Rosemount 3300 Series User manual

www.rosemount.com
Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
¢00825-0100-4811I¤
Step 1: Mount the Transmitter Head/Probe
Step 2: Set Jumpers and Switches
Step 3: Connect the Wiring
Step 4: Configure
Exchange the Transmitter Head or Probe
Product Certifications
Start
End
Check Process Connections
Confirm Configuration
Guided Wave Radar Level and Interface
Transmitter
3300_QIG_English_Rev DA.fm Page 1 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
2
© 2009 Rosemount Inc. All rights reserved. All marks property of owner.
Emerson Process Management, Rosemount Inc.
IMPORTANT NOTICE
This installation guide provides basic guidelines for the Rosemount®3300 Series. Refer to
Rosemount 3300 Series Reference Manual (Document No. 00809-0100-4811) for more
instructions. The manual and this Quick Installation Guide (QIG) are also available
electronically on www.rosemount.com.
The Americas
Emerson Process Management
8200 Market Boulevard
Chanhassen MN 55317 USA
Tel (USA) 1 800 999 9307
Tel (International) [phone]
Fax [phone]
Europe, Middle East & Africa
Emerson Process Management
Shared Services Ltd
Heath Place
Bognor Regis
West Sussex PO22 9SH
England
Tel [phone]
Fax [phone]
Asia Pacific
Emerson Process Management
Singapore Pte Ltd
1 Pandan Crescent
Singapore 128461
Tel [phone]
Fax [phone]
Service Support Hotline: [phone]
E-mail: [e-mail]
3300_QIG_English_Rev DA.fm Page 2 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
3
WARNING
Failure to follow safe installation and service guidelines could result in death or
serious injury
• Make sure only qualified personnel perform installation or service.
• Use the equipment only as specified in this QIG and the Reference Manual. Failure to
do so may impair the protection provided by the equipment.
• Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g.
substitution of components etc. may also jeopardize safety and is under no
circumstances allowed.
Explosions could result in death or serious injury
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations specifications. See Product Certifications on page 18
in this Quick Installation Guide.
• In an Explosion-proof/Flameproof installation, do not remove the transmitter covers
when power is applied to the unit.
• Before connecting a HART®-based Communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
• To avoid process leaks, only use o-ring designed to seal with the corresponding
flange adapter.
Electrical shock can result in death or serious injury
• Avoid contact with the leads and terminals. High voltage that may be present on leads
can cause electrical shock.
• Make sure the main power to the Rosemount 3300 Series transmitter is off and the
lines to any other external power source are disconnected or not powered while wiring
the transmitter.
Probes with non-conducting surfaces
• Probes covered with plastic and/or with plastic discs may generate an ignition-
capable level of electrostatic charge under certain extreme conditions. Therefore,
when the probe is used in a potentially explosive atmosphere, appropriate measures
must be taken to prevent electrostatic discharge.
3300_QIG_English_Rev DA.fm Page 3 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
4
STEP 1: MOUNT THE TRANSMITTER HEAD/PROBE
Tank Connection with Flange
1. Place a gasket on top of the tank flange.
2. Lower the transmitter and probe with flange into
the tank.
3. Tighten the bolts.
4. Loosen the nut that connects the housing to the
probe and rotate the housing to the desired 
direction.
5. Tighten the nut.
Threaded Tank Connection
1. For adapters with BSP/G threads, place a gasket 
on top of the tank flange.
2. Lower the transmitter and probe into the tank.
3. Mount the adapter into the process connection.
4. Loosen the nut that connects the housing to the 
probe and rotate the housing to the desired 
direction.
5. Tighten the nut.




