Ryobi BD4601 Quick setup guide

RYOBI
Belt and Disc Sander
Model No. BD4601
Repair Sheet

2
RYOBI BELT AND DISC SANDER – MODEL NUMBER BD4601
39
37
52
53
79
80
76
56
57 58 59
46
71
13
89
82
12
62
54
64
60 61
63
99 100 87
101 10099
99
100
99 100
86
32
102
65 66 67
16
84
75 47
36
41
55 69
95
92
34
58 59
68
23
38
85
81 83
33
31
49
49
28
29
30
19
20 21 22
90
1
3
5
218
98
14
96
88
91
72
73
40
27
26
12
97
94
24
25
7778
97
54
6
7
8
9
10
11
48
40
93
74
44
43
42
45
15
23
12
17
70
49
50 51
ON
35

3
RYOBI BELT AND DISC SANDER – MODEL NUMBER BD4601
The model number will be found on a label attached to the motor housing. Always mention the model number in all correspondence regarding your
Belt and Disc Sander or when ordering repair parts.
PARTS LIST
KEY PART
NO. NUMBER DESCRIPTION QTY.
KEY PART
NO. NUMBER DESCRIPTION QTY.
1 089027001049 Screw (M4 x 6 mm, Pan Hd.) ............................. 4
2 089027001050 Washer (D4)........................................................ 1
3 089027001705 Base Cover w/Label (Inc. Key No. 90) ............... 1
4 BD46022 Screw (M4.2 x 10 mm, Pan Hd.)........................ 2
5 BD46061 Lock Washer (D4, External Tooth)...................... 3
6 089027001014 Disc Cover ......................................................... 1
7 BD46102 *Sanding Disc (6 in., 80 Grit) ............................... 1
8 BD46080 Screw (M6 x 16 mm, Hex Soc. Hd.)................... 1
9 089027001015 Lock Washer (D6, External Tooth)...................... 1
10 BD46091 Disc .................................................................... 1
11 089027001016 Disc Case........................................................... 1
12 080900062494 Screw (M5 x 8 mm, Pan Hd.) ............................. 5
13 089027001027 Spring Washer (D5) ............................................ 3
14 089027001019 Screw (M4 x 10 mm, Pan Hd.) ........................... 1
15 089027001020 Lock Washer (D5, External Tooth)...................... 1
16 089027001021 Rivet ................................................................... 4
17 089027001022 Base ................................................................... 1
18 089027001052 Lock Washer (M4) .............................................. 1
19 089027001023 Switch Box Cover .............................................. 1
20 089027001024 Screw (M2.9 x 30 mm, Pan Hd.) ........................ 1
21 BD46016 Start Relay (WE101) ........................................... 1
22 089027001706 Switch Box (Inc. Key No. 94) ............................. 1
23 BD46081 Screw (M5 x 10 mm, Pan Hd.)........................... 4
24 BD46125 Switch w/Key (Inc. Key 25) ................................ 1
25 080900062522 Switch Key ......................................................... 1
26 089027001026 Washer (M5) ....................................................... 1
27 BD46039 Hex Nut (M5, Type I)........................................... 1
28 089027001028 Capacitor (100uf/125v) ...................................... 1
29 BD46012 Capacitor Support ............................................. 1
30 BD46077 Screw (M5 x 12 mm, Pan Hd.)........................... 1
31 089027001029 Bolt (M6 x 12 mm, Hex Hd.)............................... 3
32 BD46053 Set Screw (M8 x 12 mm, Hex Hd.)..................... 2
33 089027001030 Work Table Support ........................................... 1
34 BD46095 Miter Gauge Knob.............................................. 1
35 089027001031 Work Table ......................................................... 1
36 BD46046 Cotter Pin (2 x 10) .............................................. 1
37 BD46036 Belt Tension Spring ............................................ 1
38 BD46028 Bushing .............................................................. 2
39 BD46035 Belt Tension Support.......................................... 1
40 BD46060 Screw (M5 x 20 mm, Pan Hd.)........................... 4
41 BD46045 Connection Plate ............................................... 1
42 BD46042 Spacer................................................................ 1
43 BD46110 Spring................................................................. 1
44 BD46041 Belt Tension Lever.............................................. 1
45 089027001032 Washer (D5)........................................................ 1
46 089027001047 Screw (M4 x 10 mm) .......................................... 3
47 BD46108 Screw (M5 x 16 mm, Pan Hd.)........................... 1
48 BD46033 Belt Tracking Knob............................................. 1
49 BD46097 Washer (D6)........................................................ 5
50 BD46031 Rubber Washer .................................................. 1
51 BD46030 Compression Spring .......................................... 1
52 089027001035 Belt Support....................................................... 1
53 BD46054 Work Rest........................................................... 1
54 BD46048 Bearing Cap ....................................................... 1
55 BD46038 Frame Cover ...................................................... 1
56 089027001036 Screw (M5 x 10 mm, Pan Hd.) ........................... 1
57 089027001037 Belt Cover .......................................................... 1
58 BD46077 Screw (M5 x 16 mm,
Left Hand Threads, Pan Hd.)左 ............................. 2
59 BD46084 Lock Washer (Special) ....................................... 2

