Ryobi EBJ720K User manual

3!6%4()3-!.5!,&/2&5452%2%&%2%.#%
9OURBISCUITJOINERHASBEENENGINEEREDANDMANUFACTUREDTO2YOBISHIGHSTANDARDFORDEPENDABILITYEASEOFOPERATION
ANDOPERATORSAFETY7HENPROPERLYCAREDFORITWILLGIVEYOUYEARSOFRUGGEDTROUBLEFREEPERFORMANCE
7!2.).'4OREDUCETHERISKOFINJURYTHEUSERMUSTREADANDUNDERSTANDTHEOPERATORgSMANUALBEFOREUSING
THISPRODUCT
4HANKYOUFORBUYINGA2YOBIPRODUCT
/0%2!4/23-!.5!,
")3#5)4*/).%2
$/5",%).35,!4%$
%"*+
'28%/(
,168/$7('
.

4ABLEOF#ONTENTS
'ENERAL3AFETY2ULES
3PECIFIC3AFETY2ULES
3YMBOLS
%LECTRICAL
&EATURES
!SSEMBLY
/PERATION
!DJUSTMENTS
-AINTENANCE
!CCESSORIES
4ROUBLESHOOTING
3ERVICE
4!",%/&#/.4%.43
).42/$5#4)/.
4HISTOOLHASMANYFEATURESFORMAKINGITSUSEMOREPLEASANTANDENJOYABLE3AFETYPERFORMANCEANDDEPENDABILITYHAVE
BEENGIVENTOPPRIORITYINTHEDESIGNOFTHISPRODUCTMAKINGITEASYTOMAINTAINANDOPERATE

'%.%2!,3!&%4925,%3
7!2.).'
2EADANDUNDERSTANDALLINSTRUCTIONS&AILURETOFOLLOW
ALLINSTRUCTIONSLISTEDBELOWMAYRESULTINELECTRICSHOCK
FIREANDORSERIOUSPERSONALINJURY
3!6%4(%3%).3425#4)/.3
7/2+!2%!
+EEP YOUR WORK AREA CLEAN AND WELL LIT #LUTTERED
BENCHESANDDARKAREASINVITEACCIDENTS
$ONOTOPERATEPOWERTOOLSINEXPLOSIVEATMOSPHERES
SUCHASINTHEPRESENCEOFFLAMMABLELIQUIDSGASES
ORDUST0OWERTOOLSCREATESPARKSWHICHMAYIGNITETHE
DUSTORFUMES
+EEPBYSTANDERSCHILDRENANDVISITORSAWAYWHILE
OPERATINGAPOWERTOOL$ISTRACTIONSCANCAUSEYOUTO
LOSECONTROL
%,%#42)#!,3!&%49
$OUBLEINSULATEDTOOLSAREEQUIPPEDWITHAPOLARIZED
PLUGONEBLADEISWIDERTHANTHEOTHER4HISPLUGWILL
FITINAPOLARIZEDOUTLETONLYONEWAY)FTHEPLUGDOES
NOT FIT FULLY IN THE OUTLET REVERSE THE PLUG )F IT STILL
DOESNOTFITCONTACTAQUALIFIEDELECTRICIANTOINSTALLA
POLARIZEDOUTLET$ONOTCHANGETHEPLUGINANYWAY
$OUBLEINSULATION ELIMINATESTHENEEDFORTHETHREE
WIREGROUNDEDPOWERCORDANDGROUNDEDPOWERSUPPLY
SYSTEM
!VOIDBODYCONTACTWITHGROUNDEDSURFACESSUCHAS
PIPESRADIATORSRANGESANDREFRIGERATORS4HEREISAN
INCREASEDRISKOFELECTRICSHOCKIFYOURBODYISGROUNDED
$ONTEXPOSEPOWERTOOLSTORAINORWETCONDITIONS
7ATERENTERINGAPOWERTOOLWILLINCREASETHERISKOFELECTRIC
SHOCK
$ONOTABUSETHECORD.EVERUSETHECORDTOCARRYTHE
TOOLSORPULLTHEPLUGFROMANOUTLET+EEPCORDAWAY
FROMHEATOILSHARPEDGESORMOVINGPARTS2EPLACE
DAMAGEDCORDSIMMEDIATELY$AMAGEDCORDSINCREASE
THERISKOFELECTRICSHOCK
7HENOPERATINGAPOWERTOOLOUTSIDEUSEANOUTDOOR
EXTENSION CORD MARKED h7!v OR h7v 4HESE CORDS
ARE RATED FOR OUTDOOR USE AND REDUCE THE RISK OF ELECTRIC
SHOCK
0%23/.!,3!&%49
3TAYALERTWATCHWHATYOUAREDOINGANDUSECOMMON
SENSEWHENOPERATINGAPOWERTOOL$ONOTUSETOOL
WHILETIREDORUNDERTHEINFLUENCEOFDRUGSALCOHOL
ORMEDICATION!MOMENTOFINATTENTIONWHILEOPERATING
POWERTOOLSMAYRESULTINSERIOUSPERSONALINJURY
$RESSPROPERLY$ONOTWEARLOOSECLOTHINGORJEWELleRY
#ONTAINLONGHAIR+EEPYOURHAIRCLOTHINGANDGLOVES
AWAYFROMMOVINGPARTSLoose clothes jewellery, or long
HAIRCANBECAUGHTINMOVINGPARTS
!VOID ACCIDENTAL STARTING "E SURE SWITCH IS OFF
BEFORE PLUGGING IN #ARRYING TOOLS WITH YOUR FINGER ON
THE SWITCH OR PLUGGING IN TOOLS THAT HAVE THE SWITCH ON
INVITESACCIDENTS
2EMOVEADJUSTINGKEYSORWRENCHESBEFORETURNING
THETOOLON!WRENCHORAKEYTHATISLEFTATTACHEDTOA
ROTATINGPARTOFTHETOOLMAYRESULTINPERSONALINJURY
$ONOTOVERREACH+EEPPROPERFOOTINGANDBALANCE
ATALLTIMES0ROPERFOOTINGANDBALANCEENABLESBETTER
CONTROLOFTHETOOLINUNEXPECTEDSITUATIONS
5SESAFETYEQUIPMENT!LWAYSWEAREYEPROTECTION
$USTMASKNONSKIDSAFETYSHOESHARDHATORHEARING
PROTECTIONMUSTBEUSEDFORAPPROPRIATECONDITIONS
$ONOTWEARLOOSECLOTHINGORJEWELRY#ONTAINLONG
HAIR,OOSECLOTHESJEWELRYORLONGHAIRCANBEDRAWN
INTOAIRVENTS
$ONOT USEONA LADDEROR UNSTABLE SUPPORT3TABLE
FOOTINGONASOLIDSURFACEENABLESBETTERCONTROLOFTHE
TOOLINUNEXPECTEDSITUATIONS
4//,53%!.$#!2%
5SE CLAMPS OR OTHER PRACTICAL WAY TO SECURE AND
SUPPORTTHEWORKPIECETOASTABLEPLATFORM(OLDING
THEWORKBYHANDORAGAINSTYOURBODYISUNSTABLEAND
MAYLEADTOLOSSOFCONTROL
$ONOTFORCETOOL5SETHECORRECTTOOLFORYOURAPPLI
CATION4HECORRECTTOOLWILLDOTHEJOBBETTERANDSAFER
ATTHERATEFORWHICHITISDESIGNED
$ONOTUSETOOLIFSWITCHDOESNOTTURN ITONOROFF
!NY TOOL THAT CANNOT BE CONTROLLED WITH THE SWITCH IS
DANGEROUSANDMUSTBEREPAIRED
$ISCONNECTTHEPLUGFROMPOWERSOURCEBEFOREMAKING
ANYADJUSTMENTSCHANGINGACCESSORIESORSTORINGTHE
TOOL3UCHPREVENTIVESAFETYMEASURESREDUCETHERISKOF
STARTINGTHETOOLACCIDENTALLY
3TOREIDLETOOLSOUTOFTHEREACHOFCHILDRENANDOTHER
UNTRAINEDPERSONS4OOLSAREDANGEROUSINTHEHANDSOF
UNTRAINEDUSERS
-AINTAIN TOOLS WITH CARE +EEP CUTTING TOOLS SHARP
ANDCLEAN0ROPERLYMAINTAINEDTOOLSWITHSHARPCUTTING
EDGESARELESSLIKELYTOBINDANDAREEASIERTOCONTROL
#HECKFORMISALIGNMENTORBINDINGOFMOVINGPARTS
BREAKAGEOFPARTSANDANYOTHERCONDITIONTHATMAY
AFFECTTHETOOLSOPERATION)FDAMAGEDHAVETHETOOL
SERVICEDBEFOREUSING-ANYACCIDENTSARECAUSEDBY
POORLYMAINTAINEDTOOLS
5SEONLYACCESSORIESTHATARERECOMMENDEDBYTHE
MANUFACTURERFORYOURMODEL!CCESSORIESTHATMAYBE
SUITABLEFORONETOOLMAYBECOMEHAZARDOUSWHENUSED
ONANOTHERTOOL
+EEPTHETOOLANDITSHANDLEDRYCLEANANDFREEFROM
OILANDGREASE!LWAYSUSEACLEANCLOTHWHENCLEAN
ING.EVERUSEBRAKEFLUIDSGASOLINEPETROLEUMBASED
PRODUCTS OR ANY STRONG SOLVENTS TO CLEAN YOUR TOOL
&OLLOWINGTHISRULEWILLREDUCETHERISKOFLOSSOFCONTROL
ANDDETERIORATIONOFTHEENCLOSUREPLASTIC

