Safe Fleet Prime Design AR1303-S User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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5
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6
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AR1303-S ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Side Rail Assembly .......................................... (Qty 1)
Right Hand, 123.00”
1—Side Rail Assembly .......................................... (Qty 1)
Left Hand, 123.00”
4—AluRack Standard Crossbar ........................... (Qty 5)
With hardware, 67.00”
3—AluRack Heavy Duty Crossbar ........................ (Qty 3)
With hardware, 67.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
AR1303-S ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
HKT-0083-Hardware Kit
Anti-Seize (1X)
M8 Cap Head Bolt (19X)
Roller Spring (2X)
M8 Lock Washer (19X)
Roller Tube Pin (2X)
M8 Strip Nut (19X)
Roller Holder (2X)
6—Mounting Bracket Assembly ........................... (Qty 4)
AluRack, 4.5” Guttered
5—Roller Tube Assembly ...................................... (Qty 1)
With caps, 63.75”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
AR1303-S ASSEMBLY INSTRUCTIONS–FLEX CHANNEL MOUNTING
0.5
MOUNTING BRACKETS
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.4 to assemble
the remaining Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until the rack is mounted onto the vehicle.
0.2
Assemble the Guttered Mounting Plate and secure
with washer and nut. Do not tighten until the rack is
mounted onto the vehicle.
0.1
Assemble the Crossbar Mounting Connectors and secure
with hardware. Do not tighten until the rack is mounted
on the vehicle.
0.3
0.4
Apply cap

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
AR1303-S ASSEMBLY INSTRUCTIONS–STRIP NUT ASSEMBLY
5
1/2
3/4 ARH
3/4 ARH
3/4 AR
3/4 AR
3/4 AR
3/4 ARH
3/4 AR
1/3
6
6
6
6
3/4 AR
ALURACK ASSEMBLY SEQUENCE
STRIP NUT ASSEMBLY
1Insert Strip Nuts (8x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
AR1303-S ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
LEFT SIDE RAIL
AND CROSSBARS
Crossbar Bolts attach into
Strip Nuts
2.1
Do not tighten
until Step 4.2
2.2
RIGHT SIDE RAIL
AND CROSSBARS
3.1
Do not tighten
until Step 4.2
3.2
Crossbar Bolts attach into
Strip Nuts

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
AR1303-S ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
Set at
install
Set at
install
17.00”
17.00”
123.00”
17.00” 17.00” 17.00” Flush to
Side Rail
ends
Rear Front
CROSSBAR ADJUSTMENT
4.2
4.1
Torque all
Crossbar Bolts
to 90 in-lbs
Adjust Crossbar
distances as
shown below

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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AR1303-S ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
5.1
5.3
5.2
Position Roller Assembly
ush to rear. Torque Allen
Head bolts to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
AR1303-S ASSEMBLY INSTRUCTIONS–MOUNTING
Even
Rear Left Rear Right
Even
MOUNTING
6.2
6.4
6.1
Step 6.1: Loosen nuts on
all Mounting Brackets
6.3
Position Rack until evenly spaced
between rear Channel Mountings
Channel Mountings
align to Crossbars
6.1
6.5
Torque to 90 in-lbs

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USAM-AR1303S-US01 Rev-B 0118