Rosemount 248 User manual

www.rosemount.com
¢00825-0100-4825[¤
HART
®
Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
Rosemount 248 Transmitter and
Temperature Monitoring Assembly
Step 1: Configure (Bench Calibration)
Step 2: Mount the Transmitter
Step 3: Software Installation (248C only)
Step 4: Connect the Wiring
Step 5: Perform a Loop Test
Product Certifications
248C License Agreement
Start
Power Up Transmitter
Check Process Connections
Confirm Configuration
Loop Test
End
Safety Instrumented System
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
© 2006 Rosemount Inc. All rights reserved. All marks property of owner.
IMPORTANT NOTICE
This installation guide provides basic guidelines for the
Rosemount
®
248. It does not provide instructions for detailed
configuration, diagnostics, maintenance, service, troubleshooting,
or installations. Refer to the Rosemount 248 reference manual
(document number 00809-0100-4825) for more instruction. The
manual and this QIG are also available electronically on
www.rosemount.com.
WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be
in accordance with the appropriate local, national, and international
standards, codes, and practices. Please review the Hazardous
Locations Certifications for any restrictions associated with a safe
installation. In an Explosion-proof/Flame-proof installation, do not
remove the transmitter covers when power is applied to the unit.
Process leaks may cause harm or result in death
• Install and tighten thermowells or sensors before applying
pressure.
• Do not remove the thermowell while in operation.
Electrical shock can result in death or serious injury
• Avoid contact with the leads and terminals. High voltage that
may be present on leads can cause electrical shock.
Emerson Process
Management
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA
55317
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process
Management Shared
Services Ltd.
Heath Place
West Sussex PO22 9SH
England
T 44 (1243) 863 121
F 44 (1243) 867 554
Emerson Process
Management Asia Pacific
Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947
[e-mail]
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 1: C ONFIGURE (B ENCH C ALIBRATION )
The Rosemount 248 communicates using the 375 Field
Communicator (communication requires a loop resistance between
250 and 1100 ohms. Do not operate when power is below 12Vdc at
the transmitter terminal). Refer to the Rosemount 248 Reference
Manual (document number 00809-0100-4825) and the 375 Field
Communicator Reference Manual
(http://www.fieldcommunicator.com/suppmanu.htm) for more
information.
Connecting a HART Communicator
The Hand-held Communicator Field Device Revision Dev v1, DD v1 is
required for complete functionality.
Figure 1. Connecting a Communicator to a Bench Loop
Verify Transmitter Configuration
From the Home Screen, enter the HART Fast Keys listed below to
verify if the transmitter is configured correctly. This table contains the
minimum functions required for configuration. Refer to the Rosemount
248 Reference Manual (document number 00809-0100-4825) for a
complete list.
Communicator Functions HART Fast Keys
Sensor 1 Setup 1, 3, 2, 1, 2
Sensor Type 1, 3, 2, 1, 1
LRV (Lower Range Value) 1, 1, 6
URV (Upper Range Value) 1, 1, 7
250  ≤ R
L
≤ 1100 
Power Supply
HART Communicator
Rosemount 248 Transmitter
2
4
8
\
0
0
0
a
0
2
a
.
e
p
s
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 2: M OUNT THE T RANSMITTER
Mount the transmitter at a high point in the conduit run to prevent
moisture from draining into the transmitter housing.
Typical European and Asia Pacific Installation
Head Mount Transmitter with DIN Plate Style Sensor
1. Attach the thermowell to the pipe or process container wall. Install
and tighten the thermowell before applying process pressure.
2. Assemble the transmitter to the sensor. Push the transmitter
mounting screws through the sensor mounting plate and insert the
snap rings (optional) into the transmitter mounting screw groove.
3. Wire the sensor to the transmitter.
4. Insert the transmitter-sensor assembly into the connection head.
Thread the transmitter mounting screw into the connection head
mounting holes. Assemble the extension to the connection head.