3%26)#%
4OOL SERVICE MUST BE PERFORMED ONLY BY QUALIFIED
REPAIRPERSONNEL3ERVICEORMAINTENANCEPERFORMEDBY
UNQUALIFIEDPERSONNELMAYRESULTINARISKOFINJURY
7HENSERVICINGATOOLUSEONLYIDENTICALREPLACEMENT
PARTS&OLLOWINSTRUCTIONSINTHE-AINTENANCESECTION
OFTHISMANUAL5SEOFUNAUTHORIZEDPARTSORFAILURETO
FOLLOW -AINTENANCE )NSTRUCTIONS MAY CREATE A RISK OF
SHOCKORINJURY
'%.%2!,3!&%4925,%3
30%#)&)#3!&%4925,%3
(OLD TOOL BY INSULATED GRIPPING SURFACES WHEN
PERFORMINGANOPERATIONWHERETHECUTTINGTOOLMAY
CONTACTHIDDENWIRINGORITSOWNCORD#ONTACTWITHA
hLIVEvWIREWILLMAKEEXPOSEDMETALPARTSOFTHECUTTING
TOOLhLIVEvANDSHOCKTHEOPERATOR
+NOWYOURPOWERTOOL2EADOPERATORSMANUALCARE
FULLY ,EARN ITS APPLICATIONS AND LIMITATIONS AS WELL
ASTHESPECIFICPOTENTIALHAZARDSRELATEDTOTHISTOOL
&OLLOWINGTHISRULEWILLREDUCETHERISKOFELECTRICSHOCK
FIREORSERIOUSINJURY
!LWAYS WEAR SAFETY GLASSES %VERYDAY EYEGLASSES
HAVE ONLY IMPACTRESISTANT LENSES THEY ARE ./4
SAFETYGLASSES&OLLOWINGTHISRULEWILLREDUCETHERISK
OFSERIOUSPERSONALINJURY
0ROTECTYOURLUNGS7EARAFACEORDUSTMASKIFTHE
OPERATIONIS DUSTY &OLLOWINGTHIS RULE WILL REDUCETHE
RISKOFSERIOUSPERSONALINJURY
0ROTECTYOURHEARING7EARHEARINGPROTECTIONDURING
EXTENDEDPERIODSOFOPERATION&OLLOWINGTHISRULEWILL
REDUCETHERISKOFSERIOUSPERSONALINJURY
)NSPECTTOOLCORDSPERIODICALLYANDIFDAMAGEDHAVE
REPAIREDATYOURNEAREST!UTHORIZED3ERVICE#ENTER
#ONSTANTLYSTAYAWAREOFCORDLOCATION&OLLOWINGTHIS
RULEWILLREDUCETHERISKOFELECTRICSHOCKORFIRE
#HECK DAMAGED PARTS "EFORE FURTHER USE OF THE
TOOL A GUARD OR OTHER PART THAT IS DAMAGED SHOULD
BECAREFULLYCHECKEDTODETERMINETHATITWILLOPERATE
PROPERLYANDPERFORMITSINTENDEDFUNCTION#HECKFOR
ALIGNMENTOFMOVINGPARTSBINDINGOFMOVINGPARTS
BREAKAGEOFPARTSMOUNTINGANDANYOTHERCONDITIONS
THATMAYAFFECTITSOPERATION!GUARDOROTHERPARTTHAT
ISDAMAGEDSHOULDBEPROPERLYREPAIREDORREPLACED
BYANAUTHORIZEDSERVICECENTER&OLLOWINGTHISRULEWILL
REDUCETHERISKOFSHOCKFIREORSERIOUSINJURY
)NSPECTFORANDREMOVEALLNAILSFROMLUMBERBEFORE
USINGTHISTOOL&OLLOWINGTHISRULEWILLREDUCETHERISKOF
SERIOUSPERSONALINJURY
3AVETHESEINSTRUCTIONS2EFERTOTHEMFREQUENTLYAND
USETHEMTOINSTRUCTOTHERSWHOMAYUSETHISTOOL)FYOU
LOAN SOMEONE THIS TOOL LOAN THEM THESE INSTRUCTIONS
ALSO
7!2.).'
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGANDOTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALS
KNOWNTOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVEHARM3OMEEXAMPLESOFTHESECHEMICALSARE
s LEADFROMLEADBASEDPAINTS
s CRYSTALLINESILICAFROMBRICKSANDCEMENTANDOTHERMASONRYPRODUCTSAND
s ARSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOUDOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETO
THESECHEMICALSWORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIPMENTSUCHASTHOSEDUSTMASKS
THATARESPECIALLYDESIGNEDTOFILTEROUTMICROSCOPICPARTICLES
7HENSERVICINGATOOLUSEONLYIDENTICALREPLACEMENT
PARTS&OLLOWINSTRUCTIONSINTHE-AINTENANCESECTION
OFTHISMANUAL5SEOFUNAUTHORIZEDPARTSORFAILURETO
FOLLOW -AINTENANCE )NSTRUCTIONS MAY CREATE A RISK OF
SHOCKORINJURY
&OR EQUIPMENT WITH TYPE 9 ATTACHMENT IF THE SUPPLY
CORDISDAMAYEDITSHALLBEREPLACEDBYTHEMANUFAC
TURERORITSSERRICEAGENTORSIMILARYQUALIFIEDPERSONIN
ORDERTOAVOIDAHAZARD

5
39-"/,3
3%26)#%
3ERVICINGREQUIRESEXTREMECAREANDKNOWLEDGEANDSHOULD
BE PERFORMED ONLY BY A QUALIFIED SERVICE TECHNICIAN &OR
SERVICEWESUGGESTYOURETURNTHEPRODUCTTOYOURNEAREST
!54(/2):%$3%26)#%#%.4%2FORREPAIR7HENSERVIC
INGUSEONLYIDENTICALREPLACEMENTPARTS
7!2.).'
3!6%4(%3%).3425#4)/.3
4HEFOLLOWINGSIGNALWORDSANDMEANINGSAREINTENDEDTOEXPLAINTHELEVELSOFRISKASSOCIATEDWITHTHISPRODUCT
39-"/, 3)'.!, -%!.).'
$!.'%2 )NDICATESANIMMINENTLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDEDWILL
RESULTINDEATHORSERIOUSINJURY
7!2.).')NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDEDCOULD
RESULTINDEATHORSERIOUSINJURY
#!54)/.)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY
RESULTINMINORORMODERATEINJURY
#!54)/.7ITHOUT 3AFETY !LERT 3YMBOL )NDICATES A SITUATION THAT MAY RESULT IN
PROPERTYDAMAGE
7!2.).'
4O AVOIDSERIOUSPERSONALINJURYDONOTATTEMPTTOUSE
THISPRODUCTUNTIL YOUREADTHOROUGHLYAND UNDERSTAND
COMPLETELYTHEOPERATORSMANUAL3AVETHISOPERATORS
MANUALANDREVIEWFREQUENTLYFORCONTINUINGSAFEOPERA
TIONANDINSTRUCTINGOTHERSWHOMAYUSETHISPRODUCT
4HEOPERATIONOFANYPOWERTOOLCANRESULTINFOREIGNOBJECTSBEINGTHROWNINTOYOUREYESWHICHCAN
RESULTINSEVEREEYEDAMAGE"EFOREBEGINNINGPOWERTOOLOPERATIONALWAYSWEARSAFETYGOGGLESOR
SAFETYGLASSESWITHSIDESHIELDSANDAFULLFACESHIELDWHENNEEDED7ERECOMMEND7IDE6ISION3AFETY
-ASKFORUSEOVEREYEGLASSESORSTANDARDSAFETYGLASSESWITHSIDESHIELDS!LWAYSUSEEYEPROTECTION
WHICHISMARKEDTOCOMPLYWITH!.3):