Tri-Clamp Tank Connection
1. Place a gasket on top of the tank flange.
2. Lower the transmitter and probe into the tank.
3. Fasten the probe to the tank flange with a clamp.
4. Loosen the nut that connects the transmitter
housing to the probe slightly.
5. Rotate the transmitter housing so the cable
entries/display face the desired direction.
6. Tighten the nut.
Flange
Probe
Gasket
Tank
Flange
Transmitter
Housing
Nut
Bolt
Adapter
Probe
Tank Flange/
Process
Connection
Nut
Sealant on
threads (NPT)
or
Gasket (BSP/G)
Gasket
Tank
Probe
Tri-Clamp
Transmitter
Housing
NOTE
For adapters with NPT threads, pressure-tight joints
require a sealant.
Refer to Rosemount 3300 Series Reference Manual (Document No. 00809-0100-4811) for
details regarding the mounting of transmitter head/probe.
3300_QIG_English_Rev DA.fm Page 4 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
5
STEP 1 CONTINUED...
Bracket Mounting, on Wall
1. Mount the bracket directly to the wall with screws
suitable for the purpose.
2. Mount the transmitter with probe to the bracket,
and secure the installation with the three supplied
screws.
Bracket Mounting, on Pipe
1. Put the two U-bolts through the holes of the
bracket. Holes are available for both vertical and
horizontal pipe mounting.
2. Put the clamping brackets on the U-bolts and
around the pipe.
3. Fasten the bracket to the pipe using the four
supplied nuts.
4. Mount the transmitter with probe to the bracket,
and secure with the three supplied screws.
See the Rosemount 5300 Series Reference Manual
(Document No. 00809-0100-4530) for more
installation details.
U-bolts
Bracket
Clamping
brackets
Transmitter
housing
Bracket
Probe
Vertical mounting
Transmitter
housing
Transmitter
housing
Probe
Horizontal mounting
Probe
3300_QIG_English_Rev DA.fm Page 5 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
6
STEP 2: SET JUMPERS AND SWITCHES
If alarm and security jumpers are not set, the transmitter operates with the default alarm
condition HIGH and Security OFF. 
Write Protection must be set after configuration (Step 4).

To set Alarm and Write Protection on the circuit board:
1. Remove the cover on the circuit side (see label marked 
circuit side).
2. To set the 4-20 mA alarm output to LOW, move the
alarm switch to the LOW position.
3. To enable the security write protection feature, move 
the write protect switch to the ON position.
4. Replace the cover and tighten securely.
To set Alarm and Write Protection on the LCD:
To have the LCD override the circuit board settings, the write
protection switch needs to be in the OFF position, and the alarm
switch needs to be in the HIGH position.
1. To set the 4-20 mA alarm output to LOW, place a 
jumper between the right and center hole position.
2. To enable the security write protection feature, place a 
jumper between the left and center hole position - 
ON.
3300_QIG_English_Rev DA.fm Page 6 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
7
STEP 3: CONNECT THE WIRING
For HART®, the input voltage is 11-42 V (11-30 V in IS applications, 16-42 V in
Explosion-proof / Flameproof applications). For Modbus, the input voltage is 8-30 V.
The transmitter requires shielded twisted pair wiring (18-12 AWG) suitable for the supply
voltage, and, if applicable, approved for use in hazardous areas.
To Connect the Transmitter
1. Make sure the housing is grounded according to Hazardous Locations Certifications,
national and local electrical codes.
2. Verify that the power supply is disconnected.
3. Remove the cover on the terminal side (see label marked field terminals).
4. Pull the cable(s) through the cable gland / conduit. For Explosion-proof / Flameproof
installations, only use cable glands or conduit entry devices certified Explosion-proof or
Flameproof.
5. To connect the wires see the illustrations below.
6. If applicable, use the enclosed metal plug to seal any unused port.
7. Replace the cover and tighten.
8. Tighten the cable gland.
9. Connect the power supply.
Non-Intrinsically
Safe HART®
Output
Load Resistance 250 
Power Supply
HART®
Modem
Rosemount 375
Field Communicator PC
Rosemount 3300
Series Transmitter
3300_QIG_English_Rev DA.fm Page 7 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
8
STEP 3 CONTINUED...
Intrinsically Safe
HART®Output
Power 
Supply RL
250 
Approved
IS Barrier DCS
PC
Rosemount 3300
Series Transmitter
IS Parameters:
Ui=30 V, Ii= 130 mA,
Pi=1 W, Li=Ci=0 HART®
Modem
Rosemount 375
Field Communicator
Power 
Supply
120 
120 
A
B
RS485 Bus
HART + HART -
120 
If the unit is the last
transmitter on the bus,
a 120 termination
resistor is required.
Non-intrinsically
Safe Modbus
Output
3300_QIG_English_Rev DA.fm Page 8 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
9
The Rosemount 275 / 375 Handheld Communicator requires a minimum load resistance of
250 Ohm within the loop in order to function properly, see below.
Load Limitations
R ()
U (V)
Non-Hazardous Installations
R ()
U (V)
Explosion-proof/Flameproof (EEx d) Installations
R ()
U (V)
Intrinsically Safe Installations
NOTE
For the EEx d case the diagram
is only valid if the HART®load
resistance is at the + side,
otherwise the load resistance
value is limited to 300 Ohm.
3300_QIG_English_Rev DA.fm Page 9 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
10
STEP 4: CONFIGURE
If the transmitter is pre-configured at the factory, step 4 is only necessary to change or verify
the settings.

