Rosemount 8732E User manual

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¢00825-0100-4725.¤
Quick Installation Guide
00825-0100-4662, Rev CB
July 2011 Rosemount 8732
Start
Step 1: Pre-Installation
Step 2: Handling
Step 3: Mounting
Step 4: Installation
(Flanged Sensors)
(Wafer Sensors)
(Sanitary Sensors)
Step 5: Grounding
Step 6: Wiring
Step 7: Basic Configuration
End
Rosemount 8732E Magnetic Flowmeter System
(Transmitter and Sensor)
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Quick Installation Guide
00825-0100-4662, Rev CB
July 2011
Rosemount 8732
2
© 2011 Rosemount Inc. All rights reserved. All marks property of owner.
IMPORTANT NOTICE
This document provides basic installation guidelines for the Rosemount®8732. It does
not provide instructions for detailed configuration, diagnostics, maintenance, service,
troubleshooting, explosion-proof, flame-proof, or intrinsically safe (I.S.) installations.
Refer to the Rosemount 8732 reference manual (document number 00809-0100-4662)
for more instructions. The manual and this QIG are also available electronically on
www.rosemount.com.
WARNING
Failure to follow these installation guidelines could result in death or serious
injury:
Installation and servicing instructions are for use by qualified personnel only. Do not
perform any servicing other than that contained in the operating instructions, unless
qualified. Verify that the operating environment of the sensor and transmitter is consistent
with the appropriate FM, CSA, ATEX, or IECEx approval.
Do not connect a Rosemount 8732 to a non-Rosemount sensor that is located in an
explosive atmosphere.
WARNING
The sensor liner is vulnerable to handling damage. Never place anything through the
sensor for the purpose of lifting or gaining leverage. Liner damage can render the sensor
useless.
To avoid possible damage to the sensor liner ends, do not use metallic or spiral-wound
gaskets. If frequent removal is anticipated, take precautions to protect the liner ends.
Short spool pieces attached to the sensor ends are often used for protection.
Correct flange bolt tightening is crucial for proper sensor operation and life. All bolts must
be tightened in the proper sequence to the specified torque limits. Failure to observe
these instructions could result in severe damage to the sensor lining and possible sensor
replacement.
Emerson Process Management
Rosemount Inc.
12001 Technology Drive
Eden Prairie, MN USA 55344
T (US) [phone]
T (Intnl) [phone]
F [phone]
Emerson Process
Management Flow
Neonstraat 1
6718 WX Ede
The Netherlands
T [phone]
F [phone]
Emerson Process
Management Asia Pacific
Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Emerson FZE
P.O. Box 17033
Jebel Ali Free Zone
Dubai UAE
Tel [phone]
Fax [phone]
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Quick Installation Guide
00825-0100-4662, Rev CB
July 2011 Rosemount 8732
3
STEP 1: PRE-INSTALLATION
Before installing the Rosemount 8732 Magnetic Flowmeter Transmitter, there are several
pre-installation steps that should be completed to make the installation process easier:
• Identify the options and configurations that apply to your application
• Set the hardware switches if necessary
• Consider mechanical, electrical, and environmental requirements
Mechanical Considerations
The mounting site for the Rosemount 8732 transmitter should provide enough room for
secure mounting, easy access to conduit ports, full opening of the transmitter covers, and
easy readability of the LOI screen (see Figure 1).
If the Rosemount 8732 is mounted separately from the sensor, it is not subject to limitations
that might apply to the sensor.
Figure 1. Rosemount 8732 Dimensional Drawing
5.82
(148)
6.48 (165)
7.49 (190)
LOI Cover
4.97
(126)
8.81
(224)
3.00
(76)
3.07
(78)
4.97
(126)
1/2”-14 NPT, CM20, or
PG 13.5 Electrical Conduit
Connections (3 places)
1/2”-14 NPT, CM20, or PG 13.5
Sensor Conduit Connections (2
places)
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Environmental Considerations
To ensure maximum transmitter life, avoid excessive heat and vibration. Typical problem
areas:
• high-vibration lines with integrally mounted transmitters
• warm-climate installations in direct sunlight
• outdoor installations in cold climates.
Remote-mounted transmitters may be installed in the control room to protect the electronics
from the harsh environment and provide easy access for configuration or service.
Both remotely and integrally mounted Rosemount 8732 transmitters require external power
so there must be access to a suitable power source.
Installation Procedures
Rosemount 8732 installation includes both detailed mechanical and electrical installation
procedures.
Mount the Transmitter
At a remote site the transmitter may be mounted on a pipe up to two inches in diameter or
against a flat surface.
Pipe Mounting
To mount the transmitter on a pipe:
1. Attach the mounting bracket to the pipe using the mounting hardware.
2. Attach the Rosemount 8732 to the mounting bracket using the mounting screws.
Identify Options and Configurations
The standard application of the 8732 includes a 4–20 mA output and control of the sensor
coils and electrodes. Other applications may require one or more of the following
configurations or options:
• Multidrop Communications
• Digital Output
• Digital Input
• Pulse Output
Additional options may apply. Be sure to identify those options and configurations that apply
to your situation, and keep a list of them nearby for consideration during the installation and
configuration procedures.