%84%.3)/.#/2$3
7HENUSINGAPOWERTOOLATACONSIDERABLEDISTANCEFROM
APOWERSOURCEBESURETOUSEANEXTENSIONCORDTHATHAS
THECAPACITYTOHANDLETHECURRENTTHETOOLWILLDRAW!NUN
DERSIZEDCORDWILLCAUSEADROPINLINEVOLTAGERESULTINGIN
OVERHEATINGANDLOSSOFPOWER5SETHECHARTTODETERMINE
THEMINIMUMWIRESIZEREQUIREDINANEXTENSIONCORD
7HENWORKINGOUTDOORSWITHATOOLUSEANEXTENSIONCORD
THATISDESIGNEDFOROUTSIDEUSE4HISTYPEOFCORDISDESIG
NATEDWITHh7!vONTHECORDSJACKET
"EFOREUSINGANYEXTENSIONCORDINSPECTITFORLOOSEOREX
POSEDWIRESANDCUTORWORNINSULATION
7!2.).'
+EEPTHEEXTENSIONCORDCLEAROFTHEWORKINGAREA0O
SITIONTHECORDSOTHATITWILLNOTGETCAUGHTONLUMBER
TOOLSOROTHEROBSTRUCTIONSWHILEYOUAREWORKINGWITHA
POWERTOOL&AILURETODOSOCANRESULTINSERIOUSPERSONAL
INJURY
7!2.).'
#HECKEXTENSIONCORDSBEFOREEACHUSE)FDAMAGEDRE
PLACEIMMEDIATELY.EVERUSETOOLWITHADAMAGEDCORD
SINCETOUCHINGTHEDAMAGEDAREACOULDCAUSEELECTRICAL
SHOCKRESULTINGINSERIOUSINJURY
%,%#42)#!,
$/5",%).35,!4)/.
$OUBLEINSULATION ISACONCEPT INSAFETYIN ELECTRICPOWER
TOOLS WHICH ELIMINATES THE NEED FOR THE USUAL THREE
WIRE GROUNDED POWER CORD !LL EXPOSED METAL PARTS ARE
ISOLATED FROM THE INTERNAL METAL MOTOR COMPONENTS WITH
PROTECTING INSULATION $OUBLE INSULATED TOOLS DO NOT NEED
TOBEGROUNDED
7!2.).'
4HEDOUBLEINSULATEDSYSTEMISINTENDEDTOPROTECTTHE
USERFROMSHOCKRESULTINGFROMABREAKINTHETOOLSIN
TERNALINSULATION/BSERVEALLNORMALSAFETYPRECAUTIONS
TOAVOIDELECTRICALSHOCK
./4%3ERVICING OFA TOOLWITH DOUBLEINSULATION REQUIRES
EXTREMECAREANDKNOWLEDGEOFTHESYSTEMANDSHOULDBE
PERFORMEDONLYBYAQUALIFIEDSERVICETECHNICIAN&ORSERVICE
WESUGGESTYOURETURNTHETOOLTOYOURNEARESTAUTHORIZED
SERVICECENTERFORREPAIR!LWAYSUSEORIGINALFACTORYREPLACE
MENTPARTSWHENSERVICING
%,%#42)#!,#/..%#4)/.
4HISTOOLHASAPRECISIONBUILTELECTRICMOTOR)TSHOULDBE
CONNECTEDTOAPOWERSUPPLYTHATISVOLTS(Z!#
ONLYNORMALHOUSEHOLDCURRENT$ONOTOPERATETHISTOOL
ONDIRECTCURRENT$#!SUBSTANTIALVOLTAGEDROPWILLCAUSE
ALOSSOFPOWERANDTHEMOTORWILLOVERHEAT)FYOURTOOLDOES
NOTOPERATEWHENPLUGGEDINTOANOUTLETDOUBLECHECKTHE
POWERSUPPLY

7
&%!452%3
&IG
02/$5#430%#)&)#!4)/.3
&ENCE!NGLE!DJUSTMENTS ª
$EPTHOF#UT MM
#ORD,ENGTH MM
"LADE MM
.O,OAD3PEED MIN
)NPUT 6(Z!#ONLY7
.ET7EIGHT KG
1216.,'
685)$&(
$'-867$%/(
)(1&(
&(17(5/,1(/,1(
2)&87,1',&$725
:,'7+2)&87
6&$/(
+(,*+7
6(77,1*
6&$/(
6:,7&+
75,**(5
'8$/*5,3
+$1'/(
'867
%$*
$1*/(
6(77,1*
6&$/(
'(37+
$'-8670(17
.12%
/2&.,1*
.12%
+(,*+7
$'-8670(17
.12%

8
&%!452%3
+./79/52")3#5)4*/).%2
3EE&IGURE
"EFOREATTEMPTINGTOUSETHISPRODUCTFAMILIARIZEYOURSELF
WITHALLOPERATINGFEATURESANDSAFETYRULES
37)4#(42)''%2
4HEBISCUITJOINERHASACONVENIENTLYLOCATED/./&&SWITCH
TRIGGERONTHEUNDERSIDEOFTHEDUALGRIPHANDLE
#!2")$%4)00%$",!$%
4HEBISCUITJOINERHASANTOOTHCARBIDETIPPEDBLADEFOR
CUTTINGBISCUITSLOTS
./.3+)$352&!#%
4HEFENCEONTHEBISCUITJOINERHASANONSKIDSURFACETOHELP
PREVENTMISALIGNMENTCAUSEDBYSKIDDINGDURINGUSE)TALSO
PREVENTSMARRINGOFTHEWORKPIECEWHENMAKINGCUTS
$%04(!$*534-%.4+./"
!SPRINGLOADEDDEPTHADJUSTMENTKNOBMAKESITPOSSIBLETO
MAKEPROPERSETTINGSFORTHREESTANDARDSIZEBISCUITS
(%)'(43%44).'3#!,%
!SCALEONEACHSIDEOFTHEFENCEINDICATESTHEHEIGHTOFTHE
FENCEFROMTHECENTEROFTHEBLADE
(%)'(4!$*534-%.4+./"
4HEHEIGHTADJUSTMENTKNOBMOVESTHEADJUSTABLEFENCEUP
ORDOWNTOADJUSTTHEHEIGHTOFTHEFENCEFROMTHECENTER
OFTHEBLADE
,/#+).'+./"
4HELOCKINGKNOBLOOSENSTHEADJUSTABLEFENCEANDALLOWS
MOVEMENTOFTHEHEIGHTADJUSTMENTKNOB
!.',%3%44).'3#!,%
4HE ADJUSTABLE FENCE ON THE BISCUIT JOINER CAN BE SET AT
ANGLESFROMªTOª
$5!,'2)0(!.$,%
4HEDUALGRIPHANDLEOFFERSACHOICEOFTWOGRIPPOSITIONS
FOROPERATORCOMFORT
$534#/,,%#4)/.
7OODPARTICLESAREDRAWNUPTHROUGHATUNNELINTHEBASE
ANDCOLLECTINTHEDUSTBAGDURINGCUTTINGOPERATIONS4HE
DUSTBAGCANBEREMOVEDANDAMMVACUUMCANBE
ATTACHEDTOTHEDUSTPORT
,).%/6).$)#!4/2
#ENTERLINEANDCUTINDICATORMARKSHELPTHEOPERATORMAKE
MOREACCURATECUTS
!$*534!",%&%.#%
4HE BISCUIT JOINER HAS AN ADJUSTABLE FENCE FOR SETTING THE
ANGLEFROMªTOªWITHPOSITIVESTOPSETTINGSININCRE
MENTSOFª4HEHEIGHTOFTHEFENCECANBESETBETWEEN
MM
4HEADJUSTABLEFENCESHOULDALWAYSBEUSEDTOGUIDEAND
BALANCETHEBISCUITJOINERPROVIDINGEASEOFOPERATIONAND
MAINTAININGCONTROL
")3#5)43
"ISCUITSSWELLRAPIDLYUPONCONTACTWITHWATERBASEDWOOD
WORKINGGLUES4HEYAREAVAILABLEINTHREESTANDARDSIZES
XMM
XMM
XMM
4HISBISCUITJOINERISPACKAGEDWITHBISCUITS

