Jumpers and Switches
Step 3: Connect the Wiring
Step 4: Configure
Environmental Conditions
Product Certifications
Start
End
Check Process Connections
Confirm Configuration
www.rosemount.com
Quick Installation Guide
00825-0100-4811, Rev GA
October 2011 Rosemount 3300 Series
Guided Wave Radar Level and Interface
Transmitter

Quick Installation Guide
00825-0100-4811, Rev GA
October 2011
Rosemount 3300 Series
2
© 2011 Rosemount Inc. All rights reserved. All marks property of owner.
Emerson Process
Management
Rosemount Measurement
8200 Market Boulevard
Chanhassen MN 55317 USA
Tel (USA) 
1 800 999 9307
Tel (International) 
[phone]
Fax [phone]
Emerson Process
Management
Blegistrasse 23
P.O. Box 1046
CH 6341 Baar
Switzerland
Tel [phone]
Fax [phone]
Emerson FZE
P.O.Box 17033
Jebeli Ali Free Zone
Dubai UAE
Tel [phone]
Fax [phone]
Emerson Process
Management Asia
Pacific Pte Ltd
1 Pandan Crescent
Singapore 128461
Tel [phone]
Fax [phone]
Service Support Hotline:
[phone]
Email:
[e-mail]

This installation guide provides basic guidelines for the Rosemount 3300 Series. Refer to
Rosemount 3300 Series Reference Manual (Document No. 00809-0100-4811) for more
instructions. The manual and this Quick Installation Guide (QIG) are also available
electronically on www.rosemount.com.

Any substitution of non-authorized parts or repair, other than exchanging the complete
transmitter head or probe assembly, may jeopardize safety and is prohibited.
Unauthorized changes to the product are strictly prohibited as they may unintentionally
and unpredictably alter performance and jeopardize safety. Unauthorized changes that
interfere with the integrity of the welds or flanges, such as making additional perforations,
compromise product integrity and safety. Equipment ratings and certifications are no
longer valid on any products that have been damaged or modified without the prior written
permission of Emerson Process Management. Any continued use of product that has
been damaged or modified without prior written authorization is at the customer's sole
risk and expense.
IMPORTANT NOTICE
WARNING


Failure to follow safe installation and service guidelines could result in death or
serious injury
• Make sure only qualified personnel perform installation or service.
• Use the equipment only as specified in this QIG and the Reference Manual. Failure to
do so may impair the protection provided by the equipment.
• Do not perform any services other than thosecontained in this manual unless you are
qualified.
Explosions could result in death or serious injury
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations specifications. See Product Certifications on page 18
in this Quick Installation Guide.
• In an Explosion-proof/Flameproof installation, do not remove the transmitter covers
when power is applied to the unit.
• Before connecting a HART®-based Communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• To avoid process leaks, only use o-rings designed to seal with the corresponding
flange adapter.
Electrical shock can result in death or serious injury
• Avoid contact with the leads and terminals. High voltage that may be present on leads
can cause electrical shock.
• Make sure the main power to the Rosemount 3300 Series transmitter is off and the
lines to any other external power source are disconnected or not powered while wiring
the transmitter.
Temperature restrictions apply for Explosion-proof versions. For limits, see
certificate-specific information in the Product Certification chapter in this
document.
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WARNING


The electronics enclosures are category 2G or 2D equipment. The probes not covered
with plastic and not made of titanium, are category 1G or 1D. The plastic covered probes
or probes made of titanium, are only category 1G equipment.
Probes with non-conducting surfaces and light metals
• Probes covered with plastic and/or with plastic discs may generate an ignition-
capable level of electrostatic charge under certain extreme conditions. Therefore,
when the probe is used in a potentially explosive atmosphere, appropriate measures
must be taken to prevent electrostatic discharge. These probes are not allowed in
dust classified areas.