Hardware Jumpers/Switches
The 8732 electronics board is equipped with four user-selectable hardware switches. These
switches set the Failure Alarm Mode, Internal/External Analog Power, Internal/External
Pulse Power, and Transmitter Security. The standard configuration for these switches when
shipped from the factory are as follows:
Failure Alarm Mode: HIGH
Internal/External Analog Power(1):
(1) For electronics with intrinsically safe (I.S. Output)
approvals, analog and pulse power must be
provided externally. The electronics do not include
these hardware switches.
INTERNAL
Internal/External Pulse Power(1): EXTERNAL
Transmitter Security: OFF
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Changing Hardware Switch Settings
In most cases, it is not necessary to change the setting of the hardware switches. If you
need to change the switch settings, complete the steps outlined in the manual.
Electrical Considerations
Before making any electrical connections to the Rosemount 8732, consider local and plant
electrical standards and be sure to have the proper power supply, conduit, and other
accessories necessary to comply with these standards.
Rotate Transmitter Housing
The electronics housing can be rotated on the sensor in 90° increments by loosening the
four mounting bolts on the bottom of the housing, and reinstalling the bolts. When the
housing is returned to its original position, be sure the surface is clean and there is no gap
between the housing and the sensor.
STEP 2: HANDLING
Handle all parts carefully to prevent damage. Whenever possible, transport the system to
the installation site in the original shipping containers. PTFE-lined sensors are shipped with
end covers that protect it from both mechanical damage and normal unrestrained distortion.
Remove the end covers just before installation.
Figure 2. Rosemount 8705 Sensor Support for Handling
½- through 4-Inch Sensors
6-Inch and Larger Sensors
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STEP 3: MOUNTING
Upstream/Downstream Piping
To ensure specification accuracy over widely varying process conditions, install the sensor a
minimum of five straight pipe diameters upstream and two pipe diameters downstream from
the electrode plane (see Figure 3).
Installations with reduced straight runs from 0 to five pipe diameters are possible. In reduced
straight pipe run installations, performance will shift to as much as 0.5% of rate. Reported
flow rates will still be highly repeatable.
Flow Direction
The sensor should be mounted so the FORWARD end of the flow arrow, shown on the
sensor identification tag, points in the direction of flow through the sensor.
Sensor Orientation
The sensor should be installed in a position that ensures the sensor remains full during
operation. Vertical installation allows upward process fluid flow and keeps the
cross-sectional area full, regardless of flow rate. Horizontal installation should be restricted
to low piping sections that are normally full. In these cases, orient the electrode plane to
within 45 degrees of horizontal.
Figure 3. Upstream and Downstream Straight Pipe Diameters
Figure 4. Sensor Orientation
5 Pipe Diameters 2 Pipe Diameters
Flow
FLOW
FLOW
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The electrodes in the Rosemount 8705 sensor are properly orientated when the two
measurement electrodes are in the 3 and 9 o’clock positions, as shown on the right of
Figure 4.
The electrodes in the Rosemount 8711 are properly orientated when the top of the sensor is
either vertical or horizontal, as shown in Figure 5. Avoid any mounting orientation that
positions the top of the sensor at 45° from the vertical or horizontal position.
STEP 4: INSTALLATION
Flanged Sensors
Gaskets
The sensor requires a gasket at each of its connections to adjacent devices or piping. The gasket
material selected must be compatible with the process fluid and operating conditions. Metallic or
spiral-wound gaskets can damage the liner. Gaskets are required on each side of a
grounding ring. All other applications (including sensors with lining protectors or a grounding
electrode) require only one gasket on each end connection.
Flange Bolts
NOTE
Do not bolt one side at a time. Tighten each side simultaneously. Example:
1. Snug left
2. Snug right
3. Tighten left
4. Tighten right
Do not snug and tighten the upstream side and then snug and tighten the downstream side.
Failure to alternate between the upstream and downstream flanges when tightening bolts
may result in liner damage.
Figure 5. Rosemount 8711 Mounting Position
45° Electrode Plane
45° Electrode Plane
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Suggested torque values by sensor line size and liner type are listed in Table 1 for ASME
B16.5 (ANSI) and Table 2 for DIN flanges. Consult the factory if the flange rating of the
sensor is not listed. Tighten flange bolts on the upstream side of the sensor in the
incremental sequence shown in Figure 6 to 20% of the suggested torque values. Repeat the
process on the downstream side of the sensor. For sensors with more or less flange bolts,
tighten the bolts in a similar crosswise sequence. Repeat this entire tightening sequence at
40%, 60%, 80%, and 100% of the suggested torque values or until the leak between the
process and sensor flanges stop.
If leakage has not stopped at the suggested torque values, the bolts can be tightened in
additional 10% increments until the joint stops leaking, or until the measured torque value
reaches the maximum torque value of the bolts. Practical consideration for the integrity of
the liner often leads the user to distinct torque values to stop leakage due to the unique
combinations of flanges, bolts, gaskets, and sensor liner material.