9
!33%-",9
&IG
5.0!#+).'
4HISPRODUCTREQUIRESASSEMBLY
#AREFULLYREMOVETHETOOLANDANYACCESSORIESFROMTHE
BOX-AKESURETHATALLITEMSLISTEDINTHEPACKINGLISTARE
INCLUDED
)NSPECTTHETOOLCAREFULLYTOMAKESURENOBREAKAGEOR
DAMAGEOCCURREDDURINGSHIPPING
$ONOTDISCARDTHEPACKINGMATERIALUNTILYOUHAVECARE
FULLYINSPECTEDANDSATISFACTORILYOPERATEDTHETOOL
)F ANY PARTS ARE DAMAGED OR MISSING PLEASE CALL
FORASSISTANCE
0!#+).',)34
"ISCUIT*OINER
"ISCUITS
#ARRYING#ASE
/PERATORS-ANUAL
v7RENCH
$UST"AG
7!2.).'
)FANYPARTSAREMISSINGDONOTOPERATETHISTOOLUNTILTHE
MISSINGPARTSAREREPLACED&AILURETODOSOCOULDRESULT
INPOSSIBLESERIOUSPERSONALINJURY
7!2.).'
$O NOT ATTEMPT TO MODIFY THIS TOOL OR CREATE ACCESSO
RIESNOTRECOMMENDEDFORUSEWITHTHISTOOL!NYSUCH
ALTERATIONORMODIFICATIONISMISUSEANDCOULDRESULTINA
HAZARDOUSCONDITIONLEADINGTOPOSSIBLESERIOUSPERSONAL
INJURY
7!2.).'
$O NOT CONNECT TO POWER SUPPLY UNTIL ASSEMBLY IS
COMPLETE &AILURE TO COMPLY COULD RESULT IN ACCIDENTAL
STARTINGANDPOSSIBLESERIOUSPERSONALINJURY
;605:,9;
+<:;)(.
).34!,,).'2%-/6).'4(%$534"!'
3EE&IGURE
4HEDUSTBAGLOCATEDONTHEREAROFTHEBISCUITJOINERPRO
VIDESADUSTCOLLECTIONSYSTEM7OODPARTICLESAREDRAWNUP
THROUGHTHEBASEANDCOLLECTINTHEDUSTBAGDURINGCUTTING
OPERATIONS&ORMOREEFFICIENTOPERATIONEMPTYTHEDUSTBAG
WHENHALFFULL
4O INSTALLSLIDETHEDUSTBAGADAPTORONTOTHEDUSTPORTON
THEBISCUITJOINER4OREMOVETHEDUSTBAGGRASPTHEADAPTOR
ANDPULLTHEDUSTBAGAWAYFROMTHEBISCUITJOINER
;69,46=,
+<:;)(.
(+(7;69
!44!#().'4(%")3#5)4*/).%24/!
6!#55-
3EE&IGURE
4HEDUSTBAGCANBEREMOVEDANDAMMVACUUMCANBE
ATTACHEDTOTHEDUSTPORT
5NPLUGTHEBISCUITJOINER
2EMOVETHEDUSTBAG
!TTACHAVACUUMHOSETOTHEDUSTPORT
#ONNECTTHEBISCUITJOINERANDTHEVACUUMTOAPOWER
SUPPLY
7!2.).'
7HENTHETOOLISNOTCONNECTEDTOVACUUMALWAYSRE
INSTALLTHEDUSTBAGBACKONTOTHETOOL&AILURETODOSO
COULD CAUSE DUST OR FOREIGN OBJECTS TO BE THROWN INTO
YOURFACEOREYESWHICHCOULDRESULTINPOSSIBLESERIOUS
INJURY
&IG

10
/0%2!4)/.
7!2.).'
$ONOTALLOWFAMILIARITYWITHTOOLSTOMAKEYOUCARELESS
2EMEMBERTHATACARELESSFRACTIONOFASECONDISSUF
FICIENTTOINFLICTSERIOUSINJURY
7!2.).'
!LWAYSWEARSAFETYGOGGLESORSAFETYGLASSESWITHSIDE
SHIELDS WHEN OPERATING POWER TOOLS &AILURE TO DO SO
COULDRESULTINOBJECTSBEINGTHROWNINTOYOUREYESRE
SULTINGINPOSSIBLESERIOUSINJURY
!00,)#!4)/.3
9OUMAYUSETHISTOOLFORTHEPURPOSESLISTEDBELOW
#UTTINGPRECISEMATINGOVALSLOTSINHARDWOODSOFTWOOD
PLYWOODANDPARTICLEBOARD
30,).%*/).%29
3PLINEJOINERYISONEOFTHESTRONGESTMETHODSOFJOINERYUSED
INWOODWORKING7HENGLUEISPROPERLYAPPLIEDTOASPLINE
ANDTOTHEJOINTAREAOFTHEWOODPIECESBEINGCONNECTED
ALARGESURFACEAREARECEIVESTHEADHESIONPROPERTIESOFTHE
GLUE4HISFORMSASTRONGJOINT
4RADITIONALSPLINEJOINERYREQUIRESCUTTINGSLOTSWITHAROUTER
ORTABLESAW3MALLTHINSTRIPSOFWOODMUSTTHENBECUTTO
FITINSIDETHESLOTSANDACTASSPLINES
.EWERMETHODSOFSPLINEJOINERYUSEAPLATEORBISCUITJOINER
TOCUT PRECISEMATING OVALSLOTSIN ADJOINING BOARDS4HIS
BISCUITJOINERISAFASTSIMPLEANDACCURATEPLUNGECUTTING
TOOLTHATCANBEUSEDTOCUTSLOTSINHARDWOODSOFTWOOD
PLYWOODPARTICLEBOARDANDOTHERPRESSEDWOODS
&OOTBALL SHAPED WAFERS CALLED BISCUITS ARE THEN PLACED
INSIDETHESLOTSWITHGLUEANDUSEDTOHELPLINEUPADJOINING
SURFACES7HENAWATERBASEDGLUEISUSEDTHEBISCUITSSWELL
INTHEJOINTMAKINGANEXTREMELYSTRONGANDFIRMBOND7HITE
GLUEYELLOWGLUECARPENTERSGLUEHIDEGLUEANDALIPHATIC
RESINGLUEAREEXAMPLESOFWATERBASEDGLUES4HISBONDING
TECHNIQUEHASTRADITIONALLYBEENLIMITEDTOMAKINGEDGETO
EDGEJOINTS(OWEVERWITHTHEUSEOFYOURNEWBISCUITJOINER
BISCUITSCANNOWBEEASILYUSEDTOCONNECTBUTTMITERAND
4JOINTS"ISCUITJOININGCANBEASSTRONGASMORTISEANDTENON
TONGUEANDGROOVESTANDARDSPLINEANDDOWELEDJOINTS)N
MOSTCASESTHEMATERIALAROUNDTHEBISCUITWILLBREAKBEFORE
THEBISCUITITSELFWILLBREAK!GREATERSURFACEAREAISEXPOSED
TOGLUEINABISCUITJOINTMAKINGTHESEAMSSTRONGER
!VARIETYOFSPLINEJOINTSCANBEMADEUSINGTHEBISCUITJOINER
4HENUMBERANDSIZEBISCUITSNEEDEDFOREACHJOINTDEPENDS
ONTHETHICKNESSOFTHEWOODANDTHELENGTHOFTHEJOINT)N
GENERALTHESMALLBISCUITSSHOULDBEUSEDFORMITERCUTS
INMMMATERIALS4HELARGERBISCUITSSHOULDBEUSEDFOR
EDGETOEDGEJOINERY
7HENJOININGMMTHICKMATERIALSSTACKTWOBISCUITSONE
ABOVETHEOTHER&OREXAMPLEUSETHISMETHODWHENJOINING
XMMDRESSEDLUMBER7HENJOININGEVENTHICKERMATERI
ALSUSEADDITIONALBISCUITSSTACKEDABOVEEACHOTHER
7HEN MAKING EDGETOEDGE JOINTS FOR TABLETOPS WORK
BENCHES CUTTING BOARDS ETC THE MORE BISCUITS YOU USE
THESTRONGERTHEJOINTWILLBE
452.).'/./&&4(%")3#5)4*/).%2
3EE&IGURE
4OTURNONTHEBISCUITJOINERDEPRESSTHESWITCHTRIGGER2E
LEASETHESWITCHTRIGGERTOTURNTHEBISCUITJOINEROFF
7HENOPERATINGTHEBISCUIT JOINER HOLDTHETOOLWITH BOTH
HANDS+EEPONEHANDONTHEREARHANDLEANDPLACEYOUR
OTHERHANDONTHEFENCETOHOLDTHETOOLSTEADYAGAINSTTHE
WORKPIECE
4HISTOOLHASADUALGRIPREARHANDLETHATALLOWSTHEOPERATOR
TOCHOOSEFROMTWODIFFERENTHANDPOSITIONSANDUSETHEONE
THATISMORECOMFORTABLE
&IG