The following probes do not contain plastic or PTFE material, and are allowed to be
placed in a Dust classified area:
Code Material of Construction:
Process Connection/Probe
1 316L SST (EN 1.4404)
2 Alloy C-276 (UNS N10276)
3 Alloy 400 (UNS N04400)
H Alloy C-276 (UNS N10276)
M Alloy 400 (UNS N04400)
D Duplex process connection

The Material of Construction Code in the above table can be found in the following
position in the Rosemount 3300 Series model code: 330xxxxxN...
Category 2G or 2D Category 2G or 2D
Category 1G or 1D
Probes according to table Category 1G
All probes possible
Applicable
Marking:
II 1/2 G Ex d [ia] IIC T6...T4
II 1/2 D Ex tD [iaD] A21/20 IP6X T85 °C...T135 °C
II 1/2 G Ex d [ia] IIC T6...T4
II -/2 D Ex tD [iaD] A21 IP6X T85 °C...T135 °C
• Probes and flanges containing >7.5% Magnesium or Zirconium are not allowed in
explosive dust atmosphere. Please contact Rosemount Tank Radar for additional
information.
Probes and flanges containing light metals
• When used in category 1/2G installations, probes and flanges containing Titanium or
Zirconium must be mounted in such a way that sparks from impact or friction between
these parts and steel cannot occur.
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WARNING

Flange
Probe
Gasket
Tank
Flange
Transmitter
Housing
Nut
Bolt
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STEP 1: MOUNT THE TRANSMITTER HEAD/PROBE
Tank Connection with Flange
1. Place a gasket on top of the tank flange.
2. Lower the transmitter and probe with flange into
the tank.
3. Tighten the bolts.
4. Loosen the nut that connects the housing to the
probe and rotate the housing to the desired 
direction.
5. Tighten the nut.
Adapter
Probe
Tank Flange/
Process
Connection
Nut
Sealant on
threads (NPT)
or
Gasket (BSP/G)
Threaded Tank Connection
1. For adapters with BSP/G threads, place a gasket 
on top of the tank flange.
2. Lower the transmitter and probe into the tank.
3. Mount the adapter into the process connection.
4. Loosen the nut that connects the housing to the 
probe and rotate the housing to the desired 
direction.
5. Tighten the nut.
NOTE
For adapters with NPT threads, pressure-tight
joints require a sealant.
Probe
Tank
Tri-Clamp
Clamp
Gasket
Tri-Clamp Tank Connection
1. Place a gasket on top of the tank flange.
2. Lower the transmitter and probe into the tank.
3. Fasten the Tri-Clamp connection to the tank with a
clamp.
4. Slightly loosen the nut that connects the transmitter
housing to the probe.
5. Rotate the transmitter housing so the cable
entries/display face the desired direction.
6. Tighten the nut.
Refer to Rosemount 3300 Series Reference Manual (Document No. 00809-0100-4811) for
details regarding the mounting of transmitter head/probe.

U-bolts
Bracket
Clamping
brackets
Transmitter
housing
Probe
Bracket
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STEP 1 CONTINUED...
Bracket Mounting, on Wall
1. Mount the bracket directly to the wall with screws
suitable for the purpose.
Vertical mounting
Transmitter
housing
Transmitter
housing
Probe
Horizontal mounting
Probe
2. Mount the transmitter with probe to the bracket and
secure the installation with the three supplied
screws.
Bracket Mounting, on Pipe
1. Put the two U-bolts through the holes of the
bracket. Holes are available for both vertical and
horizontal pipe mounting.
2. Put the clamping brackets on the U-bolts and
around the pipe.
3. Fasten the bracket to the pipe using the four
supplied nuts.
4. Mount the transmitter with probe to the bracket and
secure with the three supplied screws.
See the Rosemount 3300 Series Reference Manual
(Document No. 00809-0100-4811) for more
installation details.

M50 nut
Remote Housing
1. Remove the transmitter head from the probe by
unscrewing the M50 nut.
2. Mount the probe in the tank by following the
previous instructions in this section.
U-bolt Bracket Clamping
brackets
M6 screw
3. Mount the bracket to the pole, making sure the
distance between the probe and bracket does not
exceed the length of the remote connection.
• Put the two U-bolts through the holes of the
bracket. Several holes are available for
vertical/horizontal pipe mounting.
• Put the clamping brackets on the U-bolts and
around the pipe.
• Use the supplied nuts to fasten the bracket to
the pipe.
4. Fasten the housing support to the bracket using
the M6 screws. The screws are threaded through
the top of the mounting bracket and into the
housing support.
M50 nut
5. Mount the probe housing on the probe, making
sure that the M50 nut is properly tightened.
6. Connect the transmitter head on the housing
support, making sure that the M50 nut is properly
tightened.
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STEP 1 CONTINUED...

