Rotary R148 Pro User manual

For spare parts drawings refer to “LIST OF COMPONENTS” section.
• For any further information please contact your local dealer.
INSTRUCTION MANUAL
GB TRANSLATION FROM THE
ORIGINAL INSTRUCTIONS
- Rev. n. 0 (04/2019)
348D
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INSTRUCTION, USE AND
MAINTENANCE MANUAL
SUMMARY
SYMBOLS USED IN THE MANUAL ________ 5
1.0 GENERAL INTRODUCTION __________ 8
1.1 Introduction ____________________________ 8
2.0 INTENDED USE _____________________ 8
2.1 Training of personnel __________________ 8
3.0 SAFETY DEVICES ___________________ 9
3.1 Residual risks __________________________ 9
4.0 GENERAL SAFETY RULES __________ 9
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 10
6.0 UNPACKING ________________________ 11
7.0 MOBILIZATION_____________________ 11
8.0 WORKING ENVIRONMENT CONDI-
TIONS ______________________________ 11
8.1 Working area __________________________12
8.2 Lighting _______________________________12
9.0 MACHINE ASSEMBLY ______________ 12
9.1 Anchoring system _____________________12
9.2 Fixtures contained in the packing_____13
9.3 Assembly procedures _________________13
9.3.1 Fitting the mandrel on the flange __13
9.3.2 Fitting the protection guard _______14
10.0 ELECTRICAL CONNECTIONS_______ 14
10.1 Electrical checks ______________________15
11.0 MULTIFUNCTION LED PANEL ______ 15
11.1 DISPLAY and LEDs brightness adjust-
ment___________________________________16
12.0 FITTING THE WHEEL ON THE
MANDREL__________________________ 16
12.1 Wheel assembly _______________________16
13.0 SWITCHING THE MACHINE ON
AND OFF ___________________________ 18
14.0 WHEEL BALANCING _______________ 19
14.1 Determination of wheel dimensions ___19
14.1.1 Automatic wheel dimension set-
ting of distance/diameter __________19
14.1.2 Programs rapid setting and
measurements through distance-
diameter caliper arm ______________21
14.1.3 Entry of measures _________________21
14.1.4 Manual setting of wheel
dimensions ________________________23
14.2 User control function__________________23
14.3 Unbalance measurement ______________24
14.3.1 Indicative display of points where
to fit weight________________________24
14.3.2 Balancing mode____________________24
14.3.3 Dynamic balancing ________________25
14.3.4 ALU-S procedure ___________________26
14.3.5 Static balancing (STAT) ___________26
14.3.6 Positioning the correction
weights on the wheel_______________27
14.4 Measuring the unbalance with auxil-
iary programs ________________________28
14.4.1 ALU1 procedure ____________________29
14.4.2 PAX mode __________________________30
14.5 Recalculation Function ________________30
14.6 ECO-WEIGHT procedure _______________31
15.0 WHEEL BALANCING IN MOTORCY-
CLE MODE _________________________ 32
16.0 SPLIT PROCEDURE ________________ 33
17.0 WEIGHTS HIDDEN BEHIND
SPOKES MODE_____________________ 34
18.0 MATCHING PROCEDURE
(Rim - Tyre Optimization)___________ 36
19.0 CALIBRATION ______________________ 38
19.1 Diameter only gauge calibration ______38
19.2 “Zero mandrel” setting________________40
19.3 Weight measurement sensors
calibration ____________________________40
20.0 USER’S SETTING AND CUSTOMIZA-
TIONS ______________________________ 42
20.1 Selection of unit of measurement for
weights display _______________________43
20.2 Setting measurements units for rim
weight and width/diameter ____________44
20.3 Users’ management - Motorbike mode
- Eco-Weight - Residual static setting__44
20.4 Setting of Repositioning - Comfort -
Guard - Pax____________________________44
20.5 Distance/diameter setting _____________45
20.6 Weights display management _________46
20.7 Setting adhesive weight dimensions __46
21.0 ERROR SIGNALS ___________________ 47
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22.0 ROUTINE MAINTENANCE __________ 48
23.0 TECHNICAL DATA__________________ 48
23.1 Dimensions____________________________49
24.0 STORING___________________________ 50
25.0 SCRAPPING ________________________ 50
26.0 REGISTRATION PLATE DATA ______ 50
27.0 FUNCTIONAL DIAGRAMS __________ 50
Table A - Wiring connection diagram _______51
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INSTRUCTION, USE AND
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KEY
1 – Weight holding bridge
2 – Distance-diameter caliper
3 – Threaded mandrel
4 – Protection guard
5 – Pedal brake
6 – Main switch
7 – Control panel/led display
8 – Grippers for weight fitting
9 – Lateral guard
10 – Pressure ring
11 – Wheel locking ring nut
12 – External data gauge
13 – Carriages counterweight
14 – Grippers for weights
15 – Protection cup
16 – Casing for protection cup
17 – D.88-132 cone
18 – Cones and centring bushings kit
Fig. 1
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SYMBOLS USED IN THE MANUAL
Symbols Description
Read instruction manual.