11
()48,3*'98
8LIFMWGYMXNSMRIVGERFIEHNYWXIHXSXLVIIWXERHEVHGYXXMRK
HITXLWXSEGGSQQSHEXIXLVIIWXERHEVHWM^IFMWGYMXW
ERH%HNYWXQIRXWEVIQEHIF]IRKEKMRKWPSXWSR
XLIHITXLEHNYWXQIRXORSF[MXLXEFWSRXLIVIEVFEWIEW
WIQFP]*SVI\EQTPI[LIRYWMRKEWM^IFMWGYMXVSXEXI
XLIHITXLEHNYWXQIRXORSFXSXLIWPSXQEVOIH;LIRYWMRK
EWM^IFMWGYMXVSXEXIXLIHITXLEHNYWXQIRXORSFXSXLI
WPSXQEVOIHERH[LIRYWMRKEWM^IFMWGYMXVSXEXIXLI
HITXLEHNYWXQIRXORSFXSXLIWPSXQEVOIH
7)88-2+()48,3*'98
8JJ+NLZWJ
9RTPYKXLIFMWGYMXNSMRIV
7IPIGXXLIGSVVIGXHITXLSJGYXWIXXMRKJSVXLIFMWGYMXWM^I
]SYTPERXSYWI8SWIPIGXHITXLSJGYXTYPPXLIORYVPIH
EHNYWXQIRXORSFERHNEQRYXMRXLIHMVIGXMSRSJXLIEVVS[
MRJMKYVI
238)8LIORSFERHNEQRYXEVIWTVMRKPSEHIH4YPPMRK
XLIQMRXLIHMVIGXMSRSJXLIEVVS[TYXWTVIWWYVISRXLI
WTVMRKERHVIPIEWIWTVIWWYVIJVSQXLIHITXLEHNYWXQIRX
ORSF
6SXEXIXLIHITXLEHNYWXQIRXORSFYRXMPXLIHIWMVIHWPSX
WIXXMRKEPMKRW[MXLXLIXEFWSRXLIVIEVFEWIEWWIQFP]
1%/-2+*-2)%(.9781)287
8JJ+NLZWJ
1EOIEXIWXGYXMREWGVETTMIGISJ[SSH*MXXLIGSVVIGXWM^I
FMWGYMXMRXSXLIFMWGYMXWPSX8LIFMWGYMXWPSXWLSYPHFIHIIT
IRSYKLXSEPPS[WPMKLXP]QSVIXLERSRILEPJSJXLIFMWGYMX
MRXSXLIWPSX8LMWI\XVEVSSQEPPS[WJSVTVSTIVEPMKRQIRXSJ
XLI[SSHFIMRKNSMRIH
-J XLI FMWGYMX WPSX MW XSS HIIT SV XSS WLEPPS[ JMRI EHNYWX
QIRXWXSXLIHITXLWIXXMRKGERFIQEHIF]PSSWIRMRKXLI
ORYVPIHEHNYWXQIRXORSFERHQEOMRKJMRIEHNYWXQIRXW[MXL
XLINEQRYX
9RTPYKXLIFMWGYMXNSMRIV
0SSWIRXLIORYVPIHEHNYWXQIRXORSF8LMWORSFMWYWIH
EWEPSGORYXSRP]0SSWIRF]X[MWXMRKMXMRXLISTTSWMXI
HMVIGXMSRE[E]JVSQXLINEQRYX
6SXEXIXLINEQRYXXSXLIVMKLXJSVEQSVIWLEPPS[GYXSV
XSXLIPIJXJSVEHIITIVGYX
3RGIHIWMVIHHITXLSJGYXMWVIEGLIHLSPHXLINEQRYX
WSXLEXMX[MPPRSXQSZISYXSJEHNYWXQIRX2I\XXMKLXIR
XLIORYVPIHEHNYWXQIRXORSFEKEMRWXNEQRYX
6IGLIGOXLIHITXLWIXXMRKF]QEOMRKEXIWXGYXMREWGVET
TMIGISJ[SSH%PWSTIVMSHMGEPP]GLIGOXLIHITXLWIXXMRK
JSVEGGYVEG] 6SXEXMRK XLI NEQ RYXXS XLI VMKLX [MPP GYX
WLEPPS[FMWGYMXWPSXW6SXEXMRKXLINEQRYXXSXLIPIJX[MPP
GYXHIITIVFMWGYMXWPSXW
34)6%8-32
*MK
)*59-
&)/:892*39034'
9&'8
/&23:9 03:71*)
&)/:892*39
034'
*MK
03:71*)
&)/:892*39
034'

12
/0%2!4)/.
&%.#%(%)'(4
4HE ADJUSTABLE FENCE ON THE BISCUIT JOINER CAN BE MOVED
UPORDOWNTOADJUSTTHEPOSITIONOFTHEBLADEINRELATIONTO
THETOPOFTHEWORKPIECE!SCALEONEACHSIDEOFTHEFENCE
INDICATESTHEHEIGHTOFTHEFENCEFROMTHECENTEROFTHEBLADE
4HEFENCECANBEPOSITIONEDUPTOTWOINCHESFROMTHECENTER
OFTHEBLADE(OWEVERTHESCALEANDINDICATORPOINTCANONLY
BESETUPTOMMFROMTHECENTEROFTHEBLADE3CALEMARKS
AREININCREMENTSOFMM
3%44).'4(%&%.#%(%)'(4
3EE&IGURE
5NPLUGTHEBISCUITJOINER
,OOSENTHELOCKINGKNOBAPPROXIMATELYONETURN
-OVETHEFENCEUPORDOWNBYROTATINGTHEHEIGHTADJUST
MENT KNOB UNTIL THE INDICATOR POINT IS ALIGNED WITH THE
DESIREDDIMENSIONONTHESCALE
4IGHTENTHELOCKINGKNOBSECURELY
&%.#%!.',%
4HEADJUSTABLEFENCEONTHEBISCUITJOINERCANBESETATANGLES
RANGINGFROMª TO ªWITHACCURATE POSITIVE STOPS SET
INª INCREMENTS!SCALE IS LOCATED ONEACHSIDEOFTHE
ADJUSTABLEFENCEFORIDENTIFYINGTHESEPOSITIVESTOPANGLES
%ACHSTOPREACHEDWHENROTATINGTHEADJUSTABLEFENCEFROM
ONEANGLESETTINGTOANOTHEREQUALSAªPOSITIVESTOPANGLE
CHANGE
3%44).'4(%&%.#%!.',%
3EE&IGURE
5NPLUGTHEBISCUITJOINER
,OOSENTHELOCKINGKNOBAPPROXIMATELYONETURN
2OTATETHEFENCETOTHEDESIREDANGLE
4IGHTENTHELOCKINGKNOBSECURELY
&IG
&IG
;69(0:,
;636>,9
(+1<:;()3,
-,5*, (5.3,:,;;05.
:*(3,
72
/226(1
/,0./;:,;;05.
:*(3,
;6
;0./;,5
05+0*(;69
7605;
/,0./;
(+1<:;4,5;
256)
96;(;,(+1<:;()3,-,5*,
;6+,:09,+(5.3,:,;;05.
;6;0./;,5
;6366:,5
36*205.
256)

13
-!+).'%$'%4/%$'%*/).43
3EE&IGURES
%DGETOEDGEJOINERYISONEOFTHEMOSTBASICANDEASILY
CONSTRUCTEDJOINTS
5NPLUGTHEBISCUITJOINER
0REPARE THE WORKPIECES BY LAYING THEM SIDE BY SIDE
ONA WORKBENCH IN THE ORDER IN WHICH THEY WILL BE AS
SEMBLED
5SINGASQUAREDETERMINETHELOCATIONOFEACHBISCUIT
SPLINEJOINTANDMARKTHECENTEROFEACHJOINTBYDRAWING
ALINEACROSSEACHWORKPIECE
./4%-ARKTHEEDGESMMFROMTHEENDSOFTHEWORK
PIECES4HEJOINTWILLBESTRONGERIFYOUUSEMULTIPLEBIS
CUITSPLACEDCLOSETOGETHER
,OOSENTHELOCKINGKNOBAPPROXIMATELYONETURNANDSET
THEFENCEANGLEATª
3ETTHEFENCEHEIGHTATTHEDESIREDDIMENSIONONTHESCALE
BYROTATINGTHEHEIGHTADJUSTMENTKNOB
./4%4HESCALEINDICATESTHEHEIGHTOFTHEFENCEFROM
THECENTEROFTHEBLADE
4IGHTENTHELOCKINGKNOBSECURELY
3ELECTTHECORRECTDEPTHOFCUTSETTINGTOMATCHTHEBISCUIT
SIZEYOUAREPLANNINGTOUSE-AKEATESTCUTINASCRAP
PIECEOFWOODFROMTHESAMEWORKPIECEIFPOSSIBLE
#LAMPTHEWORKPIECE SECURELYSO THATITWILLNOTMOVE
DURINGTHECUT
0LUGTHEBISCUITJOINERINTOTHEPOWERSUPPLYANDPREPARE
TOMAKETHEFIRSTCUT'RASPANDHOLDTHEBISCUITJOINER
SECURELYWITHBOTHHANDS
0LACETHEFENCEAGAINSTTHEBOARDANDALIGNTHEINDICA
TORMARKSONTHEFENCEWITHTHECENTERLINEMARKSONTHE
BOARD
$EPRESSTHESWITCHTRIGGERTOTURNONTHEBISCUITJOINER
THENPUSHITFORWARDTOEXTENDTHEBLADEINTOTHEWOOD
7HENTHEBASEASSEMBLYBOTTOMSOUTAGAINSTTHEDEPTH
OFCUTADJUSTMENTKNOBSETTINGPULLBACKRELEASINGPRES
SUREONTHESPRING4HEBLADEWILLRETRACTFROMTHEBISCUIT
SLOT
2EPEATTHISPROCEDUREFORALLDESIREDBISCUITSLOTS
/NCEALLBISCUITSLOTSHAVEBEENCUTPLACEABISCUITIN
EACHJOINTANDDRYASSEMBLETHEWORKPIECE-AKESURE
EACHJOINTLINESUPANDFITS
&INALLYDISASSEMBLETHEWORKPIECESAND PLACEABEAD
OFGLUEINEACHSLOT!LSOSPREADABEADOFGLUEOVERTHE
ENTIRESURFACEOFTHEJOINT2EINSERTTHEBISCUITSANDAS
SEMBLETHEWORKPIECES
#LAMPWORKPIECESTOGETHERUNTILTHEGLUESETSUP
&IG
/0%2!4)/.
&IG
305,6-*<;
05+0*(;69
*,5;,9305,
4(92:
,+.,;6,+.,1605;:
*,5;,9305,
4(92:
)0:*<0;:
)0:*<0;
:36;:

14
34)6%8-32
&988.3-287
%FYXXNSMRXMWQEHIF]QEXMRKXLIIRHKVEMRSJSRIFSEVH
[MXLXLIIHKIKVEMRSJERSXLIV8LIFSRHMRKSJKPYISRXLMW
X]TISJWYVJEGIMWTSSV,S[IZIVF]YWMRKFMWGYMXW]SYGER
GVIEXIEWXVSRKNSMRXXLEXKMZIWEQSVXMWIERHXIRSRIJJIGX
1%/-2+&988.3-287
8JJ+NLZWJX
9RTPYKXLIFMWGYMXNSMRIV
4PEGI XLI X[S TMIGIW SJ [SSH XS FI NSMRIH SR E PIZIP
[SVOFIRGL%PMKRXLIQEKEMRWXIEGLSXLIVMRXLIEVVERKI
QIRXMR[LMGLXLI][MPPFIEWWIQFPIH
9WMRKEWUYEVIHIXIVQMRIXLIPSGEXMSRSJIEGLFMWGYMX
WTPMRINSMRXERHQEVOXLIGIRXIVSJIEGLNSMRXF]HVE[MRK
EPMRIEGVSWWXLIIHKIWSJXLIX[SFSEVHW
0SSWIR XLI PSGOMRK ORSF ERH WIX XLI JIRGI ERKPI EX
7IXXLIJIRGILIMKLXEXXLIHIWMVIHHMQIRWMSRSRXLIWGEPI
F]VSXEXMRKXLILIMKLXEHNYWXQIRXORSF
238)8LIWGEPIMRHMGEXIWXLILIMKLXSJXLIJIRGIJVSQ
XLIGIRXIVSJXLIFPEHI
8MKLXIRXLIPSGOMRKORSFWIGYVIP]
7IPIGXXLIGSVVIGXHITXLSJGYXWIXXMRKXSQEXGLXLIFMWGYMX
WM^I]SYEVITPERRMRKXSYWI1EOIEXIWXGYXMREWGVET
TMIGISJ[SSHJVSQXLIWEQI[SVOTMIGIMJTSWWMFPI
'PEQTXLI[SVOTMIGIWIGYVIP]WS XLEXMX[MPPRSX QSZI
HYVMRKXLIGYX
4PYKXLIFMWGYMXNSMRIVMRXSETS[IVWYTTP]ERHTVITEVI
XSQEOI]SYVJMVWXGYX+VEWTERHLSPHXLIFMWGYMXNSMRIV
WIGYVIP][MXLFSXLLERHW
4PEGIXLIJIRGIEKEMRWXXLIFSEVHERHEPMKRXLIMRHMGEXSV
QEVOWSRXLIJIRGI[MXLXLIGIRXIVPMRIQEVOWSRXLI
FSEVH
(ITVIWWXLIW[MXGLXVMKKIVXSXYVRSRXLIFMWGYMXNSMRIV
XLIRTYWLMXJSV[EVHXSI\XIRHXLIFPEHIMRXSXLI[SSH
;LIRXLIFEWIEWWIQFP]FSXXSQWSYXEKEMRWXXLIHITXL
SJGYXEHNYWXQIRXORSFWIXXMRKTYPPFEGOXSVIPIEWITVIW
WYVISRXLIWTVMRK8LIFPEHI[MPPVIXVEGXJVSQXLIFMWGYMX
WPSX
6ITIEXXLMWTVSGIHYVIJSVGYXXMRKXLIWPSXMRXLIQEXMRK
[SVOTMIGI
3RGIEPPFMWGYMXWPSXWLEZIFIIRGYXTPEGIEFMWGYMXMR
IEGLNSMRXERHHV]EWWIQFPIXLI[SVOTMIGIW1EOIWYVI
IEGLNSMRXPMRIWYTERHJMXW
*MREPP]HMWEWWIQFPIXLI[SVOTMIGIWERHTPEGIEFIEH
SJKPYIMRIEGLWPSX%PWSWTVIEHEFIEHSJKPYISZIVXLI
IRXMVIWYVJEGISJXLINSMRX6IMRWIVXXLIFMWGYMXWERHEW
WIQFPIXLI[SVOTMIGIWEWWLS[RMRJMKYVI
'PEQTXLI[SVOTMIGIWXSKIXLIVYRXMPXLIKPYIWIXWYT
*MK
3**7)8&988.3-287
8JJ+NLZWJ
8LIVEMPWSJEXEFPISV[SVOFIRGLEVISJXIRSJJWIXJVSQXLI
JVSRXSJXLIXEFPIPIKW;LIRSJJWIXWEVIVIUYMVIHMXMWRIGIW
WEV]XSGYXXLIWPSXWMRXLIVEMPWJMVWXXLIRVIEHNYWXXLIJIRGI
XSGYXXLIWPSXWMRXLIPIKW
/IITMRKXLMWSRII\GITXMSRMRQMRHXLITVSGIHYVIJSVGYX
XMRKSJJWIXFYXXNSMRXWMWMHIRXMGEPXSXLITVSGIHYVIJSVGYXXMRK
FYXXNSMRXW
For example, if a 6.35mm offset is desired, you would mark
XLIGIRXIVPMRIWJSVGYXXMRKEFYXXNSMRXEWQIRXMSRIHMRXLI
TVSGIHYVIWJSVGYXXMRKFYXXNSMRXWERHGYXXLIWPSXWMRXLI
ends of the rails. Next you would raise the fence 6.35mm
to the desired offset and cut the slots in the legs.
*MK
':99/4.398
2:19.51*
'.8(:.9889&(0*)
'.8(:.98
'.8(:.9
81498
(*39*71.3*
2&708
(*39*71.3*
2&708
'.8(:.9
8149
'.8(:.9
4++8*9':99/4.398

15
&IG
/0%2!4)/.
4*/).43
:LL-PN\YL
!4JOINTISUSEDWHENTHEENDOFABOARDISJOINEDTOTHEFACE
OFANOTHERBOARDASSHOWNINFIGURE!TTACHINGSHELVESTO
BOOKCASESANDINNERSUPPORTBRACESTOFRAMESARETYPICAL
APPLICATIONS!CTUALCUTTINGOFA4JOINTISASSIMPLEASANY
OTHERCUT(OWEVERITISCRITICALTHATYOUMARKTHECENTERLINES
MARKTHEINTERSECTIONPOINTSFOREACHSLOTANDCUTEACHSLOT
CORRECTLY
-!+).'4*/).43
3EE&IGURES
5NPLUGTHEBISCUITJOINER
0LACE THE TWO PIECES OF WOOD TO BE JOINED ON A LEVEL
WORKBENCH4HEINSIDEFACEOFTHEVERTICALBOARDSHOULD
BEFACINGUP
$ETERMINE THE LOCATION OF EACH BISCUIT JOINT AND MARK
THECENTERLINESONEACHBOARD4HECENTERLINESFORBOTH
BOARDSMUSTLINEUPWITHEACHOTHER-EASURECAREFULLY
THESEMEASUREMENTSMUSTBEACCURATEANDPRECISE
./4%-EASURETWICEANDCUTONCE)NADDITIONTOTHE
CENTERLINESLININGUPTHESPACINGOFTHEBISCUITSLOTSFROM
SIDETOSIDEMUSTALSOMATCH
0LUGTHEBISCUITJOINERINTOTHEPOWERSUPPLYANDCUTSLOTS
IN
ALLBOARDSTHATREQUIREENDSLOTS
&OLLOW THE PROCEDURES EXPLAINED IN h%DGE4O%DGE
*OINTSv
3ETTHEFENCEANGLEATª
3ET THE FENCE HEIGHT AT THE DESIRED DIMENSION ON THE
SCALE
3ELECTTHECORRECTDEPTHOFCUTSETTINGFORTHEBISCUITSIZE
YOUPLANTOUSE
#LAMPTHEWORKPIECESECURELYTHENCUTEACHSLOTATTHE
MARKEDCENTERLINEINTERSECTION
.EXTYOUMUSTADJUSTTHEFENCEONTHEBISCUITJOINERINORDER
TOCUTSLOTSINTOTHEFACEOFTHEVERTICALBOARD
;1605;
&IG
)0:*<0;:
)0:*<0;:36;:
*,5;,9305,
4(92:
;6*<;,5+::36;:05/690A65;(3)6(9+
&IG
/690A65;(3
)6(9+ )0:*<0;:36;:
*,5;,9305,
4(92:
)6(9+
*,5;,9305,:
=,9;0*(3)6(9+
/690A65;(3
)6(9+
*3(47