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STEP 2: SET JUMPERS AND SWITCHES
If alarm and security jumpers are not set, the transmitter operates with the default alarm
condition HIGH and Security OFF. 
Write Protection must be set after configuration (Step 4).

To set Alarm and Write Protection on the circuit board:
1. Remove the cover on the circuit side (see label marked 
circuit side).
2. To set the 4-20 mA alarm output to LOW, move the
alarm switch to the LOW position.
3. To enable the security write protection feature, move 
the write protect switch to the ON position.
4. Replace the cover and tighten securely.
To set Alarm and Write Protection on the LCD:
To have the LCD override the circuit board settings, the write
protection switch needs to be in the OFF position and the alarm
switch needs to be in the HIGH position.
1. To set the 4-20 mA alarm output to LOW, place a 
jumper between the right and center hole position.
2. To enable the security write protection feature, place a 
jumper between the left and center hole position - 
ON.

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STEP 3: CONNECT THE WIRING
For HART, the input voltage is 11-42 V (11-30 V in IS applications, 16-42 V in
Explosion-proof / Flameproof applications). For Modbus, the input voltage is 8-30 V.
The transmitter requires shielded twisted pair wiring (18-12 AWG) suitable for the supply
voltage and, if applicable, approved for use in hazardous areas.
Cable/conduit entries
The electronics housing has two entries for ½ - 14 NPT. Optional M20×1.5 and PG 13.5
adapters are also available. The connections are made in accordance with local or plant
electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other contamination
from entering the terminal block compartment of the electronics housing.
NOTE!
Use the enclosed metal plug to seal the unused port.
Radar Electronics
Dual Compartment Housing
Cable Entry:
½" NPT.
Optional adapters:
M20, PG13.5
Threaded Process
Connections
Flanged Process
Connections
To Connect the Transmitter
1. Make sure the housing is grounded according to Hazardous Locations Certifications,
national and local electrical codes.
2. Verify that the power supply is disconnected.
3. Remove the cover on the terminal side (see label marked field terminals).
4. Pull the cable(s) through the cable gland / conduit. For Explosion-proof / Flameproof
installations, only use cable glands or conduit entry devices certified Explosion-proof or
Flameproof.
5. To connect the wires see the illustrations below.
6. If applicable, use the enclosed metal plug to seal any unused port.
7. Replace the cover and tighten.
8. Tighten the cable gland.
9. Connect the power supply.

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STEP 3 CONTINUED...
Non-Intrinsically Safe HART Output and Type n Approvals: Non-Sparking/
Energy Limited Power Supply
Load Resistance 250 
Power Supply
HART
Modem
Field Communicator PC
Rosemount 3300
Series Transmitter
Maximum voltage:
Um=250 V
HART: Un=42.4 V
NOTE
Rosemount 3300 Series Transmitters with Flameproof/Explosion-proof HART Output have a
built-in barrier; no external barrier needed.
Intrinsically Safe HART Output
Power 
Supply RL
250 
Approved
IS Barrier DCS
PC
Rosemount 3300
Series Transmitter
IS Parameters:
Ui=30 V, Ii= 130 mA,
Pi=1 W, Li=Ci=0
HART
Modem
Field Communicator

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STEP 3 CONTINUED...
Non-intrinsically Safe Modbus Output
Power 
Supply
120 
120 
B
A
RS485 Bus
HART + HART -
120 If the unit is the last
transmitter on the
bus, a 120 
termination resistor
is required.
NOTE
Rosemount 3300 Series Transmitters with Flameproof/Explosion-proof Modbus Output
have a built-in barrier; no external barrier needed.
The Field Communicator requires a minimum load resistance of 250 within the loop in
order to function properly, see below.

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Load Limitations
Non-Hazardous Installations, 
and Type n Approvals: Non-Sparking / Energy
Limited Power Supply
Explosion-proof/Flameproof (Ex d and Td)
Installations
Intrinsically Safe Installations
NOTE
For the Ex d and Td installations the
diagram is only valid if the HART load
resistance is at the + side, otherwise
the load resistance value is limited to
300 .
Operating
region Operating
region
Operating
region

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STEP 4: CONFIGURE
If the transmitter is pre-configured at the factory, step 4 is only necessary to change or verify
the settings.

