Rotary RWB380.3DTEC Manual

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© June 2022 by Vehicle Service Group. All rights reserved. CO11823.10
IMPORTANT Any damage caused by failure to follow the instructions in this manual or improper machine
use shall relieve the manufacturer of all liability.
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RWB380.3DTEC (R180) Wheel Balancer
1297-M054-02
Rev. n. 02 (06/2022)

SUMMARY
GENERAL DESCRIPTION _____________________________________________________________________________ 4
SYMBOLS USED IN THE MANUAL _____________________________________________________________________ 5
PLATES LOCATION DRAWING_________________________________________________________________________ 6
1.0 GENERAL INTRODUCTION ______________________________________________________________________ 8
1.1 Introduction __________________________________________________________________________________________8
2.0 INTENDED USE _______________________________________________________________________________ 8
2.1 Training of personnel ___________________________________________________________________________________8
3.0 SAFETY DEVICES______________________________________________________________________________ 9
3.1 Residual risks________________________________________________________________________________________ 10
4.0 IMPORTANT SAFETY INSTRUCTIONS ____________________________________________________________ 11
4.1 GENERAL SAFETY RULES ______________________________________________________________________________12
5.0 PACKING AND MOBILIZATION FOR TRANSPORT ___________________________________________________ 13
6.0 UNPACKING ________________________________________________________________________________ 14
7.0 MOBILIZATION ______________________________________________________________________________ 14
8.0 WORKING ENVIRONMENT CONDITIONS __________________________________________________________ 15
8.1 Working area ________________________________________________________________________________________15
8.2 Lighting ____________________________________________________________________________________________15
9.0 EQUIPMENT ASSEMBLY_______________________________________________________________________ 16
9.1 Anchoring system ____________________________________________________________________________________ 16
9.2 Assembly procedures _________________________________________________________________________________ 17
9.2.1 Fitting the chuck on the flange _______________________________________________________________________17
9.2.2 Monitor fitting ____________________________________________________________________________________ 17
9.2.3 Fitting the protection guard__________________________________________________________________________18
10.0 ELECTRICAL CONNECTIONS____________________________________________________________________ 19
10.1 Electrical checks _____________________________________________________________________________________ 20
11.0 FITTING THE WHEEL ON THE CHUCK _____________________________________________________________ 21
11.1 Wheel assembly _____________________________________________________________________________________21
11.2 Ultrasound sensor support adjustment ____________________________________________________________________23
12.0 CONTROL PANEL_____________________________________________________________________________ 25
13.0 WHEEL BALANCING __________________________________________________________________________ 26
13.1 Switching the machine on and off ________________________________________________________________________26
13.2 Balancing programs setting_____________________________________________________________________________ 29
13.2.1 Use of the equipment automatic system ________________________________________________________________29
13.2.2 Programs setting and measurements through distance-diameter caliper arm (if enabled) _________________________34
13.2.3 Programs setting through “Measurements acquisition” screen page _________________________________________ 37
13.3 Indicative display of points where to detect measures/to fit weight ______________________________________________38
13.3.1 Weights positioning _______________________________________________________________________________ 38
13.4 Displaying the active/modifiable field _____________________________________________________________________ 39
13.5 Wheel balancing screen page description _________________________________________________________________ 40
13.5.1 Balancing mode __________________________________________________________________________________43
13.6 Use of equipment with automatic width measuring device assembly disabled______________________________________ 46
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13.7 Standard balancing programs ___________________________________________________________________________48
13.7.1 Static___________________________________________________________________________________________48
13.7.2 Static-1 _________________________________________________________________________________________48
13.7.3 Static-2 _________________________________________________________________________________________48
13.7.4 Dynamic ________________________________________________________________________________________49
13.7.5 ALU-S __________________________________________________________________________________________49
13.7.6 ALU-S1 _________________________________________________________________________________________49
13.7.7 ALU-S2 _________________________________________________________________________________________50
13.7.8 ALU-1 __________________________________________________________________________________________50
13.7.9 ALU-2 __________________________________________________________________________________________50
13.7.10 ALU-3 __________________________________________________________________________________________51