Wear work gloves.
Wear work shoes.
Wear safety goggles.
Mandatory. Operations or jobs
to be performed compulsorily.
Warning. Be particularly careful
(possible material damages).
Symbols Description
Danger! Be particularly careful.
Note. Indication and/or useful
information.
Move with fork lift truck or pal-
let truck.
Lift from above.
Attention: never lift the machine
by means of the mandrel.
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INSTRUCTION, USE AND
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INFORMATION PLATE LOCATION TABLE
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Code numbers of plates
VSB4221000 Grounding plate
VS99990114 Arrow plate
VS99990758 Electricity danger plate
VS999910050 Protection device use plate
VS999912940 Lifting plate
VS999923370 1Ph 110V 3.15A 60Hz plate
VS999916311 Rubbish skip label
VS999921730 Manufacturer plate
VS999923160 Prop 65 Attention plate
VS999923310 Fuse-type-rating car plate
VS999923320 Replace fuse plate
VS999923330 Fuse F1 plate
VS999923350 For indoor use only plate
VS999923360 Disconnect power supply plate
VS999923650 Machine nameplate
•Serial number plate
IF ONE OR MORE PLATES DISAPPEAR FROM THE MACHINE OR BECOMES DIFFICULT
TO READ. REPLACE IT AND QUOTE ITS/THEIR CODE NUMBER/S WHEN REORDERING.
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INSTRUCTION, USE AND
MAINTENANCE MANUAL
SOME OF THE PICTURES AND/
OR DISPLAY SCREEN PAGES
PRESENT IN THIS MANUAL HAVE
BEEN OBTAINED FROM PICTURES
OF PROTOTYPES, THEREFORE
THE STANDARD PRODUCTION MA-
CHINES AND ACCESSORIES CAN
BE DIFFERENT IN SOME COMPO-
NENTS/DISPLAY SCREEN PAGES.
1.0 GENERAL INTRODUCTION
This manual is an integral part of the product and
must be retained for the whole operating life of the
machine.
Carefully study the warnings and instructions con-
tained in this manual. It contains important instruc-
tions regarding FUNCTIONING, SAFE USE and
MAINTENANCE.
KEEP THE MANUAL IN A KNOWN,
EASILY ACCESSIBLE PLACE FOR
ALL ACCESSORY OPERATORS
TO CONSULT IT WHENEVER IN
DOUBT.
THE MANUFACTURER DISCLAIMS
ALL RESPONSIBILITY FOR ANY
DAMAGE OCCURRED WHEN THE
INDICATIONS GIVEN IN THIS
MANUAL ARE NOT RESPECTED:
AS A MATTER OF FACT, THE NON-
COMPLIANCE WITH SUCH INDI-
CATIONS MIGHT LEAD TO EVEN
SERIOUS DANGERS.
1.1 Introduction
Thank you for preferring this wheel balancer. We feel
sure you will not regret your decision.
This machine has been designed for use in profes-
sional workshops and stands out for its reliability
and easy, safe and rapid operation. With just a small
degree of maintenance and care, this wheel balancer
will give you many years of trouble-free service and
lots of satisfaction.
2.0 INTENDED USE
The machines described in this manual and their
different versions, are wheels balancing machines
for car and light transport, projected to be used
exclusively to cancel out, or at least reduce to ac-
ceptable limits the vibrations of the wheels, by fit-
ting counterweights of suitable size and in specific
positions to the same wheels that are not correctly
balanced.
DANGER: EMPLOYING THESE
MACHINES OUTSIDE THE USE
DESTINATION THEY HAVE BEEN
DESIGNED FOR (AS INDICATED
IN THIS MANUAL) IS INAPPROPRI-
ATE AND DANGEROUS.
THE MANUFACTURER CANNOT
BE HELD RESPONSIBLE FOR ANY
DAMAGE CAUSED BY IMPROPER,
ERRONEOUS, OR UNACCEPTABLE
USE.
2.1 Training of personnel
The machine may be operated only by suitably
trained and authorized personnel.
Given the complexity of the operations necessary to
manage the machine and to carry out the operations
safely and efficiently, the personnel must be trained
in such a way that they learn all the information
necessary to operate the machine as intended by the
manufacturer.