Configuration of the Rosemount 3300 Series transmitter can be done either with a Field
Communicator, Asset Management Solutions (AMS), or Radar Configuration Tools (RCT). If
using the Radar Configuration Tools, a HART modem is required, and the procedure is
described below, together with the corresponding Field Communicator Fast Key sequence.
Installing the Radar Configuration Tools (RCT) Software
To install the RCT software:
1. Insert the installation CD into your CD-ROM drive.
2. Follow the instructions. If the installation program does not automatically start, run
Setup.exe from the CD.
Starting RCT
Click Programs > Rosemount > RCT, and the following window appears(1).
The Help function of the RCT can be reached from the menu or by pressing the F1 key.
Wizard
Setup
(1) For optimum performance set COM Port Buffers to 1. You might receive a pop-up reminder of this before the
RCT window appears. See Chapter 4 “Start-up” in the Reference Manual (Document No. 00809-0100-4811).

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STEP 4 CONTINUED...
Configuration of a Rosemount 3300 Series transmitter can be done using the installation
Wizard for detailed guidance. If you are already familiar with the configuration procedure, or
if you want to change settings, you may use the setup function.
Configuration Using the Wizard
1. Make sure that the Tools Bar is open (Project Bar is ticked within View). Then click the
Wizard icon or choose the View>Wizard menu option.
2. Click the start button and follow the instructions.
Configuration Using the Setup Function & Fast Key Code
1. Make sure that the Tools Bar is open (Project Bar is ticked within View). Then click the
Setup icon or choose the View>Setup menu option.
2. Choose the appropriate tab: Info (information about the device), Basics (page 14),
Output (page 15), Tank Config (page 16), Volume (specification of tank geometry for
volume calculations), LCD (display panel settings), or Signal Quality Metrics (for
activating/de-activating and display of signal quality metrics, available with the DA1
option).
3. Press the Receive Page button to load the parameters configured in the transmitter into
the dialog window. Press the Send Page button to load any parameter changes back to
the transmitter.
Setup - Basics
Set Units, Field Communicator Fast Key sequence [1,3,1]
Length, volume, and temperature units can be set. Units are used wherever measurement
and configuration data occur.

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Setup - Output
Set Range Values, Field Communicator Fast Key sequence [1,3,4,3]
The Lower Range value = 4 mA value.
The Upper Range value = 20 mA value.
The 4-20 mA range must not include the upper or lower Transition Zone.(1)
Set Variable Assignment, Field Communicator Fast Key sequence [1,1,1]
Model 3301 available measuring parameters: Level, Distance to Level, Total Volume. For
fully immersed probe: Interface Level and Interface Distance.
Model 3302 available measuring parameters: Level, Total Volume, Interface Level, Interface
Distance, and Upper Product Layer Thickness.
In the Primary Variable field, the measuring parameter is entered for the analog signal.
More variables can be assigned if the superimposed digital HART signal or a HART Tri-loop
is used.
Setup - Modbus Communication Parameters

If the transmitter has the Modbus option, configuration
of the communication parameters can be set.
(1) See the Reference Manual (Document No. 00809-0100-4811) for details.

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Setup - Tank Config
Geometry
See tank picture in window.
• Set Reference Gauge Height, Field Communicator Fast Key sequence [1, 3, 2, 3]
• Set Upper Null Zone, if needed, Field Communicator Fast Key sequence [1, 3, 2, 5, 1]
• Set Mounting Type, Field Communicator Fast Key sequence [1, 3, 2, 4]
• Set Diameter if Mounting Type is Nozzle or Pipe/Chamber
• Set Nozzle Height if Mounting Type is Nozzle
Probe
• Set Probe Type, Field Communicator Fast Key sequence [1, 3, 2, 1]: This is configured
in factory
• Set Probe Length, Field Communicator Fast Key sequence [1, 3, 2, 2]: This is
configured in factory, but needs to be changed if the probe is cut in field
• Set Probe Angle, Field Communicator Fast Key sequence [1, 3, 2, 5, 3]
• Set Remote Housing length if Remote Housing is mounted (setting not available in DD/DTM)
Misc. Settings
• Set Vapor Dielectric value, if needed, Field Communicator Fast Key sequence [1, 3, 3, 2]
• Set Upper Product Dielectric value, Interface measurements only, Field Communicator
Fast Key sequence [1, 3, 3, 3]
Additional Configuration to Fine-Tune Performance
To fine-tune the transmitter’s performance, it is recommended the Trim Near Zone function
be executed after configuration is finished.
For detailed information on how to trim the near zone, see the Rosemount 3300 Series
Reference Manual (Document No. 00809-0100-4811).