13.7.11 ALU-4 __________________________________________________________________________________________51
13.8 Optional balancing programs____________________________________________________________________________ 52
13.8.1 SPLIT mode ______________________________________________________________________________________52
13.8.2 Weights hidden behind spokes mode __________________________________________________________________55
13.8.3 Matching mode ___________________________________________________________________________________57
13.9 Special balancing programs ____________________________________________________________________________ 62
13.9.1 Pax ____________________________________________________________________________________________62
13.10 Recalculation function_________________________________________________________________________________62
13.11 Wheel balancing in Motorcycle mode (with distance caliper extension Kit)________________________________________ 63
14.0 USER MENU (OPTIONS AND CALIBRATION) _______________________________________________________ 64
14.1 Options menu________________________________________________________________________________________65
14.1.1 Lower weight limit ________________________________________________________________________________69
14.1.2 Setting adhesive weight dimensions and static threshold percentage_________________________________________ 69
14.1.3 User management_________________________________________________________________________________70
14.2 Equipment calibrations ________________________________________________________________________________72
14.2.1 Chuck “0” (zero) calibration _________________________________________________________________________ 72
14.2.2 Weight measurement sensors calibration ______________________________________________________________73
14.2.3 Gage calibration __________________________________________________________________________________77
14.2.4 Touch monitor calibration ___________________________________________________________________________81
15.0 ERROR SIGNALS _____________________________________________________________________________ 82
16.0 ROUTINE MAINTENANCE______________________________________________________________________ 83
17.0 TECHNICAL DATA ____________________________________________________________________________ 84
17.1 Technical electrical data _______________________________________________________________________________ 84
17.2 Technical mechanical data _____________________________________________________________________________ 84
17.3 Dimensions _________________________________________________________________________________________85
18.0 STORING ___________________________________________________________________________________ 86
19.0 SCRAPPING ________________________________________________________________________________ 86
20.0 REGISTRATION PLATE DATA____________________________________________________________________ 86
21.0 FUNCTIONAL DIAGRAMS ______________________________________________________________________ 86
Drawing number A - Wiring diagram ___________________________________________________________________________87
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GENERAL DESCRIPTION FIG. 1
3
1
4
5
6
7
8
9
10
11 12
15
14
13
2
23
20 21
22
19
18
17
16
24
KEY
1 – Weight top cover
2 – Pliers for weight fitting
3 – Automatic width measuring device assembly
4 – Threaded chuck
5 – Protection guard
6 – Foot brake
7 – Main switch
8 – Laser assembly
9 – LED light assembly
10 – Monitor
11 – Pressure ring
12 – Car ring nut
13 – Distance-diameter caliper
14 – 7-keys-keyboard
15 – Lateral guard
16 – Wheels adapter Kit
17 – Weight pliers
18 – Manual caliper
19 – Carriages counterweight
20 – Protection cup
21 – Casing for cup protection
22 – Off-road vehicle cone D.88-132
23 – Cones support panel
24 – Weights removing shovel
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SYMBOLS USED IN THE MANUAL
Symbols Description
Read instruction manual.
Wear work gloves.
Wear work shoes.
Wear safety goggles.
Mandatory. Operations or jobs to be performed compulsorily.
Danger! Be particularly careful.
Warning. Be particularly careful (possible material damages).
Move with fork lift truck or pallet truck.
Lift from above.
Note. Indication and/or useful information.
Attention: never lift the equipment by means of the chuck.
Danger!
Laser presence.
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PLATES LOCATION DRAWING
FIG. 2
VS99990114
VS999912940
VS999910050
VS999922780
VS999921720
VS999921730
VS99990758
VS999923370
VSB4221000
VS999923360
VS999923350
VS999923190
VS999914290
VS999923310
VS999916311
VS999923320
VS999923160
VS999923200
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Code numbers of plates
VSB4221000 Grounding plate
VS99990114 Arrow plate
VS99990758 Electricity danger plate
VS999910050 Protection device use plate
VS999912940 Lifting plate
VS999914290 Serial number plate
VS999916311 Rubbish skip plate
VS999921720 Rotary plate
VS999921730 Rotary plate
VS999922780 Laser aperture plate
VS999923160 Prop 65 Attention plate
VS999923190 Laser classification class 1 plate
VS999923200 Laser certification plate
VS999923310 Fuse-type-rating car plate
VS999923320 Replace fuse plate
VS999923350 For indoor use plate only
VS999923360 Disconnect power supply plate
VS999923370 110 V - 1 Ph - 60 Hz plate
IF ONE OR MORE PLATES ARE MISSING FROM THE EQUIPMENT OR BECOMES DIFFICULT TO READ. REPLACE IT AND
QUOTE ITS/THEIR CODE NUMBER/S WHEN REORDERING.
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SOME OF THE PICTURES AND/OR DISPLAY SCREEN PAGES PRESENT IN THIS MANUAL HAVE BEEN OBTAINED FROM
PICTURES OF PROTOTYPES, THEREFORE THE STANDARD PRODUCTION EQUIPMENTS AND ACCESSORIES CAN BE
DIFFERENT THAN PICTURED.
1.0 GENERAL INTRODUCTION
This manual is an integral part of the equipment and must be retained for the whole operating life of the equipment itself.
Carefully study this manual. It contains important instructions regarding FUNCTIONING, SAFE USE and MAINTENANCE.
