Ruskin TDP05K Service manual

Air Quality Solutions
Technical Bulletin
Model: TDP05K
Advanced Thermal Dispersion Airow
& Temperature Measuring System
TB-TDP05K-617/New ALL STATED SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE OR OBLIGATION©RuskinJune2017

Refer to the Ruskin.com website for the most up-to-date version of this document.
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Technical Bulletin
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Document Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Navigating the Start-Up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Membrane Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Navigating the Menu Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Navigating the Operator Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Enable, Disable, and Change the Operator PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Flow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Display Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Selecting Custom Text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Analog Output 1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Analog Output 2 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 17
Temperature Output LPF (Low Pass Filter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Flow Output LPF .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Calibrating the Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Temperature Balance Configuration .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
K-Factor Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Configuring the K-Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Automatic Calculation of K-Factor Not Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Automatic Calculation of K-Factor Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Menu Timeout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 31
BACnet Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
BACnet Flow Alarm Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TDP05K Advanced Thermal Dispersion Airflow
& Temperature Measuring System
Technical Bulletin
TDP05K

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BACnet Temperature Alarm Configuration .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Navigating the Supervisor Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Enable, Disable, and Change the Supervisor PIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Sensor Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 40
Reset Sensor Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . 44
Factory Default Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

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TDP05K Advanced Thermal Dispersion Probe Airflow
Measuring System
Technical Bulletin
Document Introduction
This document describes the TDP05K Advanced Thermal Dispersion Probe Airflow Measuring System’s features
and functions. It also provides guidelines and instructions for setting up and troubleshooting these devices used
in plenum and duct applications.
Navigating the Start-Up Menu
After installing the TDP05K Airflow Measuring System, power on the unit. Menu options appear on the front panel
LCD display of the primary controller and are replicated on the remote user interface (see Figure 1). The LCD dis-
play has a 16 character per line, 2-line display.
The display boot screen indicates the firmware version.
After 5 seconds, the display indicates the number of active probes and sensors. This example indicates one active
probe and four total sensors.
Figure 1: Front PanelLCD Display of Primary TDP05K Controller & Remote User Interface

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After another 5 seconds, the display indicates that the unit is warming up.
Normal Operation
The normal operation screens display the average temperature and average velocity or volume in the units
selected.
When the display is configured for the International System of Units (SI), the display shows the temperature in
Celsius and the average velocity in meters per second or the volume as liters per minute. See Table 3 for the
available units.
When the display is configured for Imperial, the display shows the temperature in Fahrenheit and the average
velocity in Actual Cubic Feet per Minute. See Table 3 for the available units.
Note: An asterisk (*) appears on the top left corner of the display if the number of sensors has changed during
normal operation mode.
Configuration
The onboard microprocessor in the TDP05K primary probe allows for systemconfiguration, operating parameter
selection, analog output configuration, and display filtering. The primary probe is the automation interface and also
acts as a primary across a wired network to other ancillary probes (up to 15) and the remote display when that
option is selected.
Note: Each primary and ancillary probe automatically reports temperature and flow based on the number of
installed sensors (1 through 8) per probe.
Verify configuration and change certain parameters, within defined ranges, in the configuration mode.
Membrane Push Buttons
You can use the five membrane push buttons (MENU, ESC, UP, DOWN, and ENTER) on the front panel display
cover to interface with the TDP05K primary controller.

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You can use these push buttons during system configuration setup and while performing certain functions in the
normal operation mode.
Navigating the Menu Options
The left arrow (→) symbol appears on the left side of the currently selected menu, submenu, or option. Press
ENTER to access the selected option.
The up and down arrow (↕) symbol on line two of the display indicates that the selected digit or character can
increment and decrement one character or digit at a time. The character or digit blinks when selected.
Press the UP or DOWN buttons to scroll through the available menu and submenu options.
Press ESC to return to the previous menu without making updates to the currently selected option. Press ESC from
the Operator or Supervisor Menu to return to normal operation mode.
Press MENU at any time to return to the normal operation mode.
To enter numerical values into a submenu selection option, enter the digits one at a time beginning with the
leftmost digit. Press UP or DOWN to scroll through the numbers 0 through 9. When the correct value is displayed,
press ENTER. The cursor automatically moves to the next position. If an error is made after pressing ENTER,
press ESC to return to the previous digit.
Navigating the Operator Menu
The Operator Menu allows you to view, set, or change system parameters. System configuration setup in the
Operator Menu may be required when connected to a building automation system.
1. During normal operation when the LCD screen displays the average temperature and average velocity or
volume, press MENU and UP or DOWN until the arrow is next to Operator Menu.
2. Press ENTER to enter the Operator Menu submenu options.
a. If the Operator PIN is enabled, the LCD screen displays the following message:

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(1) Enter the 4-digit PIN to access the Operator Menu. PIN entry is made one digit at a time beginning with
the leftmost digit. Press UP or DOWN to scroll through the numbers 0 through 9.
(2) When the correct number is displayed, press ENTER to select the digit. The cursor automatically
moves to the next position. If an error is made after you press ENTER, press ESC to go back and
change the digit.
Note: If the PIN is not correctly entered, the display returns to normal operation.
b. If the Operator PIN is not enabled, the Operator Menu selections display.
Note: See Enable, Disable, and Change the Operator PIN for more information about enabling the PIN.
3. Press UP or DOWN to scroll through the available menu selections. See Table 1 for a list of Operator Menu
submenus and their descriptions.
Note: Each Operator Menu submenu has submenu selections to access the configurable options.
Table 1: Operator Menu Submenus
Operator Menu
Submenus (Actual
Display Name)
Submenu Description
Enable Operator PIN
(Enable Oper PIN)
Allows user to select a PIN to access the Operator Menu and prevents unauthorized access
of the Operator Menu
Change Operator PIN
(Change Oper PIN)
Allows user to change the Operator Menu PIN.
Flow Configuration
(Flow Config)
Configures system variables including duct size and shape, elevation, process type, and
process maximum/units.
Display Configuration
(Display Config)
Selects LCD display parameters.
Analog Output 1
Parameters
(Output 1 Param)
Selects Analog Output 1 parameters including temperature, flow, or none.
Analog Output 2
Parameters
(Output 2 Param)
Selects Analog Output 2 parameters including temperature, flow, or none.
Temperature Low Pass
Filter
(Temp LPF)
Selects the amount of filtering applied to the analog output for temperature.
Flow Low Pass Filter
(Flow LPF)
Selects the amount of filtering applied to the analog output for flow.
Analog Output Calibration
(Output Cal Menu)
Adjusts the span for the analog outputs to match the input expected values.
Temperature Balance
Menu
(Temp Bal Config)
Selects an offset to apply to the reported average temperature including front panel display,
BACnet®, and Analog Outputs 1 and 2.
K-Factor Configuration
(KFactor Config)
Turns the K-Factor on and off and allows for the calculation or selection of gain and offset
values.
Menu Inactivity Timeout
(Menu Timeout)
Selects a time period after which the backlight on the front panel display turns off when no
menu activity is detected and automatically returns to normal operation.
BACnet Configuration
(Network Cfg)
Configures BACnet settings and turn BACnet on and off.
BACnet Flow Alarm
Configuration
(Flow Alarm Cfg)
Configures high and low setpoints, deadband, and alarm delay settings and turns the BACnet
flow high and low alarms on and off.

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BACnet Temperature
Alarm Configuration
(Temp Alarm Cfg)
Configures high and low setpoints, deadband, and alarm delay settings and turns the BACnet
temperature high and low alarms on and off.
Exit Operator Menu
(Exit Oper Menu)
Returns the display to normal operation.
Table 1: Operator Menu Submenus
Operator Menu
Submenus (Actual
Display Name)
Submenu Description