A CAREFUL READING OF THIS
INSTRUCTION MANUAL FOR
USE AND MAINTENANCE AND A
SHORT PERIOD OF TRAINING
WITH SKILLED PERSONNEL CAN
BE AN ENOUGH PREVENTIVE
PREPARATION.
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3.0 SAFETY DEVICES
PERIODICALLY, AT LEAST MONTH-
LY, CHECK THE INTEGRITY AND
THE FUNCTIONALITY OF THE
SAFETY AND PROTECTION DE-
VICES ON THE MACHINE.
• Master switch positioned on the rear of the ma-
chine
Its function is to disconnect machine electric supply.
• Protection guard
Its function is to protect the operator from possible
projections of materials on the wheel during its spin.
Wheel spinning is normally prevented if the wheel
protection guard is raised (open). When the
protection guard is open, this interrupts the cir-
cuit that triggers the motor and automatic start
is prevented, including in the case of an error.
Press stop key on the keyboard to stop wheel
rotation in emergency conditions.
3.1 Residual risks
The machine was subjected to a complete analysis of
risks according to reference standard EN ISO 12100.
Risks are as reduced as possible in relation with tech-
nology and product functionality.
Possible residual risks have been emphasized through
pictorial representations and warnings which placing is
indicated in “ PLATE POSITIONING TABLE” at page 6.
4.0 GENERAL SAFETY RULES
• Any tampering with or modification to the machine
not previously authorized by the manufacturer ex-
empts the latter from all responsibility for damage
caused by or derived from said actions.
• Removing of or tampering with the safety devices or
with the warning signals placed on the machine leads
to serious dangers and represents a transgression of
European safety rules.
• Use of the machine is only permitted in places free
from explosion or fire hazard and in dry places
under cover.
• Original spare parts and accessories should be used.
THE MANUFACTURER DENIES
ANY RESPONSIBILITY IN CASE
OF DAMAGES CAUSED BY UNAU-
THORIZED MODIFICATIONS OR
BY THE USE OF NON ORIGINAL
COMPONENTS OR EQUIPMENT.
• Installation must be conducted only by qualified
personnel exactly according to the instructions that
are given below.
• Ensure that there are no dangerous situations dur-
ing the machine operating manoeuvres. Immediately
stop the machine if it miss-functions and contact the
assistance service of an authorized dealer.
• In emergency situations and before carrying out any
maintenance or repairs, disconnect all supplies to
the machine by using the main switch, placed on the
machine itself, and unplugging the power supply.
• The machine electrical supply system must be
equipped with an appropriate earthing, to which
the yellow-green machine protection wire must be
connected.
• Ensure that the work area around the machine is free
of potentially dangerous objects and that there is no
oil since this could damage the tyre. Oil on the floor
is also a potential danger for the operator.
• UNDER NO CIRCUMSTANCES must the machine be
used to spin anything but vehicle wheels. Bad locking
can cause rotating parts to come loose, with potential
damage to the machine and anything in the vicinity
and injury to the operator.
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INSTRUCTION, USE AND
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OPERATORS MUST WEAR SUIT-
ABLE WORK CLOTHES, PROTEC-
TIVE GLASSES AND GLOVES,
AGAINST THE DANGER FROM
THE SPRAYING OF DANGEROUS
DUST, AND POSSIBLY LOWER
BACK SUPPORTS FOR THE LIFT-
ING OF HEAVY PARTS. DANGLING
OBJECTS LIKE BRACELETS MUST
NOT BE WORN, AND LONG HAIR
MUST BE TIED UP. FOOTWEAR
SHOULD BE ADEQUATE FOR THE
TYPE OF OPERATIONS TO BE CAR-
RIED OUT.
• The machine handles and operating grips must be
kept clean and free from oil.
• The workshop must be kept clean and dry. Make sure
that the working premises are properly lit.
The machine can be operated by a single operator.
Unauthorized personnel must remain outside the
working area, as shown in Fig. 3.
Avoid any hazardous situations. Do not use air-
operated or electrical equipment when the shop is
damp or the floor slippery and do not expose such
tools to atmospheric agents.
• When operating and servicing this machine, carefully
follow all applicable safety and accident-prevention
precautions.
The machine must not be operated by untrained
personnel.
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT
HAVE THE MACHINE HANDLED BY SKILLED
PERSONNEL ONLY.
THE LIFTING EQUIPMENT MUST WITHSTAND
A MINIMUM RATED LOAD EQUAL TO THE
WEIGHT OF THE PACKED MACHINE (SEE
PARAGRAPH “TECHNICAL SPECIFICATIONS”).
The machine is packed partially assembled.
Movement must be by pallet-lift or fork-lift trolley.
The fork lifting points are indicated on the packing.
Fig. 2
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