Insert the assembly into the thermowell.
5. Slip the shielded cable though the cable gland
6. Attach a cable gland into the shielded cable.
7. Insert the shielded cable leads into the connection head through
the cable entry. Connect and tighten the cable gland.
8. Connect the shielded power cable leads to the transmitter power
terminals. Avoid contact with sensor leads and sensor connections.
9. Install and tighten the connection head cover. Enclosure covers
must be fully engaged to meet explosion-proof requirements.
A = Rosemount 248 Transmitter D = Transmitter Mounting Screws
B = Connection Head E = Integral Mount Sensor with Flying Leads
C = Thermowell F = Extension
A
D
B
C
EF
2
4
8
\
0
0
0
b
0
4
a
.
e
p
s
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 2 CONTINUED ...
Typical North and South American Installation
Head Mount Transmitter with Threaded Sensor
1. Attach the thermowell to the pipe or process container wall. Install
and tighten thermowells before applying process pressure.
2. Attach necessary extension nipples and adapters to the
thermowell. Seal the nipple and adapter threads with silicone tape.
3. Screw the sensor into the thermowell. Install drain seals if required
for severe environments or to satisfy code requirements.
4. Pull the sensor wiring leads through the universal head and
transmitter. Mount the transmitter in the universal head by
threading the transmitter mounting screws into the universal head
mounting holes.
5. Mount the transmitter-sensor assembly into the thermowell. Seal
adapter threads with silicone tape.
6. Install conduit for field wiring to the conduit entry of the universal
head. Seal conduit threads with silicone tape.
7. Pull the field wiring leads through the conduit into the universal
head. Attach the sensor and power leads to the transmitter. Avoid
contact with other terminals.
8. Install and tighten the universal head cover. Enclosure covers must
be fully engaged to meet explosion-proof requirements.
A = Threaded Thermowell D = Universal Head
B = Threaded Style Sensor E = Conduit Entry
C = Standard Extension
AB
C
D
E
2
4
8
\
0
0
0
a
0
4
a
.
e
p
s
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 2 CONTINUED ...
Mounting to a DIN Rail
Rail Mount Transmitter with Remote Mount Sensor
The least complicated assembly uses:
• a remote mounted transmitter
• an integral mount sensor with terminal block
• an integral style connection head
• a standard extension
• a threaded thermowell
Refer to the Metric Product Data Sheet (document number
00813-0101-2654) for complete sensor and mounting accessory
information.
To complete the assembly, follow the procedure described below.
1. Attach the transmitter to a suitable rail or panel.
2. attach the thermowell to the pipe or process container wall. Install
and tighten the thermowell before applying pressure.
3. Attach the sensor to the connection head and mount the entire
assembly to the thermowell.
4. Attach sufficient lengths of sensor lead wire to the sensor terminal
block.
5. Attach and tighten the connection head cover. Enclosure covers
must be fully engaged to meet explosion-proof requirements.
To attach the Rosemount 248H to
a DIN rail, assemble the
appropriate rail mounting kit (part
number 00248-1601-0001) to the
transmitter as shown.
Transmitter
Mounting Hardware
Rail Clip
2
4
8
\
2
4
8
_
0
6
a
.
e
p
s
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 2 CONTINUED ...
6. Run sensor lead wires from the sensor assembly to the transmitter.
7. Attach the sensor and power leads to the transmitter. Avoid contact
with leads and terminals.
Rail Mount Transmitter with Threaded Sensor
The least complicated assembly uses:
• a threaded sensor with flying heads
• a threaded sensor connection head
• a union and nipple extension assembly
• a threaded thermowell
Refer to Volume 1 of the Rosemount Sensors Product Data Sheet
(document number 00813-0100-2654) for complete sensor and
mounting accessory information.
To complete the assembly, follow the procedure described below.