Configuration of the Rosemount 3300 Series transmitter can be done either with a
Rosemount 375 Field Communicator, Asset Management Solutions (AMS) or Radar
Configuration Tools (RCT). If using the Radar Configuration Tools, a HART®modem is
required, and the procedure is described below, together with the corresponding 
Rosemount 375 fast key codes.
Installing the Radar Configuration Tools (RCT) Software
To install the RCT software:
1. Insert the installation CD into your CD-ROM drive.
2. Follow the instructions. If the installation program does not automatically start, run
Setup.exe
Starting RCT
Click Programs > Rosemount > RCT, and the following window appears(1).
The Help function of the RCT can be reached from the menu or by pressing the F1 key.
(1) For optimum performance set COM Port Buffers to 1. You might receive a pop-up reminder of this before the
RCT window appears. See Chapter 4 “Start-up” in the Reference Manual (00809-0100-4811).
Wizard
Setup
3300_QIG_English_Rev DA.fm Page 10 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
11
STEP 4 CONTINUED...
Configuration of a Rosemount 3300 Series transmitter can be done using the installation
Wizard for detailed guidance. If you are already familiar with the configuration procedure, or
if you want to change settings, you may use the setup function.
Configuration Using the Wizard
1. Make sure that the Tools Bar is open (Project Bar is ticked within View). Then click the
Wizard icon, or choose the View>Wizard menu option.
Configuration Using the Setup Function & Fast Key Code
1. Make sure that the Tools Bar is open (Project Bar is ticked within View). Then click the
Setup icon, or choose the View>Setup menu option.
Choose the appropriate tab: Info (information about the device), Basics (page 11),
Output (page 12), Tank Config (page 13), Volume (specification of tank geometry for
volume calculations) or LCD (display panel settings), Signal Quality Metrics (for
activating/de- activating and display of signal quality metrics).
3. Press the Receive Page button to load the parameters configured in the transmitter into
the dialog window. Press the Send Page button to load any parameter changes back to
the transmitter.
Setup - Basics
Set Units, 375 Fast Key Code [1,3,1]
Length, volume, and temperature units can be set. Units are used wherever measurement
and configuration data occur.
3300_QIG_English_Rev DA.fm Page 11 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
12
Setup - Output
Set Range Values, 375 Fast Key Code [1,3,4,3]
The Lower Range value = 4 mA value.
The Upper Range value = 20 mA value.
The 4-20 mA range must not include the upper or lower Transition Zone.(1)
Set Variable Assignment, 375 Fast Key Code [1,1,1]
Model 3301 available measuring parameters: Level, Distance to Level, Total Volume. For
fully immersed probe: Interface Level, and Interface Distance.
Model 3302 available measuring parameters: Level, Total Volume, Interface Level, Interface
Distance, and Upper Product Layer Thickness.
In the Primary Variable field, the measuring parameter is entered for the analog signal.
More variables can be assigned if the superimposed digital HART®signal or a HART®
Tri-loop is used.
Setup - Modbus Communication Parameters
(1) See the Reference Manual (00809-0100-4811) for details.
If the transmitter has the Modbus option,
configuration of the communication
parameters can be set (see screenshot to 
the right).
3300_QIG_English_Rev DA.fm Page 12 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
13
Setup - Tank Config
Geometry
See tank picture in window.
• Set Reference Gauge Height, 375 Fast Key Code [1, 3, 2, 3]
• Set Upper Null Zone, if needed, 375 Fast Key Code [1, 3, 2, 5, 1]
• Set Mounting Type, 375 Fast Key Code [1, 3, 2, 4]
• Set Diameter if Mounting Type is Nozzle or Pipe/Chamber
• Set Nozzle Height if Mounting Type is Nozzle
Probe
• Set Probe Type, 375 Fast Key Code [1, 3, 2, 1]: This is configured in factory
• Set Probe Length, 375 Fast Key Code [1, 3, 2, 2]: This is configured in factory, but
needs to be changed if the probe is cut in field
• Set Probe Angle, 375 Fast Key Code [1, 3, 2, 5, 3]
• Set Remote Housing length if Remote Housing is mounted
Misc. Settings
• Set Vapor Dielectric value, if needed, 375 Fast Key Code [1, 3, 3, 2]
• Set Upper Product Dielectric value, Interface measurements only, 375 Fast Key Code
[1, 3, 3, 3]
Additional Configuration to Fine-Tune Performance
To fine-tune the transmitter’s performance, it is recommended the Trim Near Zone function
be executed after configuration is finished. For detailed information on how to trim the near
zone, see “Trim Near Zone” on page 16.
3300_QIG_English_Rev DA.fm Page 13 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
14
EXCHANGE THE TRANSMITTER HEAD OR PROBE
When an HP/HTHP/C transmitter head or probe is exchanged, it is important to trim the near
zone to ensure compatibility with earlier releases.
NOTE:
Transmitter heads with a firmware version earlier than GSW012 (manufacturing date before
080618) are not compatible with HP/HTHP/C probes marked with R2.

