Safe Fleet Prime Design VBR PC11 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
2
2
3
9
4
6
7
8
1
5
10
M6 Bolt (10X)
Left Channel (1X)
Right Channel (1X)
Channel Connector (4X)
End Caps (4X)
Brackets (4X) Channel Connector Offset (6X)
VBR-PC11 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0060 ........................................................ (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
VBR-PC11 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
HKT-8162-Rotation Hardware Kit
ASZ-0101 (1X)
LUB-0101 (1X)
CLP-1100-F (1X)
CTP-1075-B (1X)
BLT-6850-M8 (4X) BLT-6822-H (2X)
LBL-0105 (8X)
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
8—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
9—L Post ................................................................ (Qty 2)
Gen2, Roller Cap , 9.25”
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand
6—Connecting Bar................................................. (Qty 1)
24.00”
10—Ladder Stop Assembly................................... (Qty 2)
1.75”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
4.85”
Channel Front
5.00”
Right Channel
4.85”
Channel Front
5.00”
Left Channel
Right Rear
72.00”
8.50”
Left Rear
72.00”
8.50”
VBR-PC11 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0060
CHANNELS TO ROOF
Slide the offset Connectors
into the Channels noting the
Channel’s hole patterns.
0.5 Loosen bolts
0.6 Set to distances then torque bracket nuts to 90 in-lbs
Install Channels onto roof.
0.3
Position Channels as
shown below.
0.1
0.2
0.4
Install fasteners into factory
roof rail mounting locations.
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
1
1
8
3/9
2
4
5
7
10
Rear
Front
6
7-21/32”
7-21/32” 7-21/32”
7-3/32”
Front
Rear
RIGHT ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to
90 in-lbs 1.2
VBR-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
VBR-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE SHAFT
2.1
2.2
2.3
2.4
Torque to
90 in-lbs
3.1
3.2
4.1
5.1
5.3
4.2
2.5
Torque to
80 in-lbs
5.2
5.4
Torque to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
VBR-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
6
7.1
7.1
7.2
Torque to 90 in-lbs
8.2
Torque to 70 in-lbs
8.1
8.1
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
9

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
VBR-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
10.1
10.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
11
11
VBR-PC11 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT SIDE BASE
CLAMP DOWN HANDLE
11.1
11.2
ADDITIONAL INFORMATION
For additional information regarding your VBR-PC11 Ladder Rack,
please visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
Torque to 90 in-lbs
Loosen nuts

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USAM-VBRPC11-US01 Rev-A 0415