RPB Z-LINK ADF User manual

EN12941: 1998 +A1: 2003 +A2: 2008
EN14594: 2005
Protecting you for life’s best moments®
0086
Employers: Read this manual and the flow control device Instruction
Manual and carry out the Employer Responsibilities (page 10).
Product users: Read this manual and the flow control device Instruction
Manual and follow the Product User Safety Instructions (page 11).
Manuals are regularly updated. Make sure this manual is available to all
users for reference.
Current version of manual and other languages:
www.rpbsafety.com/product/zlink/
INSTRUCTION MANUAL
ENGLISH 2
NEDERLANDS 47
EN
NL

2
EXPLANATION OF SIGNAL WORDS AND SYMBOLS 2
INTRODUCTION 3
IMPORTANT SAFETY INFORMATION
PROTECTION PROVIDED AND LIMITATIONS 4
RESPIRATORY COMPONENT DIAGRAMS - CAUTIONS & LIMITATIONS 7
AIR SOURCE, FITTINGS, AND PRESSURE 9
EMPLOYER RESPONSIBILITIES 10
PRODUCT USER SAFETY INSTRUCTIONS 11
BREATHING AIR PRESSURE TABLE 15
SETUP AND CARE
STANDARD CONFIGURATION 16
Z-LINK+®(WELDING) CONFIGURATION 26
DONNING AND DOFFING 35
STORAGE 35
COMMUNICATIONS
COMMS-LINK™COMMUNICATION SYSTEM 36
RADIO CONNECTOR COMPATIBILITY 38
PARTS AND ACCESSORIES 40
WARRANTY AND LIABILITY STATEMENT 46
NEDERLANDS 47
CONTENTS
RPB®Safety LLC is an ISO9001 certified company.
EXPLANATION OF SIGNAL WORDS AND SYMBOLS
The following signal word and safety symbols are used in this manual and product labeling:
WARNING indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
DANGER Indicates a hazardous situation that, if not avoided, will result
in death or serious injury.
Read the Instruction Manual.
Additional copies of RPB®manuals can be found at www.rpbsafety.com.
WARNING
DANGER
CERTIFIED BY:
BSI Group (NB0086), Kitemark Court, Knowlhill, Milton Keynes MK5 8PP United Kingdom

3
RPB®SAFETY - GLOBAL HEADQUARTERS
2807 Samoset Rd, Royal Oak, MI 48073, USA.
T: 1-866-494-4599 F: 1-866-494-4509 E: [e-mail] rpbsafety.com
RPB®SAFETY - APAC
1 Ivan Jamieson Place, Christchurch Airport, Christchurch 8053 New Zealand.
T: [phone] F: [phone] E: [e-mail] rpbsafety.com
RPB®SAFETY - EMEA
Unit 2, Teardrop Industrial Park, London Road, Swanley, BR8 8TS, United Kingdom
T: [phone] E: [e-mail] rpbsafety.com
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RPB Safety, LLC.
For technical assistance contact our Customer Service Department at 1-866-494-4599 or
email: [e-mail]
Form #: 7.20.542
Rev: 5
INTRODUCTION
The Z-LINK®is a multiuse respirator for a number of different applications where there is a
need for protection from airborne contaminants, eye/face protection and head protection;
such as welding, grinding, construction and other industrial applications. The optional
QUIET-LINK™Ear Defender earmuff system can add hearing protection. The Z-LINK+® is an
optional welding visor attachment. It allows the user to quickly switch between the standard
configuration and the welding configuration. Additionally, the VISION-LINK™light attachment
is available to provide light to the work area and the COMMS-LINK™in-helmet communication
system allows for hands free radio communication.
This product must be inspected and maintained in accordance with this instruction manual at
all times.
See PROTECTION PROVIDED AND LIMITATIONS (page 4) for details.