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Enable, Disable, and Change the Operator PIN
The Enable Operator PIN and Change Operator PIN menu options enable or disable the Operator Menu PIN and
change the current PIN.
Note: The PIN is not set or enabled on a device with factory-default settings.
Note: If the Enable Operator PIN option is selected, the Operator Menu can only be accessed with a PIN.
To enable or disable the PIN:
1. Enter the Enable Operator PIN submenu.
2. Press UP or DOWN to choose Yes to enable the PIN or No to disable the PIN.
3. Press ENTER to confirm your selection.
To update the PIN:
1. Enter the Change Operator PIN submenu.
2. Press UP or DOWN to scroll through the numbers 0 through 9.
3. When the correct number is displayed, press ENTER to select the digit. The cursor automatically moves to the
next position. If an error is made after pressing ENTER, press ESC to return to the previous digit.
4. Enter the last digit and press ENTER to store the PIN number. The display returns to the Operator Menu
submenu display. Alternatively, press ESC to return to the Operator Menu without updating the PIN.
Note: If the PIN settings are enabled, the PIN number must be entered each time the Operator Menu is entered.
Figure 2: Operator PIN Flowchart
Selected Submenu
*Default values shown
NormalDisplay
Enable Operator
PIN
Change Operator
PIN
MENU
ENTER
ESC or ENTER
ENTER
ESC or ENTER
DOWNUP
Submenu Selection Display
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Flow Configuration
The Flow Configuration submenu stores the application-specific data for unique applications. The typical data
includes units of measure, duct type and size, flow units, site elevation, system ranges, and output lockdown.
Figure 3: Flow Configuration Flowchart
Flow
Duct Shape
Duct Height
Duct Width
Duct Diameter
Duct Area
Site Elevation
Relative Humidity
Flow Units
Max Full Range
Output Lockout
UP
DOWN
UP
DOWN
UP
DOWN
UP
DOWN
UP
DOWN
UP
DOWN
UP
DOWN
UP
DOWN
UP
DOWN
ESC or ENTER
ESC
or ENTER
ESC or ENTER
ESC or ENTER
ESC or ENTER
ESC or ENTER
ESC or ENTER
ESC or ENTER
ESC or ENTER
ESC or ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
*Default values shown
ENTER
ESC
Exit this Menu
UP
DOWN
UP
DOWN
ENTER
?
Returns to
Operator Menu
Selected Submenu Submenu Selections
Submenu Selection Display
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1
1. Duct Area controls area input when the Other duct shape is selected.

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1. In the Operator Menu, press UP or DOWN to scroll to the Flow Configuration submenu.
2. Press ENTER.
3. Scroll through the submenu options and make any necessary updates. See Table 2 for a description of the
Flow Configuration submenu selection options and their configurable options.
See Table 3 and Table 4 for the available selections for units appropriate for the flow type.
Table 2: Flow Configuration Submenu Selections and Configurable Options
Flow Configuration
Submenu
Selections
Configurable Options
Duct Shape Select between rectangle, round, oval, or other duct shapes.
Duct Width Select between 0 to 120 in. or 0 to 304.8 cm.
Duct Height Select between 0 to 120 in. or 0 to 304.8 cm.
Duct Diameter Select between 0 to 120 in. or 0 to 304.8 cm.
Duct Area Scroll between 0 to 100 square feet or 0 to 9.3 square meters. A value not stored or out of range error
displays of the entry exceeds the design range. The units are previously determined.
Site Elevation Select between 0 to 15,000 feet or 0 to 4,572 meters. The units are previously determined.
Relative Humidity Select between 0 and 99% relative humidity 1% at a time. Holding the button increases the speed at
which the value changes.
Flow Units Select between the units listed in Table 3.
Output Lockout Enter three digits with two decimal places. Units are in ft/min or m/sec.
Table 3: Volumetric Units of Measurement from Flow Unit Selection and Display Units
Actual Flow Units1
1. Actual Flow Units is the default setting.
SI Units Imperial Units Standard Flow
Units
SI Units Imperial Units
Actual/Sec ALPS ACFS Standard/Sec SLPS SCFS
Actual/Min ALPM ACFM Standard/Min SLPM SCFM
Actual/Hour ACMH ACFH Standard/Hour SCMH SCFH
Table 4: Volumetric Units of Measurement (Part 1 of 2)
Volumetric Units of Measurement Display
Actual Cubic Feet Per Second ACFS
Actual Cubic Feet Per Minute ACFM
Actual Cubic Feet Per Hour ACFH
Actual Liters Per Second ALPS
Actual Liters Per Minute ALPM
Actual Cubic Meters Per Hour ACMH
Standard Cubic Feet Per Second ACFS
Standard Cubic Feet Per Minute1SCFM
Standard Cubic Feet Per Hour SCFH