16
/0%2!4)/.
#544).'6%24)#!,"/!2$3
3EE&IGURES
5NPLUGTHEBISCUITJOINER
,OOSENTHELOCKINGKNOBANDSETTHEFENCEANGLEATª
3ETTHEFENCEHEIGHTATTHEDESIREDDIMENSIONONTHESCALE
BYROTATINGTHEHEIGHTADJUSTMENTKNOB
2ETIGHTENTHELOCKINGKNOB
3ELECTTHECORRECTDEPTHOFCUTSETTINGFORTHEBISCUITSIZE
YOUPLANTOUSE
#LAMPTHEWORKPIECESECURELY
#UTEACHSLOTATTHEMARKEDCENTERLINEINTERSECTION
0LACETHEBISCUITJOINERONAVERTICALBOARDANDALIGNTHE
INDICATORMARKSONTHEBASEASSEMBLYWITHTHECENTERLINE
ONTHEVERTICALBOARD
0LACEASTRAIGHTPIECEOFWOODONTHEVERTICALBOARDAND
SECURELYCLAMPITFLUSHAGAINSTTHEBASEASSEMBLY4HIS
PIECEOFWOODISUSEDFORAFENCEORGUIDE)TMUSTBE
SQUAREWITHTHESIDESOFTHEVERTICALBOARDANDPARALLEL
WITHTHECENTERLINE
!LIGNTHECENTERLINEONTHEBOTTOMOFTHEBASEASSEMBLY
WITHMARKEDINTERSECTIONFORBISCUITSLOT
0LUGTHEBISCUITJOINERINTOTHEPOWERSUPPLYANDPREPARE
TOCUTTHESLOT
$EPRESSTHESWITCHTRIGGERTOTURNONTHEBISCUITJOINER
THENPUSHITDOWNTOEXTENDTHEBLADEINTOTHEWOOD
7HENTHEBASEASSEMBLYBOTTOMSOUTAGAINSTTHEDEPTH
OFCUTADJUSTMENTKNOBSETTINGPULLBACKRELEASINGPRES
SUREONTHESPRING4HEBLADEWILLRETRACTFROMTHEBISCUIT
SLOT
2EPEAT THIS PROCEDURE FOR CUTTING ALL REQUIRED SLOTS IN
VERTICALBOARDS
/NCEALLSLOTSHAVEBEENCUTPLACEABISCUITINEACHJOINT
ANDDRYASSEMBLETHEWORKPIECES-AKESUREEACHJOINT
LINESUPANDFITS
&INALLYDISASSEMBLETHEWORKPIECES ANDPLACEABEAD
OFGLUEINEACHSLOT!LSOSPREADABEADOFGLUEOVERTHE
ENTIRESURFACEOFTHEJOINT2EINSERTTHEBISCUITSANDAS
SEMBLETHEWORKPIECES
#LAMPTHEWORKPIECESTOGETHERUNTILTHEGLUESETSUP
&IG
&IG
(+1<:;()3,
-,5*,
/,0./;
(+1<:;4,5;
256)
/690A65;(3
)6(9+
;6*<;:36;:05=,9;0*(3)6(9+
*3(47
=,9;0*(3
)6(9+
)6;;64:0+,6-
)(:,(::,4)3@
05+0*(;69
4(92
*,5;,9305,
4(9265
>69270,*,
36*205.
256)

17
1-8)6.3-287
8JJ+NLZWJX
8LIVIEVIX[SX]TIWSJQMXIVNSMRXWXLEXGERFIQEHIYWMRK
FMWGYMXWJPEXQMXIVWERHIHKIQMXIVW*PEXQMXIVWEVIYWIH
[LIRQEOMRKTMGXYVIJVEQIW)HKIQMXIVWEVIYWIH[LIR
QEOMRKFS\IWSVXLMRKW[LIVI]SYHSRX[ERXXSWLS[XLI
IRHKVEMRSJXLI[SSH
1%/-2+*0%81-8)6.3-287
8JJ+NLZWJ
9RTPYKXLIFMWGYMXNSMRIV
4PEGIXLITMIGIWSJ[SSHXSFINSMRIHSREPIZIP[SVO
FIRGL
9WMRKEGSQFMREXMSRWUYEVIHVE[EPMRIXLVSYKLXLIGIR
XIVSJIEGLNSMRXTIVTIRHMGYPEVXSXLIQMXIVIHIHKIW
7IXXLIJIRGIERKPIEXWIXXLIJIRGILIMKLXEXXLI
HIWMVIHHMQIRWMSRSRXLIWGEPIWIPIGXXLIGSVVIGXHITXL
SJGYXWIXXMRKJSVXLIFMWGYMXWM^I]SYTPERXSYWIERH
GPEQTXLI[SVOTMIGIWIGYVIP]
%PMKRXLIMRHMGEXSVQEVOSRXLIJIRGI[MXLXLIGIRXIVPMRI
SRXLI[SVOTMIGI
4PYKXLIFMWGYMXNSMRIVMRXSXLITS[IVWYTTP]ERHTVITEVI
XSGYXXLIWPSX
(ITVIWWXLIW[MXGLXVMKKIVXSXYVRSRXLIFMWGYMXNSMRIV
XLIRTYWLMXJSV[EVHXSI\XIRHXLIFPEHIMRXSXLI[SSH
;LIRXLIFEWIEWWIQFP]FSXXSQWSYXEKEMRWXXLIHITXL
SJGYXEHNYWXQIRXORSFWIXXMRKTYPPFEGOVIPIEWMRKTVIW
WYVISRXLIWTVMRK8LIFPEHI[MPPVIXVEGXJVSQXLIFMWGYMX
WPSX
6ITIEXXLMWTVSGIHYVIJSVGYXXMRKXLIQEXMRKWPSXERHEPP
VIUYMVIHQMXIVNSMRXWPSXW
3RGIEPPWPSXWLEZIFIIRGYXTPEGIEFMWGYMXMRIEGLNSMRX
ERHHV]EWWIQFPIXLI[SVOTMIGIW1EOIWYVIIEGLNSMRX
PMRIWYTERHJMXW
*MREPP]HMWEWWIQFPIXLI[SVOTMIGIWERH TPEGIEFIEH
SJKPYIMRIEGLWPSX%PWSWTVIEHEFIEHSJKPYISZIVXLI
IRXMVIWYVJEGISJXLINSMRX6IMRWIVXXLIFMWGYMXWERHEW
WIQFPIXLI[SVOTMIGIW
'PEQTXLI[SVOTMIGIWXSKIXLIVYRXMPXLIKPYIWIXWYT
*MK
34)6%8-32
*MK
'.8(:.9
(*39*71.3*
2&708
'.8(:.9
8149
(*39*71.3*
2&708
'.8(:.9
'.8(:.9
8149