4
RESPIRATION
The RPB®Z-LINK®is approved in the categories as follows:
Powered Air
The RPB®Z-LINK®Respirator, when properly fitted and used with all required components,
including the Breathing Tube Assembly and the 03-901 RPB®PX4 AIR®Powered Air
Purifying Respirator, is an EN12941: 1998 + A1: 2003 + A2: 2008 TH3 P R SL approved
powered air purifying respirator with an Assigned Protection Factor of 40 (Nominal Protection
Factor of 1000). As such, it significantly reduces, but does not completely eliminate, the
breathing of contaminates by the respirator wearer. Specific protection depends on the filter
selected for use in the RPB®PX4 AIR®PAPR (see PX4 AIR®Instruction Manual).
Supplied Air
The RPB®Z-LINK®Respirator, when properly fitted and used with all required components,
including the Breathing Tube Assembly, 03-102 Constant Flow Valve or 03-502 C40™
Climate Control Device, and RPB®Breathing Air Line is an EN 14594: 2005 Class 3B
approved respirator with a nominal protection factor of 500. As such, it significantly reduces,
but does not completely eliminate, the breathing of contaminates by the respirator wearer.
Use with an airline filter, such as the 04-900 RPB®RADEX®Airline Filter. Specific protection
depends on the setup of the airline filter (see the RPB®RADEX®Instruction Manual).
PROTECTION PROVIDED AND LIMITATIONS
Improper selection, fit, use, or maintenance of this product can result in
injury; life threatening delayed lung, skin or eye disease; or death.
This product is intended for occupational use in accordance with applicable standards or
regulations for your location, industry, and activity (see Employer Responsibilities, page 9).
Familiarity with standards and regulations related to the use of this protective equipment is
recommended, even if they do not directly apply to you. If self-employed or if used in a non-
occupational setting, refer to Employer Responsibilities and Product User Safety Instructions. Go
to rpbsafety.com/importantsafetyinformation/ for helpful links to CE standards and other content.
Employers: Read this manual and the air supply device Instruction Manual and carry out the
Employer Responsibilities (page 9).
Product users: Read this manual and the air supply device Instruction Manual and follow the
Product User Safety Instructions (page 10).
Check website for updates. Product manuals are regularly updated.
Visit www.rpbsafety.com/resources/for the most recent version of this manual before using the
product.
IMPORTANT SAFETY INFORMATION
WARNING

5
HAZARD LIMITATIONS
The RPB®Z-LINK®Respirator is NOT FOR USE if:
In atmospheres immediately dangerous to life or health (IDLH).
Wearer cannot escape without the aid of the respirator.
Atmosphere contains less than 21% ±1% oxygen.
In abrasive blasting applications.
For protection against hazardous gases (e.g., carbon monoxide).
Contaminants are in excess of regulations or recommendations.
Contaminants or contaminant concentrations are unknown.
Work area is poorly ventilated.
The temperature is outside the range of -10°C to +60°C (14°F to 140°F).
Used with systems including electrical parts, PX4 AIR®, Vision-Link™, 16-922 Comms-
Link™or 09-913 PTT, do not use when a flammable or explosive atmosphere is present.
FACE AND EYES:
The Z-LINK®Visor with Safety Lens is approved to EN 166:2001 (AS/NZS 1337.1:2010)
requirements and is designed for grinding, painting, and other industrial applications.
The Z-LINK®Welding Visor with Impact Lens and Auto-Darkening Welding Protection Filter
(ADF) is approved to EN 166:2001 (AS/NZS 1337.1:2010) requirements and is designed to
protect the operator’s face and head against sparks and hazardous ultraviolet and infrared
rays emitted during the welding process. See “Auto-Darkening Welding Protection Filter”
(page 31) for information about ADF capabilities and use. Use an approved RPB®welding
cape for adequate protection from sparks, debris, and light flashes.
The Z-LINK®is not designed or tested to provide protection against molten metals or
corrosive liquids.
Note: the Z-LINK®does not protect against the potential transfer of impact to glasses worn
underneath the Visor. Z-LINK®visors do not provide complete eye and face protection
against severe impact and penetration and are not a substitute for good safety practices
and engineering controls.
HEAD:
The Z-LINK®is approved to EN 397:2012+A1:2012 (AS/NZS 1801:1997) requirements for
physical head protection as a hard hat. The helmet is designed to provide limited head
protection by reducing the force of falling objects striking the top of the head. Ensure the
helmet is adjusted to properly fit the user by adjusting the head harness and sidepads or
Quiet-Link™if installed.
HEARING:
When used with the Z-LINK®, the QUIET-LINK™Ear Defender system provides a Noise
Reduction Rating (NRR) of 25db. Refer to the Quiet-Link™instruction manual to ensure
proper installation and fit .

