Safe Fleet PRIME DESIGN HBR-E-FT43B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
6
7
1
5
8
3
" Lock Washer (4X)
23” Channels (2X)
74” Channels, Pre-assembled (2X)
Channel Bracket (4X) M8 x 20MM (4X) M8 X 25MM (10X)
" Flat Washer (14X)
Mounting Bracket (10X)
Foam Pad (10X)
M8 Lock Nut (10X)Anti-Seize (1X)
10
9
9
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0094 ........................................................ (Qty 1)
Channels w/Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft ............................................. (Qty 1)
B Version, 35.75”
8—Ladder Stop Assembly .................................... (Qty 2)
1.75”
4—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, A Version, 50.00”
5—HHR Handle Assembly .................................... (Qty 1)
35.00”
6—Connecting Bar ................................................ (Qty 1)
4.00’
M8 x 25MM (1X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
" Flat Washer (10X)
11—HKT-8163 (Not called out in Overview)........ (Qty 1)
10—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Rotation
9—L & Z Post Kit.................................................... (Qty 1)
Adj. Z Post, 7.25”, L Post, w/HKT-0160
¼ Flat Washer (1X)¼ Lock Washer (1X)M6 x 20MM (1X) L Post Bracket Clamp (1X) Z Post (1X) L Post (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
3
1
2
5/12
4
11
8
6
7
910
Foam Pad
Mounting Bracket
M8 x 25MM Screw
Rear
Front
Rear
Front
Rear Channel
M8 Lock Nut
Flat Washer
M8 Lock Nut
Flat Washer
T Bolt Stud
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT SIDE ASSEMBLY SEQUENCE
MOUNTING BRACKETS
1
CHANNELS
2.1
Apply Anti-Seize to all M8 x 25MM Flat Head Screws and
install the Channel Mounting Brackets with Foam Pads
onto the vehicle’s roof mounting holes. Do not tighten
screws until Step 2.3
Apply Anti-Seize to all M8 T Bolt studs, then attach to
Mounts using the indicated hardware. Do not tighten
until Step 2.2
Prior to assembling the Channels and
hardware, the OEM roof holes must be
chased using an M8 x 1.25 Chasing or
Thread Cleaning tap and uid. Doing so
will ensure accurate torque is achieved.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Left
Right
Rear
Front
Channel Rear Channel Front
(A) 96.00”
Flush
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
Rear
Front
Left
Right
Fig. A Fig. B
Flush
Push to stop
Fig. B
Fig. A
Apply silicone sealant
(not provided) to screws
Mid Crossbar
Strip Nut
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
2.6 Position Mounting Brackets to designated dimension shown
below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed
to Step 3.1.
2.5
Loosen nuts
Position the rear and center
Mounting Brackets as shown.
Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
2.4
2.2
2.3 Torque all M8 x 25MM Flat Head Screws to
150 in-lbs. Apply Silicone Sealant to screw
heads to seal against water intrusion.
The Front Channels include two aluminum Strip Nuts
per Channel for use in a three Crossbar conguration.
For two Crossbar congurations, disregard the rear
Strip Nut in each Front Channel.
Position the Rear
Channel to full stop
as shown in Figure A.
Torque nut to 90 in-lb.
Position the Front
Channel until ush to
End Caps as shown in
Figure B.
Torque all remaining
nuts to 90 in-lb.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Rear
Front
8.00” 8.00”
8.00”
Front
Rear8.00”
REAR DRIVE SHAFT
4.1
4.2
4.3
Torque to
90 in-lbs
CROSSBARS
3.2
CROSSBAR ADJUSTMENT
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.
3.1
4.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Fig. B
FRONT DRIVE SHAFT CONNECTING BAR FASTENERS
8
7.2
7.3
7.1
CYLINDER HARDWARE
5.1
5.2
CONNECTING BAR
6.1
6.2
7.4
Torque to
90 in-lbs
NOTE: Loosen the Cylinder Flow Control Screw (Fig. B)
as needed to allow movement for this step sequence.
When nished with Cylinder Hardware, tighten the
Flow Control Screw all the way closed then turn back
open 1½ turn.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
9.6
Assemble the L Post
hardware. Do not
tighten until Step 9.8
Note: The orientation of
the bolt hole faces away
from the Crossbar
Slide L Post Bracket Clamp into
bottom groove, then slide into
L Post Connector as shown
9.4
Bracket Clamp sits
in L Post Connector
Clamp as shown
9.5
Beginning with the Front
Crossbar, loosen the bolt
at the bottom of the Auto
Clamp, then slide the Auto Clamp toward
the inside end of the Rotation Upper.
Reposition the Auto Clamp leaving a
minimum of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring
is seated into the spring catch
9.3
L Post seats into the
Crossbar’s inside bottom
groove as seen from the
rear of the Front Crossbar
9.2 Place an L Post into the bottom
groove of the Front Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The front Auto Clamp come preset from the factory
for packaging purposes only. To assemble the L Post to the
Crossbar, the Auto Clamps must be repositioned.
9.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Torque to
80 in-lbs 9.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
9.7
The Z Post fully seats
into the top slot of the
Mounting Clamps
10.2 Slide the Z Post into the
Mounting Clamp Assembly
10.1 Assemble the Z Post Mounting Clamp Assembly onto the
Rotation Upper. Do not tighten until Step 10.4
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Refer to the Quick
Start Guide for Z
Post positioning.
10.3
10.4
Torque to
90 in-lbs
The Mounting Clamps
seat fully into the top
groove of the Upper

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
DRIVE SHAFT SEALING
11.2
Apply Silicone Sealant
to Connecting Bar ends
11.1
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
12

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
13
Small Cap
Large Cap
14*
15
HBR-E-FT43B ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT SIDE ASSEMBLY SEQUENCE
CROSSBAR CAPSLADDER STOPS
13.1
13.2
14.1
14.2
Loosen the nut to allow
the End Stop to slide into
the Crossbar groove
Position the Ladder Stop to
the desired location, then
torque the nut to 90 in-lbs.
NOTE: Some Front Crossbars may
have additional drilled holes. Press
Crossbar Caps into Crossbar holes if
present and unused.
* NOTE: Crossbars may not have Caps installed
from the factory. If factory-installed, proceed to
Step 13 and ignore Step 14. If not installed, Caps
will be included in the Hardware Kit. Press them
into the Crossbars as shown in Step 14.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
USAM-HBREFT43B-US01 Rev-C 0419
HBR-E-FT43B ASSEMBLY INSTRUCTIONS
15 Place the Quick Start Guide into
the vehicle’s glove box for ladder
setup and adjustment.
QUICK START GUIDE