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Standard Liters Per Second SLPS
Standard Liters Per Minute SLPM
Standard Cubic Meters Per Hour SCMH
1. The standard conditions for Standard Cubic Feet Per Minute airflow measurements are as follows: 14.696 pounds per
square inch (psia) equals 101.325 kPa at sea level. 70 degrees Fahrenheit equals 15.6 degrees Celsius. 50% relative
humidity (RH).
Table 4: Volumetric Units of Measurement (Part 2 of 2)
Volumetric Units of Measurement Display

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Display Configuration
The Display Configuration submenu is used to configure display units, parameters, and line 2 customization. The
level of display filtering from 0 to 4 (0 is off, 4 is 80%) is also configurable.
Table 5: Display Configuration Submenu Selections and Configurable Options
Display
Configuration
Submenu
Selections
Configurable Options
Display Filter Select between 0 and 4 where 0 is off. Filtering is equal to the value times 20%. A value of 2 is equal
to 40% filtering.
Display Units Select between SI and Imperial
Display Flow Type Select between velocity and volume
Line 2 Parameters Select between System Flow and Custom Text for text appearing in line 2 of the display
Line 2 Custom Select up to seven ASCII characters to display in line 2 of the display. See Selecting Custom Text for
more information.
Figure 4: Display Configuration Flowchart
Selected Submenu Submenu Selections
Submenu Selection Display
Display Units
Display
UP DOWN
ENTER
ENTER
ESC or ENTER
ESC
ENTER
ESC or
ENTER
Display Flow
Type
ENTER
ESC or ENTER
UP DOWN
Line 2 Parameter
ENTER
UP DOWN
ESC or ENTER
Line 2 Custom
Text
ENTER
UP DOWN
ESC or ENTER
Exit this Menu
Returns to
Operator Menu
UP
DOWN
ENTER
*Default values shown
Display Filter
UP
DOWN
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Con iguration f

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1. In the Operator Menu, press UP or DOWN to scroll to the Display Configuration submenu.
2. Press ENTER.
3. Scroll through the submenu options and make any necessary updates. See Table 5 for a description of the
Display Configuration submenu selection options and their configurable options.
Selecting Custom Text
1. Scroll to the Line 2 Custom submenu and press ENTER.

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2. Press UP or DOWN to scroll through the available character set. See Figure 5 for a list of available characters.
3. Press ENTER to choose a character when it is displayed. The character is stored and the cursor advances one
position to the right. Press ESC to return to the previous character.
4. Fill the line with characters for the remaining positions. After the seventh character is entered, the custom text
is stored in memory and the display returns to the Display Configuration submenu.
Analog Output 1 Parameters
The Analog Output 1 Parameters submenu is used to select the process variables that Output 1 represents.
Available process variables include flow, temperature, and none. If flow is selected, the output represents the
defined flow design range.
Figure 5: Custom Text Character Chart

