Safe Fleet PRIME DESIGN VCC PC11 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
5
6
7
8
1
4
1
9
Stiff Channel 78” (2X)
10
Anti-Seize (1X)
Mounting Mid-Foot (2X)Mounting Foot (4X) Foam Pad (6X) Channel Bracket (4X) M8 x 20MM (6X) M6 X 25MM (10X)
" Lock Washer (6X) " Flat Washer (22X)
M8 Lock Nut (6X)Sealing Washer (10X)
VCC-PC11 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
1—FBM-0113 ........................................................ (Qty 1)
Channels with hardware
NOTE: This Manual contains Channels
and Hardware tting both two and three
Crossbar congurations.
If your model is a two Crossbar conguration,
disregard the extra Hardware contained in
the Channels and HKT-0166.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VCC-PC11 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
4—Handle Latch Assembly ................................... (Qty 2)
7—Quick Clamp Tube Splice Assembly ................ (Qty 2)
5.00“
9—HD Front Hook Assembly ................................. (Qty 2)
6—Clamp Down Tube ............................................ (Qty 2)
80.00”
8—Removeable Horn with Cap ............................. (Qty 2)
15.00”
5—Clamp Down Handle Assembly ....................... (Qty 2)
BLT-6846-M8 (1X)
11—Anti-Seize........................................................ (Qty 1)
10—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Clamp Down
Anti-Seize (1X)
Once rack installation is complete, place the Quick Start Guide into
the vehicle’s glove box for future ladder setup and adjustment.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4RIGHT SIDE ASSEMBLY SEQUENCE
3
3
4
2
5
1
6
7
M8 Lock Nut
Flat Washer
Rear
Front
T Bolt Stud
Rear
MPK-0093
Front
MPK-0092
MPK-0092
Foam Pad
Mounting Bracket
M6 x 25MM Bolt
Sealing Washer
Flat Washer
VCC-PC11 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
MOUNTING BRACKETS
1
CHANNELS
2.1 Apply Anti-Seize to all M8 T Bolt studs, then attach the
Channels to the Mounting Brackets using the indicated
hardware. Do not tighten until Step 2.2
Install the Channel Mounting Brackets into the vehicle’s
roof mounting holes and torque to 60 in-lb.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Fig. A
Flush
Rear
Front
Fig. A
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
Left
Right
Rear
Front
Channel Rear Channel Front
(B) 72.00”
(A) 4.25”
VCC-PC11 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
2.2
Position the Channel ends
until contacting the End
Caps as shown in Figure A.
Torque all Mounting Bracket
Nuts to 90 in-lb
2.4
Loosen nuts
Position the rear Mounting
Brackets as shown.
Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
2.3
2.6 Position Mounting Brackets to designated dimension shown
below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed
to Step 3.1.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
Rear
Front
Even Even
Even Even
Front
Rear
VCC-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE CLAMP DOWN TUBE
4
5.2
5.1
5.3
Do not tighten
until Step 5.5
Torque to 90 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.
CROSSBARS CROSSBAR ADJUSTMENT
3.1
Torque to
90 in-lbs
3.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
3
5
°
View from vehicle front
VCC-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
3.4 Set Clamp Down Horn
to angle shown.
5.5
Torque to 90 in-lbs
HANDLE LATCH
6.1
Do not tighten
until Step 6.3
6.3
Torque to 90 in-lbs
6.2 Position the Handle Latch until the
Handle Grip is rmly seated. FRONT LADDER HOOK
SEE QUICK START GUIDE FOR ADJUSTMENTS
7.2
Seat the Front Ladder Hook
into the lower Crossbar groove
as shown in this bottom view
7.1 Remove and retain the Front Ladder Hook
fastening hardware (not shown in this view)
for Steps 7.3 and 7.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
View from vehicle front
M8 Locknut
Flat Washer
M8 x 35MM
Carriage Bolt
VCC-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
7.6
Torque to 90 in-lbs
7.5 Adjust the Front Hook until it aligns with the Rear Hook. Perfect
alignment may not be possible in all instances, and depends
upon the location of the Crossbar Mounting Brackets. If such
interference should occur, align the Hook as close as possible.
NOTE: The orientation of
the bolt hole faces away
from the Crossbar
Place the Front Hook Clamp Bracket removed in Step 7.1
into the lower groove of the Crossbar, and slide it on top
of the Front Ladder Hook Clamp
7.3 7.4 Reassemble the Front Clamp Down Tube Holder
using the fastening hardware removed at Step
7.1. Do not tighten until Step 7.6

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
10
9
8
11
12
VCC-PC11 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
LEFT SIDE ASSEMBLY SEQUENCE
CLAMP DOWN HANDLE CLAMP DOWN TUBE
8
9.1
9.2
9.3
Torque to 90 in-lbs
Do not tighten
until Step 9.5

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
3
5
°
View from vehicle front
VCC-PC11 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
9.4
Set Clamp Down Horn
to angle shown.
9.5
Torque to 90 in-lbs
HANDLE LATCH
10.1
Do not tighten
until Step 10.3
10.3
Torque to 90 in-lbs
10.2 Position the Handle Latch until the
Handle Grip is rmly seated. FRONT LADDER HOOK
SEE QUICK START GUIDE FOR ADJUSTMENTS
11.2
Seat the Front Ladder Hook
into the lower Crossbar groove
as shown in this bottom view
11.1 Remove and retain the Front Ladder Hook
fastening hardware (not shown in this view)
for Steps 11.3 and 11.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
M8 Locknut
Flat Washer
M8 x 35MM
Carriage Bolt
View from vehicle front
VCC-PC11 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
NOTE: The orientation of
the bolt hole faces away
from the Crossbar
Place the Front Hook Clamp Bracket removed in Step 11.1
into the lower groove of the Crossbar, and slide it on top of
the Front Ladder Hook Clamp
11.3 11.4 Reassemble the Front Clamp Down Tube Holder
using the fastening hardware removed at Step
11.1. Do not tighten until Step 11.6
11.6
Torque to 90 in-lbs
11.5 Adjust the Front Hook until it aligns with the Rear Hook. Perfect
alignment may not be possible in all instances, and depends
upon the location of the Crossbar Mounting Brackets. If such
interference should occur, align the Hook as close as possible. 12 Place the Quick Start Guide into
the vehicle’s glove box for ladder
setup and adjustment.
QUICK START GUIDE

USAM-VCCPC11-US01 Rev-C 0918