4
RYOBI BELT AND DISC SANDER – MODEL NUMBER BD4601
The model number will be found on a label attached to the motor housing. Always mention the model number in all correspondence regarding your
Belt and Disc Sander or when ordering repair parts.
PARTS LIST
KEY PART
NO. NUMBER DESCRIPTION QTY.
KEY PART
NO. NUMBER DESCRIPTION QTY.
WARNING: Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service
Center. For the service center nearest you call 1-800-525-2579.
* Standard Hardware Item – May Be Purchased Locally
60 BD46075 Drive Belt............................................................ 1
61 BD46015 Idler Pulley ......................................................... 1
62 089027001018 Screw (M5 x 25 mm, Pan Hd.) ........................... 3
63 089027001038 Bearing Base...................................................... 1
64 089027001039 Screw (M6 x 25 mm, Pan Hd.) ........................... 3
65 089027001040 Screw (M8 x 25 mm, Hex Soc. Hd.)................... 1
66 089027001041 Belt Guard.......................................................... 1
67 089027001042 Square Nut (M8)................................................. 1
68 BD46076 Drive Pulley ........................................................ 1
69 BD46043 Roll Pin (5 x 8) .................................................... 2
70 BD46044 Tension Plate...................................................... 1
71 089027001701 Motor Assembly................................................. 1
72 089027001708 Power Cord w/Label (Inc. Key No. 91)............... 1
73 089027001043 Dust Collection Port........................................... 1
74 BD46034 Roll Pin (5 x 10) .................................................. 1
75 089027001044 Belt Frame Support............................................ 1
76 BD46024 * Sanding Belt (4 in. x 36 in., 80 Grit) ................... 1
77 BD46107 Switch Holder .................................................... 1
78 089027001045 Screw (M2.9 x 8 mm, Pan Hd.) .......................... 2
79 BD46004 Washer (D8)........................................................ 2
80 089027001046 Screw (M8 x 16 mm, Hex Soc. Hd.)................... 2
81 089027001905 Miter Scale Label ............................................... 1
82 089027001048 Cord Clamp Plate............................................... 1
83 089027001906 Miter Gage Logo Label ...................................... 1
84 089027001901 Data Label.......................................................... 1
85 089027001703 Miter Gauge Assembly
(Inc. Key Nos. 81 and 83)................................... 1
86 BD46052 Drive Roller......................................................... 1
87 BD46026 Idler Roller.......................................................... 1
88 089027001908 Bevel Scale Label .............................................. 1
89 089027001034 Cord Clamp........................................................ 1
90 089027001909 Do Not Remove Cover Label ............................. 1
91 089027001904 Cordwrap Warning Label
(French and Spanish) ......................................... 1
92 089027001903 Disc Direction and Warning Label...................... 1
93 089027001902 Belt Direction Label............................................ 1
94 089027001907 Warning Label (English)...................................... 1
95 089027001910 Position Lock Label ........................................... 1
96 089027001012 Hex Key (M6)...................................................... 1
97 089027001033 Screw (M4 x 10 mm, Pan Hd.) ........................... 3
98 089027001051 Grounding Tag.................................................... 1
99 BD46027 Spring Washer (D12) .......................................... 4
100 BD46025 Ball Bearing (101Z)............................................. 4
101 BD46029 Idler Shaft........................................................... 1
102 089027001011 Drive Shaft ......................................................... 1
Not Shown:
988000299 Operator’s Manual ............................................. 1
2-10-12
(REV:01)

5
RYOBI BELT AND DISC SANDER – MODEL NUMBER BD4601
GREEN GROUND
POWER CORD
SWITCH
START RELAY
WHITE
WHITE
BLACK
BLACK
CAPACITOR
BLUE
WIRING DIAGRAM