18
-!+).'%$'%-)4%2*/).43
3EE&IGURES
5NPLUGTHEBISCUITJOINER
0LACETHEPIECESOFWOODTOBEJOINEDONALEVELWORK
BENCH
-ARKTHECENTERLINEOFTHEJOINTONEACHBOARD
7HEN MAKING EDGE MITER JOINTS WITH WORKPIECES THAT
HAVEDIFFERENTTHICKNESSESCLAMPTHEPIECESSECURELYTO
AWORKBENCHWITHTHELONGSIDESUP4HISWILLASSURETHAT
THEOUTSIDESURFACESWILLMATCH
,OOSEN THE LOCKING KNOB AND SET THE FENCE ANGLE AT
ª
3ETTHEFENCEHEIGHTATTHEDESIREDDIMENSIONONTHESCALE
BYROTATINGTHEHEIGHTADJUSTMENTKNOB
4IGHTENTHELOCKINGKNOBSECURELY
0LACETHEBISCUITJOINERONTHEWORKPIECEWITHTHEADJUST
ABLEFENCERESTINGONTHELONGSIDEOFWORKPIECE4HEBASE
ORVERTICALFENCESHOULDBEAGAINSTTHEMITEREDEDGEOF
THEWORKPIECE
2ECHECKTHEFENCEHEIGHTSETTINGTOMAKESUREITWILLNOT
CUTTHROUGHTHEWORKPIECE
!LIGNTHEINDICATORMARKONTHEFENCEWITHTHECENTERLINE
ONTHEWORKPIECE-AKESURETHEBASEORVERTICALFENCEIS
PRESSEDFLATAGAINSTTHEMITEREDEDGEOFTHEWORKPIECE
0LUGTHEBISCUITJOINERINTOTHEPOWERSUPPLYANDPREPARE
TOCUTTHESLOT
$EPRESSTHESWITCHTRIGGERTOTURNONTHEBISCUITJOINER
THENPUSHITFORWARDTOEXTENDTHEBLADEINTOTHEWOOD
7HENTHEBASEASSEMBLYBOTTOMSOUTAGAINSTTHEDEPTH
OFCUTADJUSTMENTKNOBSETTINGPULLBACKRELEASINGPRES
SUREONTHESPRING4HEBLADEWILLRETRACTFROMTHEBISCUIT
SLOT
2EPEATTHISPROCEDUREFORCUTTINGTHEMATINGSLOTANDALL
REQUIREDMITERJOINTSLOTS
/NCEALLSLOTSHAVEBEENCUTPLACEABISCUITINEACHJOINT
ANDDRYASSEMBLETHEWORKPIECES-AKESUREEACHJOINT
LINESUPANDFITS
&INALLYDISASSEMBLEWORKPIECESANDPLACEABEADOFGLUE
INEACHSLOT!LSOSPREADABEADOFGLUEOVERTHEENTIRE
SURFACEOFTHEJOINT2EINSERTTHEBISCUITSANDASSEMBLE
WORKPIECES
#LAMPWORKPIECESTOGETHERUNTILTHEGLUESETSUP
)FTHEWORKPIECESAREOFTHESAMETHICKNESSCLAMPTHEM
SECURELY TO A WORKBENCH WITH THE SHORT SIDES UP 3ET
THE FENCE ANGLE AT ª 0LACE THE BISCUIT JOINER ON THE
WORKPIECEWITHTHEADJUSTABLEFENCERESTINGONTHESHORT
SIDE OF THE WORKPIECE AND THE BASE OR VERTICAL FENCE
AGAINSTTHEMITEREDEDGEOFTHEWORKPIECE&OLLOWSTEPS
ABOVETOCUTREQUIREDSLOTS
/0%2!4)/.
&IG
&IG
*<;;05.,+.,40;,9:36;
-964365.:0+,6->69270,*,
*<;;05.,+.,40;,9:36;
-964:/69;:0+,6->69270,*,
./4%"EFORECUTTINGSLOTSMAKESURETHEBLADEWILLNOT
CUTTHROUGHTHEWORKPIECEANDTHATBOTHTHEVERTICALAND
HORIZONTAL FENCES ARE PRESSED FLAT AGAINST THE MITERED
EDGEANDFACEOFTHEWORKPIECE

19
-!).4%.!.#%
7!2.).'
7HEN SERVICING USE ONLY IDENTICAL 2YOBI REPLACEMENT
PARTS 5SE OF ANY OTHER PARTS MAY CREATE A HAZARD OR
CAUSEPRODUCTDAMAGE
7!2.).'
!LWAYSWEARSAFETYGOGGLESORSAFETYGLASSESWITHSIDE
SHIELDS DURING POWER TOOL OPERATION OR WHEN BLOWING
DUST)FOPERATIONISDUSTYALSOWEARADUSTMASK
'%.%2!,-!).4%.!.#%
!VOID USING SOLVENTS WHEN CLEANING PLASTIC PARTS -OST
PLASTICSARESUSCEPTIBLE TODAMAGE FROMVARIOUS TYPESOF
COMMERCIALSOLVENTSANDMAYBEDAMAGEDBYTHEIRUSE5SE
CLEANCLOTHSTOREMOVEDIRTDUSTOILGREASEETC
7!2.).'
$ONOTATANYTIMELETBRAKEFLUIDSGASOLINEPETROLEUM
BASEDPRODUCTSPENETRATINGOILSETCCOMEINCONTACT
WITH PLASTIC PARTS #HEMICALS CAN DAMAGE WEAKEN OR
DESTROY PLASTIC WHICH MAY RESULT IN SERIOUS PERSONAL
INJURY
%LECTRICTOOLSUSEDONFIBERGLASSMATERIALWALLBOARDSPACKLING
COMPOUNDSORPLASTERARESUBJECTTOACCELERATEDWEARAND
POSSIBLEPREMATUREFAILUREBECAUSETHEFIBERGLASSCHIPSAND
GRINDINGSAREHIGHLYABRASIVETOBEARINGSBRUSHESCOMMU
TATORSETC#ONSEQUENTLYWEDONOTRECOMMENDEDUSINGTHIS
TOOLFOREXTENDEDWORKONTHESETYPESOFMATERIALS(OWEVER
IFYOUDOWORKWITHANYOFTHESEMATERIALSITISEXTREMELY
IMPORTANTTOCLEANTHETOOLUSINGCOMPRESSEDAIR
,5"2)#!4)/.
!LLOFTHEBEARINGSINTHISTOOLARELUBRICATEDWITHASUFFICIENT
AMOUNTOFHIGHGRADELUBRICANTFORTHELIFEOFTHEUNITUNDER
NORMALOPERATINGCONDITIONS4HEREFORENOFURTHERLUBRICA
TIONISREQUIRED
2%0,!#).'4(%",!$%
3EE&IGURES
!FTER EXTENDED USE THE BLADE ON YOUR BISCUIT JOINER MAY
BECOMEDULLANDNEEDREPLACING)FYOUACCIDENTALLYHITANAIL
OROTHERBLUNTOBJECTITWILLBREAKTHECARBIDETIPSWHICHWILL
REQUIREREPLACINGTHEBLADE
5NPLUGTHEBISCUITJOINER
2EMOVETHEDUSTBAG
0LACETHEBISCUITJOINERUPSIDEDOWNONAWORKBENCH
7ITHASCREWDRIVERREMOVETHEFOURSCREWSANDWASHERS
THATCONNECTTHESHOETOTHEFRONTANDREARASSEMBLIES
2EMOVETHESHOE
6+2:1:,7+287'867%$*
&IG
6+2(
6&5(:6

20
-!).4%.!.#%
&IG
565*<;;05.
;66;/),/05+
*(9)0+,;077,+
*<;;05.;66;/
:*9,>+90=,9
)3(+,
/,?2,@
)3(+,
:*9,>
0LACEASCREWDRIVERINTHEHOLEPROVIDEDINTHEBEARING
PLATE
0LACEONEOFTHENONCUTTINGTEETHLOCATEDBEHINDEACH
CARBIDETIPPEDCUTTINGTOOTHAGAINSTTHESCREWDRIVEROR
PINANDLOCKTHEBLADETOPREVENTITFROMROTATING$/./4
LOCKTHEBLADEAGAINSTONEOFTHECUTTINGTEETH#ARBIDE
TIPSWILLBREAK
5SINGA3/16 in.HEXKEYREMOVETHEBLADESCREW
./4%4URNTHEBLADESCREWCOUNTERCLOCKWISETOREMOVE
THEBLADE
2EMOVETHEOUTERBLADEWASHERBLADEANDINNERBLADE
WASHER
#LEAN WOOD PARTICLES AND RESIN FROM THE BLADE WASH
ERSDUSTBAGAREABASEASSEMBLYANDALLSURROUNDING
PARTS
0LACETHEINNERBLADEWASHERONTHEGEARSPINDLE
0LACETHENEWBLADEONTOTHESHOULDEROFTHEBLADEWASHER
ANDSECUREWITHTHEOUTERBLADEWASHERANDTHEBLADE
SCREW
./4%4HEBLADESCREWFITSINTOTHECUPPEDSIDEOFTHE
OUTERBLADEWASHER
./4%4HEBLADETEETHPOINTTOWARDTHERIGHTOFTHETOOL
WHENHELDINNORMALOPERATINGPOSITION4HEDIRECTIONOF
ROTATIONISMARKEDONTHEJOINERBLADE!NARROWONTHE
BOTTOMOFTHEFRONTBASEASSEMBLYALSOINDICATESDIRECTION
OFROTATION
0LACEASCREWDRIVERORPININONEOFTHETWOHOLESPROVIDED
INTHEBEARINGPLATEANDLOCKTHEBLADETOPREVENTITFROM
ROTATING
4URNTHEBLADESCREWCLOCKWISEANDTIGHTENSECURELYWITH
THEHEXKEY
2EPLACETHESHOE
2EPLACETHE WASHERSAND SCREWSAND TIGHTENSECURELY
WITHASCREWDRIVER
2EPLACETHEDUSTBAG
)3(+,
:*9,>
)3(+,
055,9)3(+,
>(:/,9
6<;,9
)3(+,
>(:/,9
.,(9
:705+3,
&IG
Other Ryobi Biscuit Joiner manuals