Safe Fleet PRIME DESIGN HBI-E-PM42 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
11
6
1
5
10
9
7
8
Mountings (8X)Top Connector (2X) Bottom Connector (2X)
M8 Bolt (4X)
End Caps (4X) Screws (8X) Brackets (4X)
66” Channels (4X)
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0014 ........................................................ (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
4—Drive Shaft ....................................................... (Qty 1)
Rear, Right Hand, 50.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Front Drive Shaft ............................................. (Qty 1)
B Version, 38.75”
8—Z Post ............................................................... (Qty 1)
Adjustable, 7.25”
9—L Post ................................................................ (Qty 1)
Gen2, Roller Cap , 9.25”
10—Ladder Stop Assembly .................................. (Qty 2)
1.75”
5—Connecting Bar ................................................ (Qty 1)
48.00”
11—HRR Removeable Handle Assembly ............ (Qty 1)
7—Drive Arm ......................................................... (Qty 1)
Incline Version with Bushing and Hardware
BLT-6895-M8 (1X)
HKT-8163-Rotation Hardware Kit
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (10X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0014
MOUNTING BRACKETS
Loosen nuts
Slide the upper and lower
Channel Connectors into
Channels and align holes
Slide all Mounting Bodies
onto Base Puller Assembly 2
Position Base Pullers and
Nut onto Roof Mounting Boss 1
3.2
3.1
Torque to
80 in-lbs
4.1
4.2
Slide Channels onto
Mounting Brackets
INSTALLER NOTE: Mounting Brackets
must be disassembled for installation
onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Left Rear
Flush to rear
Right Rear
42.00”
Flush to rear
28.125” 55.67”
42.00”
28.125”
55.67”
7.75”
Right Rear
99.00”
7.75”
Left Rear
99.00”
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
5
Torque screws to 90 in-lbs
6Set to distances then torque Mounting Bracket nuts to 80 in-lbs
7
Loosen Bolts
8Set to distances then torque Mounting Bracket nuts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
1
1
3/11
2
4
6
8
8.25”
8.25”
9.25”
8.25”
Rear
Front
Front
Rear
7
9
10
5
RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1
Torque to
90 in-lbs
1.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.3
Torque to
90 in-lbs
2.4
CYLINDER HARDWARE CONNECTING BAR
3.2
4.1
3.1
4.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
FRONT DRIVE SHAFT
7
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
8.2
Torque to 90 in-lbs
8.1
6.2
6.3
6.1
CONNECTING BAR FASTENERS
FRONT DRIVE ARM
5.1
5.2
Align holes

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
9.2
Torque to 90 in-lbs
9.1
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
11
DRIVE SHAFT SEALING
10.1
Apply Silicone Sealant
to Connecting Bar ends
10.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
12
12
HBI-E-PM42 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT SIDE BASE
LADDER STOPS
12.1
12.2