Ryobi DP101 User manual

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Depth Stop Adjustments......... '..---.-.'..".---...12
Extension Cord Caution................. '.".........13
Self-Ejecting Chuck Key............. '......'...'..-..13
Troubleshooting Guide.. ."........15
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
Chuck
Taper
RPM
Swing
112in. (13 mm)
JT33/816
570-3050
10 in. at 1B0o (2S0 mm)
Spindle Travel
lnput
Motor
Height
Net Weight
21l2in. (60 mm)
120V AC, 60H2, 3 amps
114 HP lnduction
29 in. (718 mm)
64 lbs (29 kg)

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READ AND UNDERSTAND ALL
INSTRUCTIONS
1 . KNOW YOUR POWER TOOL. Safe operation of this
power tool requires that you read and understand
this operator's manual and all labels affixed to the
tool. Learn its applications and limitations as well
as the potential hazards.
A WARNING
When using electric tools, basic safety precautions
should always be followed to reduce the risk of fire,
electric shock, and personal injury. use common
sense. Some of these basic safety precautions
include the following:
SAFETY PRECAUTIONS
2. KEEP GUARDS lN PLACE and in good working
order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Get in the habit of checking to see that hex keys
and adjusting wrenches are removed from the tool
before turning it on.
4. KEEP THE WORK AREA CLEAN. Cluttered work
areas and work benches invite accidents.
5. DO NOTUSE lN DANGEROUS EM/IRONMENTS. Do
not use power tools neargasoline or otherflammable
liquids, in damp or wet locations, or expose them to
raiin. Keep the work area well lighted.
6. KEEP CHILDREN AWAY FROM POWER TOOLS.
All visitors should be kept at a safe distance from the
work area.
7. MAKE THE WORKSHOP CHILDPROOF wih padlocks
and master switches or by removing starter keys.
8. DO NOT FORCE THE TOOL. lt will do the job better
and safer at the rate for which it was designed'
9. USE.THE RIGHT TOOL. Do not force the tool or
attachment to do a job for which it was not designed.
10. USE PROPER EXTENSION CORD. Make sureyour
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. A wire gage
13.
'14.
15.
16.
17.
11.
12.
18.
19.
23.
24.
size (A.W.G.) of at least 16 is recommended for
an extension cord 100' or less in length. A cord
exceeding 100' is not recommended.
WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets, orother
jewelry that could get caught in moving parts' Non-
slip footwear is recommended. Wear protective
covering over long hair.
ALWAYS WEAR SAFEW GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact
resistant lenses; they are not safety glasses.
PROTECT YOUR LUNGS. Wear a face or dust
mask if the cutting operation is dusty.
PROTECT YOUR HEARING. Wear ear muffs or
plugs during periods of extended use.
SECURE THE WORK. Use clamps or a vise to hold
the work when practical. lt's safer than using your
hand and frees both hands to operate the tool.
DO NOT OVERREACH. Keep properfooting and
balance at alltimes.
MAINTAIN THE TOOLWITH CARE. Keep blades
sharp and clean for the best and safest
performance. Follow instructions for lubricating
and changing accessories.
DISCONNECT POWER TOOLS BEFORE
SERVICING or before changing accessories such
as blades, bits and cutters.
REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in the OFF
position before plugging in the tool.
USE ONLY THE MANUFACTURER'S
RECOMMENDED ACCESSORIES. Consult this
operator's manual for recommended accessories.
Using improperaccessories may cause riskof injury.
NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the blade is
unintentionally contacted.
PERIODICALLY CHECK FOR WORN OR
DAMAGED PARTS. Check for alignment of moving
parts, binding of moving parts, breakage of parts,
loose mounting brackets, and any other conditions
that may afiect operation. A guard or any other part
that is damaged should be properly repaired or
replaced. Before the tool is used again, make sure
that the repaired or replaced part is operating
properly and performing its intended function.
NEVER LEAVE TOOL RUNNING UNATTENDED.
Turn the power off. Do not leave tool until it comes
to a complete stoP.
DO NOT ABUSE CORD. Never yank the cord to
disconnect it fom the receptacle. Keep the cord from
heat, oil, and sharp edges. '
KEEP BITS CLEAN AND SHARP' Sharp bits
minimize stalling. Dirty and dull bits may cause
misalignment of the material and possible operator
injury.
20.
21.
22.
A WARNING
Do not connect your drill press to a power source
untilyou have assembled and adjusted the drill press
as described in this manual and have read and
understood all precautions and operating instructions
in the manual and printed on the tool.
25.