6
If QUIET-LINK™is not used, other hearing protection, such as earplugs, must be properly
fitted and worn where noise levels exceed the OSHA permissible exposure levels.
PPE REGULATION:
The Z-LINK®conforms to the PPE Regulation (EU) 2016/425.
The Declaration of Conformity can be found at rpbsafety.com/resources/
See the Storage section for information on packaging and protection required for
transportation.
PROTECTION PROVIDED AND LIMITATIONS

7
RESPIRATOR COMPONENT DIAGRAM - PAPR
FIGURE 1.1
1. RESPIRATOR
HELMET
ASSEMBLY
2. BREATHING
TUBE
ASSEMBLY
3. AIR SUPPLY
PX4 AIR®
CAUTIONS AND LIMITATIONS
POWERED AIR
A. Not for use in atmospheres containing
less than 21% ±1% oxygen.
B. Not for use in atmospheres immediately
dangerous to life or health.
C. Do not exceed maximum use
concentrations established by regulatory
standards.
F. Do not use Powered Air-Purifying
Respirators if airflow is less than 115 lpm
(4 cfm) for tight fitting face pieces or 170
lpm (six cfm) for hoods and/or helmets.
H. Follow established cartridge and canister
change schedules or observe ESLI to
ensure that cartridge and canisters are
replaced before breakthrough occurs.
I. Contains electrical parts that may cause
an ignition in flammable or explosive
atmospheres.
J. Failure to properly use and maintain this
product could result in injury or death.
L. Follow the manufacturer’s User’s
Instructions for changing cartridges,
canister and/or filters.
M. All approved respirators shall be
selected, fitted, used and maintained in
accordance with applicable regulations.
N. Never substitute, modify, add or omit
parts. Use only exact replacement parts
in the configuration as specified by the
manufacturer.
O. Refer to User Instructions, and/or
maintenance manuals for information
on use and maintenance of these
respirators.
P. The Z-Link®is not evaluated as a
respirator for use as a surgical mask.
S. Special or Critical User Instructions and/
or specific limitations apply. Refer to
“S-Special or Critical User Instructions”
in the PX4 Air®Instruction Manual
before donning.

8
CAUTIONS AND LIMITATIONS
SUPPLIED AIR
A. Not for use in atmospheres containing
less than 21% ±1% oxygen.
B. Not for use in atmospheres immediately
dangerous to life or health.
C. Do not exceed maximum use
concentrations established by regulatory
standards.
D. Air-line respirators can be used only
when the respirators are supplied with
respirable air meeting the requirements
of EN 12021 (AS/NZS 1715) or higher
quality.
E. Use only the pressure ranges and
hose lengths specified in the user’s
instructions.
J. Failure to properly use and maintain this
product could result in injury or death.
L. Follow the manufacturer’s User’s
Instructions for changing cartridges,
canister and/or filters.
M. All approved respirators shall be
selected, fitted, used and maintained in
accordance with applicable regulations.
N. Never substitute, modify, add or omit
parts. Use only exact replacement parts
in the configuration as specified by the
manufacturer.
O. Refer to user’s instructions, and/or
maintenance manuals for information
on use and maintenance of these
respirators.
S. Special or Critical User Instructions and/
or specific limitations apply. Refer to
“S-Special or Critical User Instructions”
on page 15 before donning.
RESPIRATOR COMPONENT DIAGRAM - SAR
3. BREATHING
AIR LINE
2. BREATHING
TUBE
ASSEMBLY
AND FLOW
CONTROL
DEVICE
1. RESPIRATOR
HELMET
ASSEMBLY
FIGURE 1.2