Transmitter heads with a firmware version GSW012 are compatible with HP/HTHP/C probes
without the R2 marking when the Trim Near Zone function is performed, as illustrated below.

To exchange the transmitter head or probe the following steps must be followed:
1. Check firmware version to ensure compatibility according to the table above.
2. Replace the probe or transmitter head.
3. Trim the near zone.
The instructions on the following pages detail how to carry out these steps.
Compatibility Between Probe Types and Firmware Versions
Firmware Version Probe Type
Standard HP / HTHP
without R2
marking
HP / HTHP / C with R2 marking(1)
(1) The R2 marking is on the housing seal or on the adapter as seen in the figure.
Firmware version earlier than GSW012 Yes Yes No
Firmware version GSW012 or later Yes Yes(2)
(2) Trim Near Zone function is required.
Yes
R 2
R 2
R 2
R 2
3300_QIG_English_Rev DA.fm Page 14 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
15
Check Firmware Version
1. Check the manufacturing date on the transmitter head label.
2. Check the R2 marking on the probe.
NOTE:
The software revision number can also be seen in the Info tab of the Setup window.
Probe / Transmitter Head Replacement
1. Switch the power off before removing cables or any mechanical parts.
2. Refer to Rosemount 3300 Series Reference Manual (Document No. 00809-0100-4811) for
details regarding dismounting and re-assembling the transmitter head/probe.
3. Configure the 3300 Series transmitter. For details, see Step 4 in this Quick Installation
Guide.
Manufacturing Date
Before 080618 
(YYMMDD)
R 2
R 2
R 2
R 2
R2 Marking on the Probe
3300_QIG_English_Rev DA.fm Page 15 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
16
Trim Near Zone
When using the Trim Near Zone function, product level in the vessel must be lowered
beneath the Near Zone to get precise measurement data (see below).
Table 1. Near Zone definitions depending on software releases and probe type
Execute the Trim Near Zone function using the following instructions:
3300 GWR Series Near Zone
Firmware Version Rigid Probes Flexible Probes
Firmware version earlier than GSW012 14 in. (0.35 m) 25 in. (0.63 m)
Firmware version GSW012 or later,
standard temperature and pressure seal 14 in. (0.35 m) 25 in. (0.63 m)
Firmware version GSW012 or later, 
HP/HTHP/C seal 28 in. (0.7 m) 50 in. (1.26 m)
Near Zone
3300_QIG_English_Rev DA.fm Page 16 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
17
1. Click the Device
Cmds tool.
2. Double-click 330x.
3. Click Details.
4. Double-click Trim
Near Zone.
1
2
3
4
5. Select Update.
6. Click OK.
7. Wait 1 minute.
8. Restart the
device clicking
this icon.
56
3300_QIG_English_Rev DA.fm Page 17 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
18
PRODUCT CERTIFICATIONS
NOTE:
A safety isolator such as a zener barrier is always needed for intrinsic safety.