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aAlways wear eye protection.
Always disconnect the tool from the power source
when setting up, adjusting, or changing accessories.
Do not wear gloves necktie, or loose clothing. Always
clamp workpiece and brace against column to
prevent rotation.
Use recommended speed for drill accessory and
workpiece material.
Be sure drill bit or cutting tool is securely locked in
the chuck.
Be sure chuck key is removed from the chuck before
connecting to power source or turning power ON.
Adjust the table or depth stop to avoid drilling into
the table. Shut off the power, remove the drill bit,
and clean the table before leaving machine.
Do not connect tool to power source or operate until
it is completely assembled and installed according
to the instructions.
lf any part of your drill press malfunctions or has been
damaged or broken, do not operate until the part is
properly repaired or replaced.
Never place your fingers in a position where they
could contact the drill or other cutting tool if the
workpiece should unexpectedly shift .
Never use your hand to hold the object while drilling.
Always clamp the object tight on the work table or
use a drill vise to prevent accidental injury.
Never perform any operation by moving the head or
table with respect to one another. Do not turn the
motor switch ON or start any operation before
checking that the head and table lock handles are
clamped tight to column and head and table support
collars are correctly positioned.
Before engaging the power switch ON, make sure
the belt guard is down and the chuck is installed
properly.
Lock the motor switch OFF when leaving the drill
press. Do not perform layout, assembly, or set-up
work on the table while the cutting tool is rotating,
switched on or connected to a power source.
Firmly clamp or bolt your drill press to a work
bench or table.
SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. lf you loan
someone this tool, loan them these instructions also.
GROUNDING INSTRUCTIONS
ln the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped
with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and
ordinances.
Do not modify the plug provided. lf it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
lmproper connection of the equipment-grounding
conductor can result in electrical shock. The conductor
with the insulation having an outer surface that is green
with or without yellow stripes is the equipment-grounding
conductor. lf repair or replacement of the electric cord or
plug is necessary, do not connect the equipment-
grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if
the grounding instructions are not completely understood,
or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet
like the one shown in Figure 1. lt also has a grounding
pin like the one shown.
@
o
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GROUNDING
PIN COVER OF GROUNDED
Fig. 1 ourLET Box

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Know Your Drill Press
Motor: Equipped with industrial duty rated, 114 HP
induction motor for long-lasting, smooth performance.
5 Spindle Speeds: 5 spindle speeds allow you to drill a
wide variety of materialfrom wood to plastic to metal'
Drill Ghuck: Standard 3-jaw type, quality drill chuck and
self-ejecting chuck key included.
Self-Ejecti n g G h uck Key : Key automatical ly ejects from
the chuck to prevent accidentally starting drill press with
key still engaged in chuck.
Spindle: Spindle is supported by quality ball bearings
to ensure accuracy.
Depth Stop: Adjustable position locking depth stop for
accurate depth measurement and repetitive drilling.
Chuck Key Storage: On-board chuck key storage keeps
key within easy reach.
Worktable: Rotating, tilting, crank operated work table
for added versatility. Slotted worktable and base allows
easy application of clamping devices.
r
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Fig.2
1. Drill Press Head Assembly
2. Column
3. Table Assembly
4. Table Lock Handle
5. Base
6. Feed Handles
7. Chuck Key
8. Chuck Key Storage
9. BevelScale
10. Depth Stop
11. On/Off Switch
12. Chuck
13. Table Height Adjustment Handle Crank
14. Motor
15. Depth Scale
16. Gear Rack
17. Belt Tension Knobs
18. Pulley Housing

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1.
2.
TOOLS NEEDED FOR ASSEMBLY
#1 and #2 Philips Screwdriver
Adjustable Wrench
Hammer or rubber mallet
Place the base on a flat surface and assemble the
column to the base using the four M8 hex bolts.
-it t
Locate the worm gear and feed the Dishaft through
the hole in the the table assembly as shown in
Figure 4.
lnsert the D-shaft through the hole in the table crank.
Align flat side of shaft with the set screw on the table
crank handle. Tighten set screw using the 4 mm hex
wrench.
Feed the gear rack through the slot in the table
assembly so that the teeth are facing out and the
longer smooth end faces up. The worm gear should
engage the gear rack.
Using both hands, slide the entire assembly onto
the column until the bottom of the gear rack is
positioned against the base collar. See Figure 5.
4. Slide the column collar, bevel side down, over the
column until the beveled side engages the beveled
end of the gear rack. Tighten the set screw in the
collar using the4 mm hex wrench. See Figure 6. Do
not overtighten
NOTE: Table should be able to move side to side.
Do not overtighten set screw.
Fig.6
Locate the support lock handle. lnsert it into the
threaded hole at the rear of the table assembly and
tighten by hand. (* 6il' ''17);
Position head assemblyrupside down on a level, flat
surface. Position chuck on spindle. Chuck should
be fully opened to avoid damaging jaws. Using a
scrap block to protect the chuck, firmly tap the chuck
into place using a hammer.
Lift head assembly on column with the spindle
positioned over the table. Slide head assembly down
as far as it will go. Tighten the two head set screws
with the 4 mm hex wrench. See Figure B.
5.
6.
3.
7.
set screw
worm gear
\
i9m=
,/-
crank handle
Fig.4
1..= ') - base cottar
10