9
AIR SOURCE, FITTINGS, AND PRESSURE
AIR SOURCE
Powered Air
Check that the contaminated area is within the limits of use for a Powered Air Purifying
Respirator and determine the type of contamination. Once the contamination level has
been confirmed you can then determine the filter cartridge to be used for the application,
to make sure that you are sufficiently protected. Make sure that the area is well ventilated
and that regular air samples are taken to confirm the atmosphere stays within the levels
recommended by governing bodies. Follow the PX4 AIR®PAPR Instruction Manual for more
details. The Manufacturer Minimum Designed Flow is 170 l/min, Speed 1 - 10 hours, Speed
2 - 7 hours, and Speed 3 – 6 hours when used with the 03-895 P3 filter. The Manufacturer
Minimum Designed Flow is 170 l/min, Speed 1 - greater than 4 hours, Speed 2 and Speed 3
are not recommended when used with the 03-995 A2P3 filter.
Supplied Air
Locate the air source in a clean air environment, always use a filter on the inlet of your air
source. Make sure the air source is somewhere that vehicles, forklifts, and other machinery
are not running near the air inlet, as this will cause carbon monoxide to be drawn into your
air supply. Always use suitable after coolers/dryers with filters and carbon monoxide alarms
to ensure clean breathable air is supplied at all times. A Radex®Airline Filter (04-900) and
a GX4®Gas Monitor (08-400) are recommended. The air should be regularly sampled to
ensure that it meets EN 12021 (AS/NZS 1715) requirements.
AIR QUALITY
This respirator must be supplied with clean breathable air at all times. Breathable air must at least
meet the requirements for EN 12021 (AS/NZS 1715). The RPB®Z-LINK®does not purify air or
filter contaminants. A carbon monoxide monitor must be used at all times.
Do not connect the respirator’s air supply hose to nitrogen, toxic gases,
inert gases or other unbreathable non-EN 12021 (AS/NZS 1715) air
sources. Check the air source before using the respirator. This apparatus is not designed for use
with mobile air supply systems i.e. cylinders. Connecting the supply hose to a non-breathable air
source will result in serious injury or death.
BREATHING AIR SUPPLY HOSES AND FITTINGS
RPB®air supply hoses and fittings must be used between the point of attachment and the
respirator breathing air connection at the wearer’s belt. The hose sections must be within
the correct length and the amount of sections must be within the number specified in the
breathing air pressure table on page 15.
BREATHING AIR PRESSURE
The air pressure must be continually monitored at the point of attachment. Air pressure must
be read from a reliable pressure gauge whilst the respirator has air flowing through it.
DANGER

10
EMPLOYER RESPONSIBILITIES
Your specific responsibilities may vary by location and industry, but in general RPB®expects that
employers will:
Follow all applicable standards and regulations for your location, industry, and activity.
Depending on your location and industry, a number of standards and regulations may
apply to your selection and use of respirators and other personal protective equipment.
These may include such things as federal, local, or military standards and regulations and
consensus standards such as EN and AN/NZS. There are also requirements specific to
particular contaminants, e.g. silica (see rpbsafety.com/importantsafetyinformation/ for more
information), asbestos, organic pathogens, etc. Know which requirements apply to your
location and industry.
Have appropriate safety programs in place.
Have and follow:
 A workplace safety program.
 A written respiratory protection program in accordance with applicable standards and
regulations.
In accordance with the above,
Perform a hazard analysis and select appropriate equipment for each activity. A hazard
analysis should be performed by a qualified person. Controls should be in place as
appropriate and a qualified person should determine what kind of respiratory, face
and eye, head, and hearing protection is appropriate for the intended activities and
environments of use. (For example, select a respirator appropriate to the specific airborne
hazards, with consideration of workplace and user factors and with a Nominal Protection
Factor that meets or exceeds the required level for employee protection, select welding
face and eye protection appropriate to the type of welding to be done, etc.)
As applicable, check your workplace safety program, respiratory protection program, and
standards and regulations for your activity or industry for related protection requirements,
and see this manual (Protection Provided and Limitations, page 4) and the PX4 AIR®
PAPR or flow control device Instruction Manual for product specifications.
Be sure employees are medically qualified to use a respirator.
Have a qualified physician or other licensed health care professional (PLHCP) perform
medical evaluations using a medical questionnaire or an initial medical examination.
Train employees in the Z-LINK®’s use, maintenance, and limitations.
Appoint a qualified individual who is knowledgable about the RPB®Z-LINK® to provide
training:
Qualifications of the Respirator Trainer. Anyone providing respirator training shall:
a) be knowledgable in the application and use of the respirator(s);
b) have practical knowledge in the selection and use of respirator(s) and work practices
at the site;
c) have an understanding of the site’s respirator program; and
d) be knowledgable of applicable regulations.