KEEP THE MANUAL IN A KNOWN, EASILY ACCESSIBLE PLACE FOR ALL SERVICE TECHNICIANS TO CONSULT IT
WHENEVER IN DOUBT.
THE MANUFACTURER CAN NOT BE HELD RESPONSIBLE FOR ANY DAMAGE TO THE SHOP, EQUIPMENT OR CUS-
TOMER WHEEL/TIRE THAT MAY OCCUR WHEN THE INSTRUCTIONS GIVEN IN THIS MANUAL ARE NOT FOLLOWED.
DISREGARDING THESE INSTRUCTIONS MAY CAUSE INJURY OR DEATH.
1.1 Introduction
Thanks for purchasing the RWB380.3DTEC (R180) tire balancer! The RWB380.3DTEC (R180) is designed and built for professional garages.
The tire balancer is easy to use with safety in mind. Following the care and maintenance outlined in this tire balancer manual your tire
balancer will provide years of service.
2.0 INTENDED USE
The equipment described in this manual is a wheels balancing machine for car and light transport, intended to be used , exclusively
to cancel out, or at least reduce to acceptable limits , the vibrations of the wheels, by fitting counterweights , of suitable size and in
specific positions to the same wheels that are not correctly balanced
EMPLOYING THIS EQUIPEMENT OUTSIDE THE USE DESTINATION IT HAS BEEN DESIGNED FOR (AS INDICATED IN
THIS MANUAL) IS INAPPROPRIATE AND DANGEROUS.
THE MANUFACTURER CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER, ERRONEOUS,
OR UNACCEPTABLE USE.
2.1 Training of personnel
The equipment to be operated only by suitably trained and authorized personnel.
Given the complexity of the operations necessary to manage the equipment and carry out the operations safely and efficiently, the person-
nel must be trained in such a way that they learn all the information necessary to operate the equipment as intended by the manufacturer.
CAREFULLY READING THIS INSTRUCTION MANUAL AND A SHORT PERIOD OF TRAINING BY SKILLED PERSONNEL
REPRESENT A SATISFACTORY FORM OF TRAINING.
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3.0 SAFETY DEVICES
DAILY CHECK THE INTEGRITY AND THE FUNCTIONALITY OF THE SAFETY AND PROTECTION DEVICES ON THE EQUIP-
MENT.
• Mainswitchlocatedonthesideoftheequipment.
Its function is to disconnect equipment electric supply.
• Protectionguard.
Its function is to protect the operator from possible projections of materials on the wheel during its spin.
Wheel spinning is normally prevented if the wheel protection guard is raised (open). When the protection guard is open,
this interrupts the circuit that triggers the motor and automatic start is prevented, including in the case of an error.
Press stop key to stop wheel rotation in emergency conditions.
• Lasersafety.
This is a Class I/1 laser equipment (with Class II/2 embedded). During normal operation it does not permit human access to laser radia-
tion in excess of Class I/1. This equipment complies with 21CFR1040.10/.11 and IEC EN60825. The system is fully interlocked to prevent
accidental access to laser radiation. Any attempt to defeat the safety interlock elements of this equipment is a violation of Safety
Standards which this equipment complies with, and the protection provided by the equipment may be impaired.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN
MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
APERTURE
Side of product nearest port (see “Plates location Drawing”).
CLASSIFICATION
Rear of equipment (see “Plates location drawing”).
CERTIFICATION
Rear of equipment (see “Plates location drawing”).
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3.1 Residual risks
The equipment was subjected to a complete analysis of risks according to reference standard EN ISO 12100.
Risks are as reduced as possible in relation with technology and equipment functionality.
Possible residual risks have been emphasized through pictorial representations and warnings whose location is indicated in “PLATES
LOCATION DRAWING” (see Fig. 2).
THIS DEVICE IS EQUIPPED WITH A LASER, A TOOL THAT USES LASER BEAMS, PROPERLY INTERFACED WITH THE
SOFTWARE THE DEVICE IS EQUIPPED WITH. IT ENSURES PRECISION MEASUREMENTS AND INDICATIONS OF THE
SHAPE AND SIZE OF THE WHEEL RIM.
THIS DEVICE IS EQUIPPED WITH A CLASS 1 LASER PRODUCT.
WARNING AND INFORMATION PLATES HAVE BEEN APPLIED OUTSIDE THE DEVICE (AS ILLUSTRATED BELOW), IN
ORDER TO INDICATE THE PRESENCE AND EMPLOYMENT OF LASER MEASURING INSTRUMENTS.
DO NOT STARE THE LASER BEAM DIRECTLY AT CLOSE RANGE WHILE THE EQUIPMENT IS OPERATING.
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