1. Attach the transmitter to a suitable rail or panel.
Integral Mount Sensor with
Terminal Block
Connection Head
Standard Extension
Threaded Thermowell
Rail Mount Transmitter
Sensor Leads with
Cable Gland
2
4
8
\
0
0
0
c
0
4
a
.
e
p
s
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 2 CONTINUED ...
2. Attach the thermowell to the pipe or process container wall. Install
and tighten the thermowell before applying pressure.
3. Attach necessary extension nipples and adaptors. Seal the nipple
and adapter threads with silicone tape.
4. Screw the sensor into the thermowell. Install drain seals if required
for severe environments or to satisfy code requirements.
5. Screw the connection head to the sensor.
6. Attach the sensor lead wires to the connection head terminals.
7. Attach additional sensor lead wires from the connection head to the
transmitter.
8. Attach and tighten the connection head cover. Enclosure covers
must be fully engaged to meet explosion-proof requirements.
9. Attach the sensor and power leads to the transmitter. Avoid contact
with leads and terminals.
Rail Mount
Transmitter Threaded Sensor
Connection Head Threaded Style
Sensor Standard Extension Threaded
Thermowell
2
4
8
\
0
0
0
a
0
4
b
.
e
p
s
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 3: S OFTWARE I NSTALLATION (248C ONLY )
1. Install the 248C software
• Place the 248C CD-ROM in the drive
• Run setup.exe from Windows NT, 2000, or XP
2. HART interface Box (248C1 option): Connect the HART Interface
Box to PC and 248 transmitter per instructions located on the
HART Interface Box label
3. Install Serial HART modem (248C2 option) or USB HART modem
(248C3 option). Please see instructions accompanying modem
hardware.
4. For USB modem (248C3 option): Upoin first use, configure
appropriate COM ports within 248C software by selecting “Port
Settings” from the “Communicate” menu. The USB modem driver
emulates a COM port and will add to available port selections in the
software’s drop-down box. Otherwise software defaults to first
available COM port, which may not be correct.
S TEP 4: C ONNECT T HE W IRING
• Wiring diagrams are located on the top label of the transmitter.
• An external power supply is required to operate the transmitter.
• The power required across the transmitter power terminals is 12 to
42.4 V dc (the power terminals are rated to 42.4 V dc). To prevent
damaging the transmitter, do not allow terminal voltage to drop
below 12.0 V dc when changing the configuration parameters.
Power the Transmitter
1. Connect the positive power lead to the “+” terminal. Connect
the negative power lead to the “–” terminal.
2. Tighten the terminal screws.
3. Apply power (12 – 42 V dc).
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 4 CONTINUED ...
Figure 2. Power, Communication, and Sensor Terminals
Ground the Transmitter
Ungrounded Thermocouple, mV, and RTD/Ohm Inputs
Each process installation has different requirements for grounding.
Use the grounding options recommended by the facility for the specific
sensor type, or begin with grounding Option 1 (the most common).
Option 1 (for grounded housing):
1. Connect sensor wiring shield to the transmitter housing.
2. Ensure the sensor shield is electrically isolated from surrounding
fixtures that may be grounded.
3. Ground signal wiring shield at the power supply end.
+
_
Sensor Terminals
Power/Communication
Terminals
2
4
8
\
2
4
8
_
1
0
a
.
e
p
s
4–20 mA loop
Sensor Wires
Shield ground point
Transmitter
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 4 CONTINUED ...
Option 2 (for ungrounded housing):
1. Connect signal wiring shield to the sensor wiring shield.
2. Ensure the two shields are tied together and electrically isolated
from the transmitter housing.
3. Ground shield at the power supply end only.
Ensure that the sensor shield is electrically isolated from the
surrounding grounded fixtures.
Option 3 (for grounded or ungrounded housing):
1. Ground sensor wiring shield at the sensor, if possible.
2. Insure that the sensor wiring and signal wiring shields are
electrically isolated from the transmitter housing.