11
Train each Z-LINK®user in the product’s use, application, inspection, maintenance, storage,
fitting, and limitations in accordance with the content of this Instruction Manual and the
approved flow control device Instruction Manual and standard or regulatory requirements.
Ensure that each intended user reads both these manuals.
Ensure that equipment is properly set up, used, and maintained.
Make sure that equipment is properly set up, inspected, fitted, used, and maintained,
including selection of the appropriate air filter cartridge and, when applicable, welding
filter shade adjustments, for the application.
Measure and monitor airborne contaminants in the work area.
Measure and monitor airborne contaminant levels in the work area in accordance with
applicable requirements. Make sure work area is well ventilated.
If you have any questions, contact RPB®.
Call Customer Service Department at:
Tel: [phone]
Email: [e-mail]
Web: rpbsafety.com
PRODUCT USER SAFETY INSTRUCTIONS
BEFORE INITIAL USE - BE TRAINED AND MEDICALLY QUALIFIED
Do not use this respirator until you have read this manual and the PX4 AIR®PAPR or the flow
control device Instruction Manual (additional copies available at www.rpbsafety.com) and been
trained in the respirator’s use, maintenance, and limitations by a qualified individual (appointed by
your employer) who is knowledgable about the RPB®Z-LINK®Respirator.
Do not wear this respirator until you have passed a medical evaluation using a medical
questionnaire or an initial medical examination by a qualified physician or other licensed health
care professional (PLHCP).
Allergens: No known common allergens are used in this product.
Some materials could cause an allergic reaction in susceptible individuals. If you have a known
allergy or develop irritation, inform your employer. Irritation may occur from lack of cleaning.
Following all cleaning and care instructions provided in the instruction manuals for this and any
other RPB®products you are using.
MAKE SURE THE SYSTEM IS READY FOR USE
Make sure you have a complete system. Verify that you have all required components for the
Z-LINK®to serve as a complete approved respirator:
Respirator Helmet Assembly (Z-LINK®)
Breathing Tube Assembly

12
Flow Control Device (PX4 AIR®or Constant Flow Valve or C40™Climate Control
Device)
Breathing Air Line (Supplied AIr)
See Respirator Component Diagram (page 7-8). The RPB®Z-LINK®is only approved to be used
with the RPB®PX4 AIR®PAPR, the RPB®Constant Flow Valve, or the RPB®C40™Climate
Control Device. Use only authentic RPB®brand parts and components that are part of the
approved respirator assembly. Using incomplete or inappropriate equipment, including the use of
counterfeit or non-RPB®parts, can result in inadequate protection and will void the approval of
the entire respirator. Do not modify or alter any part of this product.
Inspect all components daily for signs of damage or wear and tear that may reduce the level
of protection originally provided. Remove any damaged component or product, including any
helmet or visor that has been subject to impact, from service until repaired or replaced. Scratched
or damaged safety lenses or other components should be replaced with genuine RPB®brand
replacement parts. When safety and impact lenses are replaced, make sure to remove any
additional protective film from both sides of the lens. If the film is left in place, it could affect the
optical clarity of the lens and cause eye strain. Inspect the inside of the respirator for respirable
dust or other foreign objects. Keep the inside of the respirator clean at all times.
Make sure that the helmet is correctly assembled in the configuration that suits your application.
Never use the respirator without all lenses in place. This includes the Safety Lens and for the
Z-LINK+®this includes the Impact Lens, the ADF, and the rear ADF Lens. These lenses, when
installed properly, are part of the respiratory seal to prevent toxic or hazardous gases, liquids
or dust from entering the helmet. An incomplete or improperly installed lens system could
provide inadequate impact and respiratory protection. See Respirator Setup and Care - Standard
Configuration (page 16) or Respirator Setup and Use - Z-LINK+®Welding Configuration (page 26).
See Donning (page 35) for fit information.
VERIFY THAT YOU HAVE THE APPROPRIATE EQUIPMENT FOR YOUR ACTIVITY
Verify that the Z-LINK®provides appropriate protection for your activity. As applicable, check your
workplace safety program, respiratory protection program, and standards and regulations for your
activity or industry. (See PROTECTION PROVIDED AND LIMITATIONS, page 4.)
BEFORE DONNING THE Z-LINK®:
Verify airborne contaminants are within recommended limits for respirator use:
Determine the type and level of contamination. Verify that airborne contaminant
concentrations do not exceed those allowed by applicable regulations and
recommendations for powered air purifying respirators or supplied air respirators.
Filtering the breathing air:
PAPR: Once the contamination level has been confirmed, determine the correct filter
cartridge to be used for the application, to make sure that you are sufficiently protected.
Follow the PX4 AIR®PAPR Instruction Manual.
PRODUCT USER SAFETY INSTRUCTIONS CONTINUED