Check for leaks at the flanges after tightening the bolts. Failure to use the correct tightening
methods can result in severe damage. Sensors require a second tightening 24 hours after
the initial installation. Over time, sensor liner materials may deform under pressure.
Figure 6. Flange Bolt Torquing Sequence
15
3
7
8
4
62
8-bolt
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Table 1. Suggested Flange Bolt Torque Values for Rosemount 8705 and 8707 High-Signal Sensors
PTFE/ETFE/PFA liners Polyurethane/Neoprene/Linatex
liner
Size
Code Line Size Class 150 (pound-feet) Class 300 (pound-feet) Class 150 (pound-feet) Class 300 (pound-feet)
005 0.5 inch (15 mm) 8 8 - -
010 1 inch (25 mm) 812 - -
015 1.5 inch (40 mm) 13 25 7 18
020 2 inch (50 mm) 19 17 14 11
030 3 inch (80 mm) 34 35 23 23
040 4 inch (100 mm) 26 50 17 32
060 6 inch (150mm) 45 50 30 37
080 8 inch (200 mm) 60 82 42 55
100 10 inch (250 mm) 55 80 40 70
120 12 inch (300 mm) 65 125 55 105
140 14 inch (350 mm) 85 110 70 95
160 16 inch (400 mm) 85 160 65 140
180 18 inch (450 mm) 120 170 95 150
200 20 inch (500 mm) 110 175 90 150
240 24 inch (600 mm) 165 280 140 250
300 30 inch (750 mm) 195 415 165 375
360 36 inch (900 mm) 280 575 245 525
Table 2. Flange Bolt Torque and Bolt Load Specifications for 8705
PTFE/ETFE liner
Size
Code
PN10 PN 16 PN 25 PN 40
Line Size (Newton-
meter) (Newton) (Newton- meter) (Newton) (Newton- meter) (Newton) (Newton- meter) (Newton)
005 0.5-inch
(15 mm) 10 4400
010 1 inch
(25 mm) 20 10100
015 1.5 inch
(40 mm) 50 16100
020 2 inch
(50 mm) 60 20100
030 3 inch
(80 mm) 50 16800
040 4 inch
(100 mm) 50 17800 70 19600
060 6 inch
(150mm) 90 24700 130 28700
080 8 inch
(200 mm) 130 35200 90 19700 130 29200 170 34400
100 10 inch
(250 mm) 100 28000 130 28300 190 38000 250 44800
120 12 inch
(300 mm) 120 32000 170 38400 190 38600 270 47700
140 14 inch
(350 mm) 160 43800 220 49500 320 57200 410 68100
160 16 inch
(400 mm) 220 50600 280 56200 410 68100 610 92900
180 18 inch
(450 mm) 190 43200 340 68400 330 55100 420 64000
200 20 inch
(500 mm) 230 51100 380 68900 440 73300 520 73900
240 24 inch
(600 mm) 290 58600 570 93600 590 90100 850 112000
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Table 2. (continued) Flange Bolt Torque and Bolt Load Specifications for 8705
Wafer Sensors
Gaskets
The sensor requires a gasket at each of its connections to adjacent devices or piping. The gasket
material selected must be compatible with the process fluid and operating conditions. Metallic or
spiral-wound gaskets can damage the liner. Gaskets are required on each side of a
grounding ring.
Alignment and Bolting
1. On 1.5 - through 8-inch (40 through 200 mm) line sizes, place centering rings over each
end of the sensor. The smaller line sizes, 0.15- through 1-inch (4 through 25 mm), do not
require centering rings. On the 4- and 6-inch PN 10–16, insert the sensor with rings first
and then insert the studs. The slots on this ring scenario are located on the inside of the
ring.
2. Insert studs for the bottom side of the sensor between the pipe flanges. Stud
specifications are listed in Table 3.
NOTE
Using carbon steel bolts on smaller line sizes, 0.15- through 1-inch (4 through 25 mm),
rather than the required stainless steel bolts, will degrade performance.
Size
Code Line Size
Polyurethane, Linatex, and Neoprene Liners
PN 10 PN 16 PN 25 PN 40
(Newton-
meter) (Newton) (Newton- meter) (Newton) (Newton- meter) (Newton) (Newton- meter) (Newton)
010 1 inch
(25 mm) 20 7040
015 1.5 inch
(40 mm) 30 10700
020 2 inch
(50 mm) 40 13400
030 3 inch
(80 mm) 30 11100
040 4 inch
(100 mm) 40 11700 50 13200
060 6 inch
(150mm) 60 16400 90 19200
080 8 inch
(200 mm) 90 23400 60 13100 90 19400 110 22800
100 10 inch
(250 mm) 70 18600 80 18800 130 25400 170 29900
120 12 inch
(300 mm) 80 21300 110 25500 130 25800 180 31900
140 14 inch
(350 mm) 110 29100 150 33000 210 38200 280 45400
160 16 inch
(400 mm) 150 33700 190 37400 280 45400 410 62000
180 18 inch
(450 mm) 130 28700 230 45600 220 36800 280 42700
200 20 inch
(500 mm) 150 34100 260 45900 300 48800 350 49400
240 24 inch
(600 mm) 200 39200 380 62400 390 60100 560 74400
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