3. Do not connect the signal wiring shield to the sensor wiring shield.
4. Ground signal wiring shield at the power supply end.
Sensor Wires
4–20 mA loop
Shield ground point
Connect shields together, electrically isolated from the transmitter
Transmitter
4–20 mA loop
Sensor Wires
Shield ground point
Transmitter
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 4 CONTINUED ...
Grounded Thermocouple Inputs
Option 4
1. Ground sensor wiring shield at the sensor.
2. Ensure that the sensor wiring and signal wiring shields are
electrically isolated from the transmitter housing.
3. Do not connect the signal wiring shield to the sensor wiring shield.
4. Ground signal wiring shield at the power supply end.
4–20 mA loop
Sensor Wires
Shield ground point
Transmitter
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
S TEP 5: P ERFORM A L OOP T EST
The Loop Test command verifies transmitter output, loop integrity, and
operation of any recorders or similar devices installed in the loop.
NOTE:
This is not available with the 248C Configuration Interface.
Initiate a loop test:
1. Connect an external ampere meter in series with the transmitter
loop (so the power to the transmitter goes through the meter at
some point in the loop.
2. From the home screen select 1) Device Setup , 2) Diag/Serv , 1)
Test Device , 1) Loop Test .
3. Select a discrete milliampere level for the transmitter to output. At
Choose Analog Output select 1) 4mA , 2) 20mA or select 3) Other
to manually input a value between 4 and 20 milliamperes. Select
Enter to show the fixed output. Select OK .
4. In the test loop, check that the fixed mA input and the transmitter’s
mA output are the same value. If the readings do not match, either
the transmitter requires an output trim or the current meter is
malfunctioning.
After completing the test, the display returns to the loop test screen
and allows the user to choose another output value. To end the Loop
Test, Select 5) End and Enter .
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
P RODUCT C ERTIFICATIONS
Approved Manufacturing Locations
Rosemount Inc. – Chanhassen, Minnesota, USA
Rosemount Temperature GmbH – Germany
Emerson Process Management Asia Pacific – Singapore
European Union Directive Information
The EC declaration of conformity for all applicable European directives
for this product can be found on the Rosemount website at
www.rosemount.com. A hard copy may be obtained by contacting our
local sales representative.
ATEX Directive (94/9/EC)
Rosemount Inc. complies with the ATEX Directive.
Electro Magnetic Compatibility (EMC) (89/336/EEC)
All Models: EN 50081-1: 1992; EN 50082-2:1995; EN 61326-1:1997
– Industrial
NAMUR NE21 Recommendations
The Rosemount 248 meets the requirements for NAMUR NE21
Rating
CE Mark
The Rosemount 248 meets all requirements listed under
IEC 61326:Amendment 1, 1998
Susceptibility Parameter Influence
ESD • 6 kV contact discharge
• 8 kV air discharge None
Radiated • 80 – 1000 MHz at 10 V/m AM None
Burst • 1 kV for I.O. None
Surge • 0.5 kV line–line
• 1 kV line–ground (I.O. tool) None
Conducted • 150 kHz to 80 MHz at 10 V None
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
Hazardous Locations Certifications
(1)
North American Certifications
Factory Mutual (FM)
I5 FM Intrinsic Safety and Non-incendive
Intrinsically Safe for Class I/II/III, Division 1, Groups A, B, C,
D, E, F, and G. Non-incendive Field Circuit for Class I, Division 2,
Groups A, B, C, and D. Intrinsically Safe and non-incendive when
installed in accordance with Rosemount drawing 00248-1055.
Temperature Codes:
T5 (T
amb
= –50 to 75 °C)
T6 (T
amb
= –50 to 40 °C)
E5 FM Explosion-Proof
Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust
Ignition Proof for Class II/III, Division 1, Groups E, F, G when
installed in accordance with Rosemount drawing 00644-1049.
Temperature Codes:
T5 (T
amb
= –40 to 85 °C)
Combination Certifications
K5 Combination of I5 and E5.
(1) Consult factory for availability.