Probes covered with plastic and/or with plastic discs may generate an ignition-capable level
of electrostatic charge under certain extreme conditions. Therefore, when the probe is used
in a potentially explosive atmosphere, appropriate measures must be taken to prevent
electrostatic discharge.
Factory Mutual (FM) Approval
Project ID: 3013394
E5 Explosion-proof for use in Class I, Div. 1, Groups B, C, and D;
Dust-ignition-proof for use in Class II/III, Div. 1, Groups E, F, and G;
With Intrinsically Safe connections to Class I, II, III, Div. 1, 
Groups A, B, C, D, E, F, and G.
Temperature Class T5 @ +85°C.
Ambient temperature limits -50°C to +85°C.
Factory Sealed.
Approval valid for Modbus and HART®option.
I5 Intrinsically Safe for Class I, II, III, Div. 1, Groups A, B, C, D, E, F, and G, Class I, Zone 0,
AEx ia IIC T4 Ta=70°C.
Temp code T4 at 70°C max ambient.
Installation Drawing: 9150077-944.
Non-Incendive Class I, Div. 2, Groups A, B, C, and D;
Suitable for Class II, III, Div. 2, Groups F and G.
Non-incendive maximum operating parameters: 42 V, 25 mA.
Temp code T4A at 70°C max ambient.
Approval valid for HART®option.
3300_QIG_English_Rev DA.fm Page 18 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009 Rosemount 3300 Series
19
ATEX Approval
E1 Flameproof:
II 1/2 GD T80°C. 
EEx d [ia] IIC T6 (-40°C<Ta<+75°C).
KEMA 01ATEX2220X.
Um = 250 V.
Approval valid for Modbus and HART®option.
SPECIAL CONDITIONS FOR SAFE USE (X):
On application of the Rosemount 3300 Series Guided Wave Radar Level and Interface
Transmitters equipped with plastic materials in an explosive gas atmosphere, requiring the
use of apparatus of equipment category 1 G, precaution shall be taken to avoid danger of
ignition due to electrostatic charges on the enclosure.
I1 Intrinsic Safety:
II 1 G EEx ia IIC T4 (-50°C<Ta<+70°C). 
BAS02ATEX1163X
Ui=30 V, Ii=130 mA, Pi=1.0 W, Li=Ci=0.
Approval valid for HART®option.
SPECIAL CONDITIONS FOR SAFE USE (X):
The apparatus is not capable of withstanding the 500 V test as defined in clause 6.4.12 of
EN 50020. This must be considered during installation.

When used in a potentially explosive atmosphere where the use of equipment-category 1
apparatus is required, appropriate measures must be taken to prevent electrostatic
discharge.
3300_QIG_English_Rev DA.fm Page 19 Friday, August 7, 2009 11:17 AM

Quick Installation Guide
00825-0100-4811, Rev DA
June 2009
Rosemount 3300 Series
20
Canadian Standards Association (CSA) Approval
Cert. no 2002.1250250.
E6 Explosion-proof: Class I, Div. 1, Groups C and D.
Dust-ignition-proof:
Class II, Div. 1 and 2, Groups G and coal dust.
Class III, Div. 1, Haz. Loc. 
[Ex ia IIC T6].
Ambient temperature limits -50°C to +85°C.
Factory Sealed.
Approval valid for Modbus and HART®option.
I6 Intrinsically Safe: Ex ia IIC T4, 
Class I, Div. 1, Groups A, B, C, and D. 
Temp code T4. 
Installation Drawing: 9150077-945.
Non-Incendive: Class III, Div. 1, Haz. Loc.
Class I, Div 2, Groups A, B, C, and D.
Ambient temperature limits -50°C to +70°C. 
Approval valid for HART®option.
National Supervision and Inspection Center for Explosion Protection and
Safety of Instrumentation (NEPSI) Approvals
E3 Flameproof: GYJ071096
Ex dia IIC T6 (-20°C<Ta<+60°C). DIP A21 TAT6 IP66
Um=250 V
Approval valid for HART®option.
I3 Intrinsically Safe: GYJ06459X, GYJ06460X
Ex ia IIC T4 (-20°C<Ta<+60°C).
Ui=30 V, Ii=130 mA, Pi=1.0 W, Ci=0 nF, Li=0 H.
Approval valid for HART®option.
SPECIAL CONDITIONS FOR SAFE USE (X):
See certificate for details.
Technology Institution of Industrial Safety (TIIS) Approval
E4 Flameproof with Intrinsically Safe probe: TC18544, TC18545
Transmitter: Ex d [ia] IIB T6 (-20°C<Ta<+60°C)
U
m=250 V
Probe: Ex ia IIB T6
Uo=25.2 V, Io=159 mA, Po=1.0 W
Approval valid for HART®option.
3300_QIG_English_Rev DA.fm Page 20 Friday, August 7, 2009 11:17 AM