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Note: The factory-default setting for Analog Output 1 is airflow velocity. However, Output 1 or Output 2 can be
configured for either airflow or temperature.
1. In the Operator Menu, press UP or DOWN to scroll to the Analog Output 1 submenu.
2. Press ENTER.
3. Make any necessary updates to the submenu selection. See Table 6 for a description of the Analog Output 1
submenu selection option and its configurable option.
Table 6: Analog Output 1 Submenu Selection and Configurable Option
Analog Output 1
Submenu
Selection
Configurable Option
Output 1
Parameters
Select between none, flow, and temperature.
Figure 6: Analog Output 1 Parameters Flowchart
Analog Output 1
Parameters
ENTER
ESC or ENTER
*Default values shown
?
Selected Submenu
Submenu Selection Display
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Analog Output 2 Parameters
The Analog Output 2 Parameters menu allows you to select the process variables that Output 2 represents.
Available process variables include flow, temperature, and none. If flow is selected, the output represents the
defined flow design range. If temperature is selected, the output span is your temperature design range.
The temperature default is -25.6 to 120.2°F (-32°C to 49°C)
Note: The factory-default setting for Analog Output 2 is temperature.
1. In the Operator Menu, press UP or DOWN to scroll to the Analog Output 2 submenu.
2. Press ENTER.
3. Make any necessary updates to the submenu selection. See Table 7 for a description of the Analog Output 2
submenu selection option and its configurable option.
Table 7: Analog Output 2 Submenu and Configurable Options
Analog Output 2
Submenu
Configurable Option
Output 2
Parameters
Select between none, flow, and temperature.
Figure 7: Analog Output 2 Parameters Flowchart
Analog Output 2
Parameters
ENTER
ESC or ENTER
*Default values shown
?
Selected Submenu
Submenu Selection Display
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Temperature Output LPF (Low Pass Filter)
The Temperature Output LPF (Low Pass Filter) submenu is used to select the level of process filtering applied to
the temperature outputs. The levels are 0 to 9, with 0 indicating the filter is off and 9 indicating maximum filtering.
The filtering affects the reported temperature values and analog channels configured for temperature. Display Filter
is an additional filter selection applied only to the display.
Note: Each unit of filtering is equal to 10% filtering. For example, 2 is equal to 20%.
1. In the Operator Menu, press UP or DOWN to scroll to the Temperature Output LPF submenu.
2. Press ENTER.
3. Make any necessary updates to the submenu selection. See Table 8 for a description of the Temperature
Output LPF submenu selection option and its configurable option.
Table 8: Temperature Output LPF Submenu Selection and Configurable Option
Temperature Output
LPF Submenu
Selection
Configurable Option
Temperature Output
LPF
Select between 0 to 9 (9 equals 90% filtering).
Figure 8: Temperature Output LPF Flowchart
Temperature Output LPF
ENTER
ESC or ENTER
*Default values shown
Selected Submenu
Submenu Selection Display
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Flow Output LPF
The Flow Output LPF submenu allows you to select the level of process filtering applied to the flow outputs. The
levels are 0 to 9, with 0 indicating the filter is off and 9 indicating maximum filtering. The filtering affects the reported
flow values and analog channels configured for flow. Display Filter is an additional filter selection applied only to the
display.
Note: Each unit of filtering is equal to 10% filtering. For example, 2 is equal to 20%.
1. In the Operator Menu, press UP or DOWN to scroll to the Flow Output LPF submenu.
2. Press ENTER.
3. Make any necessary updates to the submenu selection option. See Table 9 for a description of the Flow Output
LPF submenu selection option and its configurable option.
Table 9: Flow Output LFP Submenu Selection and Configurable Option
Flow Output LPF
Submenu
Selection
Configurable Option
Flow LPF Selection Select between 0 to 9 (9 equals 90% filtering)
Figure 9: Flow Output LPF Flowchart
Flow Output LPF
ENTER
ESC or ENTER
*Default values shown
Selected Submenu Submenu Selection Display
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Analog Output Calibration
The Analog Output Calibration submenu is used to calibrate adjustments to Analog Outputs 1 and 2. Span is used
to obtain the greatest resolution over the expected or design operating range.
Figure 10: Analog Output Calibration Flowchart
Output 1 Low
Span
UP DOWN
ENTER
ENTER
ESC or ENTER
ESC
ENTER
ESC or
ENTER
Output 2 Offset
ENTER
ESC or ENTER
UP DOWN
Output 2 Low
Span
ENTER
UP DOWN
ESC or ENTER
UP DOWN
Design Range
Low
ENTER
ESC
ENTER
*Default values shown
DOWN
UP
Output 1 High
Span
ESC or ENTER
ENTER
Output 2 High
Span
ESC or ENTER
ENTER
DOWN
UP
Design Range
High
ENTER
ESC
DOWN
UP
Output 1 Offset
Temperature
Range Low
ENTER
ESC
DOWN
UP
ENTER
ESC
DOWN
UP
Exit this Menu
DOWN
UP
Output Calibration
DOWN
UP
?
?
Returns to
Operator Menu
Temperature
Range High
Selected Submenu
Submenu Selections
Submenu Selection Display
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