Table 1. Entity Parameters
Loop/Power Sensor
U
i
= 30 Vdc U
o
= 45 Vdc
I
i
= 130 mA I
o
= 26 mA
P
i
= 1.0 W P
o
= 290 mW
C
i
= 3.6 nF C
o
= 0.4 nF
L
i
= 13.8 μ HL
o
= 49.2 mH
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
Canadian Standards Association (CSA) Approvals
I6 CSA Intrinsically Safe and Class I, Division 2
Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D
when installed in accordance with Rosemount drawing
00248-1056.
Temperature Codes:
T5 (T
amb
= –50 to 60 °C)
T6 (T
amb
= –50 to 40 °C)
Suitable for use in Class I, Division 2, Groups A, B, C, and D.
K6 CSA Intrinsically Safe, Explosion-Proof, and Class I, Division 2.
Combination of I6 and Explosion-Proof for Class I, Division 1,
Groups B, C, and D; Class II, Division 1, Groups E, F, and G;
Class III, Division 1 hazardous locations, when installed in
accordance with Rosemount drawing 00644-1059.
Suitable for Class I, Division 2, Groups A,B, C, and D.
Ambient Temperature Limit: –50 to 85°C
European Certifications
CENELEC Approvals
I1 CENELEC Intrinsic Safety
Certificate Number: Baseefa03ATEX0030X
ATEX Marking: II 1 G
1180
EEx ia IIC
Temperature Codes:
T5 (–60 ≤ T
amb
≤ 80 °C)
T6 (–60 ≤ T
amb
≤ 60 °C)
Table 2. Entity Parameters
Loop/Power Sensor
U
i
= 30 Vdc U
o
= 45 Vdc
I
i
= 130 mA I
o
= 26 mA
P
i
= 1.0 W P
o
= 290 mW
C
i
= 3.6 nF C
i
= 2.1 nF
L
i
= 0 L
i
= 0
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
Special Conditions for Safe Use (X):
The apparatus must be installed in an enclosure which affords it a
degree of protection of at least IP20. Non-metallic enclosures
must have a surface resistance of less than 1 GOHM; light alloy
or zirconium enclosures must be protected from impact and
friction when installed.
E1 CENELEC Flame-Proof Approval
Certificate Number: KEMA99ATEX8715
ATEX Marking: II 2 G
1180
EEx d IIC
Temperature Codes:
T6 (–40 ≤ T
amb
≤ 65 °C)
N1 CENELEC Type n
Certificate Number: BAS00ATEX3145
ATEX Marking: II 3G
EEx nL IIC
Temperature Codes:
T5 (–40 ≤ T
amb
≤ 70 °C)
NC CENELEC Type n Component
Certificate Number: Baseefa03ATEX0032U
ATEX Marking: II 3G
EEx nA IIC
Table 3. Entity Parameters
U
max
= 42.4 Vdc
U
max
= 24 mA
Table 4. CENELEC Input Parameters
U
max
= 45 V
Table 5. CENELEC Input Parameters
U
i
= 42.4 V
C
i
= 3.6nF
L
i
= 0
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Quick Installation Guide
00825-0100-4825, Rev CA
February 2006
Rosemount 248
Temperature Codes:
T5 (–60 ≤ T
amb
≤ 80°C)
T6 (–60 ≤ T
amb
≤ 60°C)
Australian Certifications
Standard Australia Quality Assurance Service (SAA) Approvals
I7 SAA Intrinsic Safety
Ex ia IIC
E7 SAA Explosion-Proof
Ex d IIC
N7 SAA Type n
Ex n
Brazilian Certifications
Centro de Pesquisas de Energia Eletrica (CEPEL) Approval
I2 CEPEL Intrinsic Safety
Japanese Certifications
Japanese Industrial Standard (JIS) Approvals
I4 JIS Intrinsic Safety
E4 JIS Explosion-Proof
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00825-0100-4825, Rev CA
February 2006
Rosemount 248
248C License Agreement
★ Applicable to 248C PC Programming Interface Only
THIS IS A LEGAL AGREEMENT BETWEEN YOU (LICENSEE) AND ROSEMOUNT
INC.BY LOADING THIS SOFTWARE INTO A COMPUTER, YOU ARE AGREEING TO
THE TERMS OF THIS AGREEMENT. IF YOU DO NOT AGREE TO THE TERMS OF
THIS AGREEMENT, DO NOT LOAD THIS SOFTWARE INTO YOUR COMPUTER.