13
SAR: Once the contamination levels have been confirmed, check to make sure the airline
filter is working correctly. Follow the Radex®Airline Filter Instruction Manual.
Make sure the area is ventilated and monitored:
Make sure that the area is well ventilated and that regular air samples are taken to
confirm the atmosphere stays within the levels recommended by governing bodies. For
Supplied Air, it is recommended to use a GX4®Gas Monitor. Follow the GX4®Gas Monitor
Instruction Manual.
If you have any questions, ask your employer.
DO NOT ENTER THE WORK AREA if any of the following conditions exist:
Atmosphere is immediately dangerous to life or health.
You cannot escape without the aid of the respirator.
Atmosphere contains less than 21% ±1% oxygen.
Contaminants are in excess of regulations or recommendations.
Contaminants or contaminant concentrations are unknown.
Work area is poorly ventilated.
The work area is a confined space (unless proper measures are taken for confined spaces).
The temperature is outside the range of -10°C to +60°C (14°F to 140°F).
Used with systems including electrical parts, PX4 AIR®, VISION-LINK™, 16-922 COMMS-
LINK™or 09-913 PTT, do not use when a flammable or explosive atmosphere is present.
LEAVE THE WORK AREA IMMEDIATELY IF:
Any product component becomes damaged.
Vision is impaired.
Airflow stops or slows down, or alarm sounds. Do not use Powered Air Purifying Respirators if
airflow is less than 170 lpm (6 cfm).
Breathing becomes difficult.
You become dizzy, nauseous, too hot, too cold, or ill.
Your eyes, nose, or skin become irritated.
The work area is a confined space (unless proper measures are taken for confined spaces).
You taste, smell, or see contaminants inside the helmet.
You have any other reason to suspect that the respirator is not providing adequate protection.
PRODUCT CARE
Never place the helmet on hot surfaces. Do not apply paints, solvents, adhesives or self-
adhesive labels except as instructed by RPB®. This product may be adversely affected by certain
chemicals.
See the “Respirator Setup and Care” section for more specific cleaning instructions.
INSTRUCTIONS FOR SPECIFIC USES OR ENVIRONMENTS
Welding
See Operator Setup and Use - Z-LINK+®Welding Configuration (page 26) and ADF Operation

