Ryobi JS550 Quick setup guide

RYOBI
JIG SAW
MODEL NO. JS550
REPAIR SHEET

2
RYOBI JIG SAW – MODEL NUMBER JS550

3
RYOBI JIG SAW – MODEL NUMBER JS550
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock
or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized
Service Center. For the service center nearest you call 1-800-525-2579.
* Standard Hardware Item – May Be Purchased Locally
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
JIG SAW or when ordering repair parts.
PARTS LIST
Key Part
No. Number Description Qty.
Key Part
No. Number Description Qty.
1 300187005 SCROLLING ASSEMBLY ..........................................1
2 511772001 SCROLLING COVER.................................................1
3 511770001 SCROLLING..............................................................1
4 671142001 SAW BAR GUIDE BUSHING.....................................1
5 660206014 * SCREW (M3.5 x 14 mm) ...........................................1
6 511773001 SCROLLING RELEASE KNOB .................................1
7 301011001 SCROLLING RELEASE KNOB ASSEMBLY ..............1
8 671146001 * SPRING (13.5 mm X 1.25 mm X 18 mm) ..................1
9 550427001 WASHER ...................................................................1
10 300306015 HEAT SINK ASSEMBLY ............................................1
11 680974001 SLEEVE BEARING ....................................................1
12 640492001 HEAT SINK ................................................................1
13 671147001 GUARD WIRE............................................................1
14 630845001 SLIDE GUIDE PLATE.................................................1
15 631252001 SPRING PLATE .........................................................1
16 301007001 SAW BAR AND BLADE CLAMP ASSEMBLY............1
17 671152001 SAW BAR ..................................................................1
18 671153001 CROSS SLIDE COLLAR............................................1
19 690072002 SPRING PIN .............................................................2
20 631085001 SAW BAR SLIDE BRACKET......................................1
21 671038001 BEARING SLEEVE ....................................................1
22 550427001 WASHER ...................................................................1
23 680839002 NEEDLE ROLLER......................................................1
24 640789001 CLAMP HOUSING ....................................................1
25 511826001 BLADE CLAMP LEVER .............................................1
26 671319001 * E-RING (2.0 mm X 4 mm X 0.4 mm) .........................2
27 690387001 COIL SPRING............................................................1
28 690377003 RIGHT LINKAGE ARM ..............................................1
29 671318001 ROLLER ....................................................................1
30 690377004 LEFT LINKAGE ARM.................................................1
31 690387002 COIL SPRING............................................................1
32 660182006 * SCREW (#6 X 12 mm) ...............................................4
33 660165003 * SCREW (M4 X 18 mm) ..............................................1
34 660208005 * SCREW (M4 X 16 mm) ............................................12
35 640788001 RIGHT FRONT COVER .............................................1
36 TBA DATA LABEL .............................................................1
37 511768001 HOUSING COVER.....................................................1
38 940140031 LABEL SENSORMATIC TAG .....................................1
39 280010091 PCB ASSEMBLY .......................................................1
40 270017006 SWITCH ASSEMBLY.................................................1
41 760342001 SWITCH ....................................................................1
42 730377003 POWER CORD..........................................................1
43 590274004 STRAIN RELIEF.........................................................1
44 220016096 GEAR BOX ASSEMBLY ............................................1
45 680911001 NEEDLE BEARING....................................................2
46 610388001 OUTPUT GEAR .........................................................1
47 300019002 BUSHING ASSEMBLY W/BEARING .........................1
48 680901001 NEEDLE BEARING....................................................1

4
RYOBI JIG SAW – MODEL NUMBER JS550
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock
or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized
Service Center. For the service center nearest you call 1-800-525-2579.
* Standard Hardware Item – May Be Purchased Locally
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
JIG SAW or when ordering repair parts.
49 680900001 BUSHING ..................................................................1
50 671008001 BALANCE BLOCK.....................................................1
51 631081001 DRIVE PLATE ............................................................1
52 630844001 WASHER ...................................................................1
53 300926004 BEARING PLATE ASSEMBLY ...................................1
54 680070002 BALL BEARING (26 mm X 10 mm X 8 mm) ..............1
55 671007001 BEARING PLATE .......................................................1
56 230110006 MOTOR ASSEMBLY .................................................1
57 290094088 FIELD AND ARMATURE ASSEMBLY ........................1
58 740589001 ARMATURE ASSEMBLY ...........................................1
59 740588001 FIELD ASSEMBLY.....................................................1
60 290069044 CARBON BRUSH ASSEMBLY..................................2
61 680898001 BEARING...................................................................1
62 590501001 CORD CLAMP...........................................................1
63 671154001 ORBITAL ADJUSTABLE ROD ...................................1
64 640787001 LEFT FRONT COVER................................................1
65 511769001 HOUSING SUPPORT................................................1
66 TBA LOGO PLATE ...........................................................1
67 550424001 DETENT BUTTON .....................................................1
68 680909001 SPRING.....................................................................1
69 511774001 ORBITAL KNOB ........................................................1
70 300577015 BLADE GUIDE ASSEMBLY .......................................1
71 671382001 BLADE GUIDE ROLLER............................................1
72 680836002 NEEDLE ROLLER......................................................1
PARTS LIST
Key Part
No. Number Description Qty.
Key Part
No. Number Description Qty.
73 631084001 BLADE GUIDE HOLDER ...........................................1
74 671143001 * PIN (3.15 mm X 23 mm) ............................................1
75 631082001 LINK ROD..................................................................1
76 301008001 FIX WEDGE ASSEMBLY ...........................................1
77 671151001 FIX WEDGE ...............................................................1
78 620286001 SHAFT.......................................................................1
79 301010001 BASE TOOL-LESS LEVER ASSEMBLY ....................1
80 640785001 ROTARY WEDGE AND LEVER..................................1
81 511776001 BASE TOOL LEVER SLEEVE ....................................1
82 678050001 * WASHER (11.2 mm X 5.2 mm X 0.8).........................1
83 301124001 KNOB BOLT ASSEMBLY ..........................................1
84 640783001 BASE .........................................................................1
85 671150001 ADJUSTABLE PAD ....................................................1
86 631083001 * FIX NUT (M5).............................................................1
87 660176006 * SCREW (M4 X 8 mm) ................................................1
88 631109001 BASE COVER............................................................1
89 660213008 * SCREW (M4 X 10 mm) ..............................................6
90 300912051 CARRYING CASE .....................................................1
91 301009001 VACUUM ASSEMBLY ...............................................1
92 671208001 METAL CUTTING BLADE (18-24 TPI) .......................1
93 671207001 WOOD CUTTING BLADE (6-8 TPI) ...........................1
94 631097001 EDGE GUIDE.............................................................1
983000-475 OPERATOR'S MANUAL
983000-475R REPAIR SHEET
4-26-04