PROMPTLY RETURN THE ENTIRE SOFTWARE PACKAGE AND RELATED
DOCUMENTATION TO WHERE YOU OBTAINED THEM FOR A FULL REFUND.
LICENSEE ACKNOWLEDGES BY USING THIS SOFTWARE THAT LICENSEE HAS
READ THIS AGREEMENT, UNDERSTANDS IT, AND THAT THIS AGREEMENT
CONSTITUTES THE ENTIRE AGREEMENT AND UNDERSTANDING AND CONTAINS
ALL TERMS AND REPRESENTATIONS, EXPRESS, OR IMPLIED, BETWEEN
LICENSEE AND ROSEMOUNT INC. WITH RESPECT TO THE SOFTWARE AND
DOCUMENTATION.
GRANT OF LICENSE: In consideration of normal License fees paid by
Licensee, Rosemount Inc. grants, and Licensee accepts, a
non-transferable, non-exclusive license to use THE SOFTWARE in
object code only and any of its Documentation on a single computer.
For an additional fee, Licensee may purchase a site license entitling
Licensee to use the Software on multiple computers at the same time.
Licensee shall use the software in object code form only and solely for
licensees own internal data processing.
RESPONSIBILITIES OF LICENSEE: Licensee shall be exclusively
responsible for the supervision, management and use of the Software
and Documentation. Licensee agrees to implement sufficient security
measures to protect the Rosemount Inc. propriety interest in the
Software and Documentation. Licensee further agrees to include the
appropriate copyright or proprietary notice, in the same manner and
style utilized by Rosemount Inc., on all copies, whether of Software or
Documentation, in whole or in part, made by Licensee. Licensee shall
not use, copy, or modify, in whole or in part, Software or
Documentation other than in accordance with this Agreement or with
written permission from Rosemount Inc. Licensee shall not allow the
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00825-0100-4825, Rev CA
February 2006
Rosemount 248
software to be rented, electronically distributed, or used for
commercial timesharing. Licensee further agrees not to cause or
permit the reverse assembly, disassembly, or decompilation of the
Software.
TITLE: Licensee agrees that the Software, Documentation and all
copies, in whole or part, thereof are and shall remain the sole property
or Rosemount Inc., or its third party suppliers.
COPYRIGHT: The Software contains programs that are owned by
Rosemount Inc. and/or its third party suppliers. All programs that make
up the software are protected by the United States copyright laws and
international treaty provisions. Software furnished in machine readable
form may be copied, in whole, or in part, only for (a) execution; (b)
archival purposes; or (c) temporary transferal to a backup computer in
the event of a computer malfunction. Licensee shall not without prior
written consent from Rosemount Inc., remove or obscure proprietary
or copyright notices.
TERMINATION: Licensee may terminate this Agreement at any time
by written notice informing Rosemount Inc. of its desire to do so.
Rosemount Inc. may terminate this Agreement if Licensee breeches
any of the terms and conditions set forth herein. Termination by
Rosemount Inc. shall be automatically effected if, within thirty (30)
days of written notice of breech, Licensee has failed to fully correct the
breech. Upon termination, Licensee shall cease using the Software
and Documentation and provide written certification to Rosemount Inc.
within thirty (30) days of termination that Licensee has destroyed the
Software, its Documentation and all archival or other copies thereof.
This requirement applies to copies in all forms, partial and complete,
whether or not modified or merged into other materials.
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