14
Do not use the Z-LINK®for welding without the Auto Darkening
Protection Filter in place. Do not weld with only the grinding lens. Improper use may
cause blindness or other permanent eye damage.
WARNING
(page 31) for important safety-related use and care information. Check the prescribed shade level
for your welding application and adjust your auto-darkening filter accordingly (see table with
recommended shade levels, page 33). Never place the auto-darkening welding filter (ADF) on hot
surfaces. Do not expose the ADF to liquids and protect it from dirt. See ADF storage, maintenance,
and cleaning information (page 32). Make sure the helmet completely blocks any accidental
light. Make sure light can only enter the front of the helmet through the viewing area of the auto-
darkening welding filter.
Welding and Grinding
For welding and grinding applications that produce sparks, be sure to use the FR (Fire Retardant)
specific model of the PX4 AIR®with the FR belt and spark arrestor in place, see the PX4 AIR®
Instruction Manual. Use a RPB®Zytec®face seal or shoulder cape for protection from sparks,
debris, and light flashes. Make sure all skin, such as the neck, is covered to prevent UV radiation
and burns.
Confined Spaces
If this respirator is used in confined spaces, ensure the area is well ventilated and that all
contaminant concentrations are below those recommended for this respirator. Follow all
procedures for confined space entry, operation, and exit as defined in applicable regulations and
standards.
Welding in Confined Spaces
Welding in a confined space can present an atmospheric hazard due to the generation of
contaminants and displacement of oxygen. A pressure-demand SCBA or a multifunctional
pressure-demand supplied-air respirator with self-contained air supply shall be used during
welding in confined spaces when welding can reduce the ambient oxygen level and supplemental
ventilation and atmospheric monitoring are not provided.
PRODUCT USER SAFETY INSTRUCTIONS CONTINUED

15
S - SPECIAL OR CRITICAL USERS INSTRUCTIONS - SAR TABLE 1.1
This table lists Air pressure ranges needed to provide the RPB®Z-LINK®with the volume
of air that falls within the required range of 170 - 425 slpm (6 -15 cfm) according to
GOVERNMENT REGULATIONS. Maximum working pressure of the compressed air supply
tube is 20.7 BAR.
BREATHING AIR PRESSURE TABLE
Make sure you understand the Breathing Air Pressure table before
using this respirator.
1. Use the correct air source. Do not use an ambient air pump, as it does not supply enough
pressure (column 1).
2. Confirm the part number of the air supply hose (column 2) and the flow control device
(column 3) you are using.
3. Check your RPB®Safety Air Supply Hose is within the correct length (column 4) and the
correct number of hose sections (column 5).
4. Set the air pressure at the point of attachment within the range specified (column 6).
Make sure air is flowing through your respirator when setting the air pressure.
Failure to supply the minimum required air pressure at the point of attachment for the length
of air supply hose will decrease the level of protection provided. Check that the capacity
of the air supply systems can provide sufficient air to all users, with a maximum of 5 users
connected simultaneously per air supply unit. In addition, could result in contaminants being
inhaled as the pressure in the helmet may become negative due to peak inhalation flow when
working at very high work rates. Low airflow will decrease the level of protection provided.
ALWAYS WEAR EAR PLUGS WHEN WEARING THIS APPARATUS.
WARNING
1. AIR SOURCE 2. AIR SUPPLY
HOSE
3. FLOW
CONTROL
DEVICE USED
WITH 04-835
BREATHING
TUBE ASSEMBLY
4. SUPPLY
HOSE
LENGTH
(METRES)
5. MAX
NUMBER
OF
SECTIONS
6. PRESSURE
RANGE
(BAR)
PORTABLE OR
STATIONARY
COMPRESSOR
04-322-25 (7.5M)
04-322-50 (15M)
04-322-100 30M)
03-102
CONSTANT FLOW
VALVE ASSEMBLY
7.5
15
30
45
60
75
90
1
1
1
2
2
3
3
0.65 - 0.72
0.76 - 0.90
0.97 - 1.24
1.17 - 1.52
1.45 - 1.72
1.70 - 2.00
1.90 - 2.17
03-502
C40®CLIMATE
CONTROL DEVICE
ASSEMBLY
7.5
15
30
45
60
75
90
1
1
1
2
2
3
3
3.79 - 4.48
4.14 - 4.83
4.48 - 5.52
4.83 - 5.52
5.17 - 5.86
5.52 - 6.21
6.21 - 6.55