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Environmental Conditions
Ambient Temperature Limits (For Use In Explosive Atmospheres)
Explosion-proof/Flame-proof version: -58 °F (-50 °C) Ta +167 °F (+75 °C)
Intrinsically safe version: -58 °F (-50 °C) Ta +158 °F (+70 °C)
National deviations may apply, see “Product Certifications”.
Process Temperature Restrictions
When the Rosemount 3300 is installed in high temperature applications, it is important that
the maximum ambient temperature is considered. Tank insulation should not exceed 4 in.
(10 cm). The diagram below shows the maximum ambient temperature vs. process
temperature:
Ambient Temperature °F (°C)
Process
Temperature °F (°C)
Pressure Limits
For Pressure Limits, see the Rosemount 3300 Series Reference Manual
(Document No. 00809-0100-4811).

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Product Certifications
EU Conformity
The EC declaration of conformity can be found on page 28. The most recent revision can be
found at www.rosemount.com.
SAFETY NOTE:
A safety isolator, such as a zener barrier is always needed for intrinsic safety.

Probes covered with plastic and/or with plastic discs may generate an ignition-capable level
of electrostatic charge under certain extreme conditions. Therefore, when the probe is used
in a potentially explosive atmosphere, appropriate measures must be taken to prevent
electrostatic discharge.

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ATEX Approval
E1 Flameproof:
SPECIAL CONDITIONS FOR SAFE USE (X):
On application of the Rosemount 3300 Series Guided Wave Radar Level and Interface
Transmitters equipped with plastic materials in an explosive gas atmosphere, precaution
shall be taken to avoid danger of ignition due to electrostatic charges on the enclosure.

For probes and flanges containing light metals, impact and friction hazards need to be
considered according to EN 60079-0 clause 8.1, when used in category 1/2G installations.
II 1/2 G Ex d [ia] IIC T6...T4
II 1/2 D Ex tD [iaD] A21/20 IP6X T85 °C...T135 °C or
II -/2 D Ex tD [iaD] A21 IP6X T85 °C...T135 °C
KEMA 01ATEX2220X.
Um= 250 V.
Approval valid for HART option.
ATEX (KEMA) Approval Label and Name Plate (example)

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Maximum Temperature (For Explosion-Proof/Flameproof version)
As defined in EN 60079-0 Clause 5.2.
Maximum Temperature
(Terminal Housing bottom)
+185 °F (+85 °C)
Maximum
Temperature
(Process Seal)
+275 °F (+135 °C) or
according to
Temperature class
Maximum Temperature
(Flange) according to
Temperature class
Transmitter Surface Temperature Limits
It must be guaranteed by the user that the maximum Transmitter surface temperature of the
installation (including flange) does not exceed the following limits:
Temperature class Maximum Transmitter Surface
Temperature
T6 185 °F (85 °C)
T5 212 °F (100 °C)
T4 275 °F (135 °C)
This is applicable for all parts exposed to the Hazardous area. For high process
temperatures, the complete installation (tank connection etc.) must be considered. (Higher
process temperatures than 135 °C are allowed (depending on probe version), provided that
the maximum temperatures stated above are not exceeded).
The following procedure may be used as guidance to verify that the maximum temperatures
are not exceeded.
1. Enter the measured actual temperatures in the first column in the table below.
2. Enter the maximum possible temperatures for Ambient and Process temperature for this
installation.
3. For Flange, Process Seal and Terminal Housing, enter maximum allowed values.
4. Calculate the difference (Tmax-Tact).
5. Confirm that the maximum allowed temperatures for Flange, Process Seal and Terminal
Housing will not be exceeded. (Evaluate the differences Tmax-Tact)
Measurement point Actual temp.
(Tact)
Max possible
temp. (Tmax)
Tmax - Tact.
Ambient temperature
Process temperature
Flange (1)
(1) Value according to Temperature class.
Process Seal (2)
(2) 135 °C (275 °F) or lower, according to Temperature class.
Terminal Housing
(bottom) (3)
(3) 85 °C (185 °F).
.