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BevelAdjustment
Your drill press is equipped with a tilting table that allows
you to drill angled holes. The table can be tilted left or
right, from 0-45 degrees.
To tilt the table, first loosen the table lock handle. Then
loosen the large hex bolt located underneath the table.
See Figure 71. Use the bevel scale to tilt table to the
desired angle, then tighten hex bolt. Retighten the table
lock handle.
Table Rotation
When drilling large objects it may be necessary to swing
the table out of the way. Simply loosen the table lock lever,
rotate table, and retighten table lock lever.
Note: When using the base as a work surface, the
workpiece must be clamped securely to the base.
DEPTH STOP ADJUSTMENT
Where a number of holes are to be drilled to exactly the
same depth, the depth stops used are as follows:
Loosen scale set handle located on the feed shaft
assembly, rotate spindle depth as desired and tighten scale
,t
/ Tohold a stationary depth, loosen scale set handle and
/ turn feed shaft to lowest point, then rotate spindle depth
/ to desired depth and retighten scale set handle. This
I will hold the spindle assembly stationary at desired
\ oeptr.
CHANGING SPEEDS
The spindle speed is determined by the location of the
belt on the pulleys in the pulley housing. The reference
chart located inside the pulley housing shows the
recommended speed and pulley conflguration for each
drilling operation. To change the pulley configuration,
refer to Figure 14 and proceed as follows:
Loosen the two belt tension knobs located on either side
of the head assembly. See Figure 2.
Push the motor assembly toward the front of the head
assembly to loosen the drive belt.
Open the pulley housing cover and reposition the belt
according to the speed chart. Close the housing cover.
Push motor firmly back to position assuring drive belt is
tight. While holding tension on motor, retighten the two
belt tension knobs securely. See Figure 2.
speed chart
-. ---.- _
4<-
-)^)
scale set
handle
,\-->
-\ ^(
bevel scale
Fig.12
\ set handle. See Figure 13.
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NOIIVUIIUOI N I lvull Nlle

A WARNING:
Do not attempt to operate this tool until you have
read thoroughly and understand completely all
instructions, safety rules, etc. contained in this
manual. Failure to comply can result in accidents
involving fire, electric shock, or serious personal
injury. Save this operator's manual and review it
frequently for continuing safe operation and
instructing others who may operate this tool.
chuck ti=
kev \ Q-=
\Z:
n\ -
;/,>eF
f/xY" /\-=
d (/ I
) t<ey rrote
/r,o.,,
A WARNING:
Before attempting to use your drill press familiarize
yourself with all operating features and safety
requirements.
OPERATING YOUR DRILL PRESS
1. Using a C-clarnp or similar clamping device, secure
the workpiece to the work table. To protect the top
surface of the workpiece, use a piece of scrap
between the clamp and the workpiece.
c-clamp
\
Fig. 16
Select the proper drill bit based on the size hole
desired. For large holes, drill a pilot hole first, using
a smaller diameter bit.
Loosen the chuck by inserting the chuck key into
the chuck and turning the chuck key
counterclockwise. See Figure 17.
4.
5.
Place drill bit between the jaws of the chuck and
tighten chuck by turning the key cleckwise.
Set quillto desired depth. See page 11.
6. Make sure the work table is free of all loose objects
and that the bit is not in contact with the workpiece.
7. Plug electrical cord into power supply and turn switch
ON. Make sure spindle rotates freely.
g. Slowly lower drill bit into workpiece. Do not force
the bit, let the drill press do the work.
g. Once the hole is completed, allow the spring-loaded
quill to return to its normal position. This will
DRILLING TIPS
lf the hole is large, it's a good idea to drill a smaller pilot
hole before drilling the final one. Your hole will be more
accurately positioned, rounder, and the bits will last
longer.
lf the hole is deeper than it is wide, use coolant and
back off occaisionally to clear the chips.
As you step up in drill size, you will need to reduce the
spindle speed.
lf drilling a through hole, ensure that the bit will not drill
into the table after moving through your work.
WARNING:
When servicing use only identical Ryobi
replacement parts. Use of any other parts may
create ahazard or cause product damage.
2.
3.
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RYOEII. OPERATOR'S MANUAL
10 in. DRILL PRESS
MODEL DP1O1
RYOBI TECHNOLOGIES, INC.
1428Pearman Dairy Road Anderson SC 29625
Post Office Box 1207 Anderson SC 29622-1207
Phone [phone]
www.ryobitools.com
I
I
Printed in U.S.A.
972000909
05/01
. SERVICE
Now that you have purchased your drill press, should a need ever exist for repairparts or servi@, simply contact
your nearest Ryobi Authorized Service Center. Be sure to provide all pertir,ent facts when you call or visit.
Please'refer to the Ryobi website or call 'l-800-525-2579 in the United State$or 1-800-265-6778 in Canada for
your nearest Authorized Service Center.
O MODEL NO.
The model number and serial number of your drill press will be found on the data plate. Please record the model
number and serial number in the spaces provided below.
. HOW TO ORDER REPAIR PARTS
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
O MODEL NUMBER DP101
. SERIAL NUMBER
t6
. .'. -)