16
For PAPR, insert the bayonet end of the
breathing tube into the outlet of the PX4
AIR®PAPR and twist it in until it is secure.
For Supplied Air, screw on the breathing to
the flow control device.
FOR USE WITH RPB®PX4 AIR - SEE THE
PAPR USER MANUAL
When the Z-LINK®Respirator is being used
in conjunction with the RPB®PX4 AIR®
PAPR,
please refer to the RPB®PX4 AIR®PAPR
User Instruction Manual for set up and use
of the assembly.
Note: The RPB®PX4 AIR®is a Powered Air
Purifying Respirator, therefore care must
be taken
when selecting the correct filter for the
application the respirator will be used in.
SETUP AND CARE - STANDARD CONFIGURATION
BREATHING TUBE AND ADAPTER
FIGURE 2.3
When using the
PX4 AIR®with the 03-995 A2P3 Gas
Cartridge, the 18-533 QUIET-LINK™Ear
Defenders must be used.
WARNING
Place the threaded end of the breathing
tube onto the breathing tube adapter on the
back of the Z-LINK®and screw the breathing
tube in completely without over tightening.
FIGURE 2.2
Insert the breathing tube adapter into the
inlet of the Z-LInk®by threading it in until
tight. A wrench may be required. Be careful
not to over tighten and crack the inlet area
of the Z-Link®. Screw the breathing tube
onto the adaptor once it is installed on the
Z-Link ®.
FIGURE 2.1
POWERED AIR

17
Connect the EN 14594, AS/NZS 1716
approved Z-LINK®Air Supply Hose to a
breathing air source supplying EN 12021
or better quality air. Connect the respirator
quick disconnect fitting onto the Air Supply
Hose.
With air flowing through the respirator
adjust the air pressure at the point of
attachment to the recommended pressure
as specified in the Breathing Air Pressure
Table (page 15).
Connect the Air Supply Hose to the flow
control device.
Note: Check the hose connections for any
air leaks and tighten if necessary - replace
any worn parts.
Airflow in the apparatus must be above
170lpm and the yellow indicator is not
visible when the flow drops below this
rate. DO NOT use the apparatus when the
indicator is not showing.
The Indicator can be positioned high or low
on the jaw so it is clearly visible.
SUPPLIED AIR
FIGURE 2.4
FIGURE 2.6
FIGURE 2.5
FIGURE 2.7
The Apparatus must be supplied with respirable air meeting the
requirements of EN 12021, AS/NZS 1715 or Higher Quality. The moisture content of the
breathable air should controlled within the limits in accordance with EN 12021, to avoid
the air freezing the apparatus. Do not use oxygen enriched air.
WARNING

18
Close the visor making sure it LATCHES
SECURELY to the front of the jaw. Listen for
the visor latching over the tab on the front
of the jaw.
Close the outer visor over inner visor and
lens, making sure the latches at the corners
are secure.
SETUP AND CARE - STANDARD CONFIGURATION
CONTINUED
LENS REPLACEMENT
To replace the Safety Lens, lift up the visor,
unlatch the inner visor from the outer visor
and open them apart.
Pull out the lens and insert a new Safety
Lens making sure the tabs of the lens are
in all four attachment points on the visor
and the lens is inside of the guide along the
bottom front edge of the visor.
FIGURE 3.1 FIGURE 3.2
FIGURE 3.3 FIGURE 3.4

19
Place the visor onto the helmet pivot points,
insert the pivot pins and springs, then screw
in the attachment screws from the inside of
the helmet until tight.
To replace the Visor, from inside of the
helmet, unscrew the center screw from the
visor pivot point on each side.
To attach the Visor, insert the selected
Safety Lens into the inner visor and secure
the inner and outer visors together.
Remove the cap, pivot pin, and spring from
the visor on both sides. Pull the visor out
of the pivot points and remove from the
helmet.
VISOR REPLACEMENT
FIGURE 4.1
FIGURE 4.2
FIGURE 4.3
FIGURE 4.4

20
The visor seal can be replaced by pulling it
out of the track around the visor opening.
Starting from on of the top corners, insert
the new visor seal by pressing the edge into
the track all of the way around the visor
opening.
FIGURE 5.1 FIGURE 5.2
VISOR SEAL REPLACEMENT
SETUP AND CARE - STANDARD CONFIGURATION
CONTINUED