Safe Fleet PRIME DESIGN AR1425 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
10
3
1
5
8
9
6
2
4
7
9
9
9
9
9
9
8
8
AR1425 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0015-A ................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Side Rail Assembly........................................... (Qty 1)
Rear, Right Hand, 84.00”
3—Side Rail Assembly........................................... (Qty 1)
Front, Right Hand, 68.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”
M8 Bolt (4X)Brackets (6X)End Caps (4X) Screws (8X)
Channels (4X)
Top Connector (2X) Bottom Connector (2X) Mountings (10X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
AR1425 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—AluRack Standard Crossbar ............................ (Qty 7)
With hardware, 67.00”
10—Roller Assembly.............................................. (Qty 1)
With caps, 63.75”
8—AluRack Construction ...................................... (Qty 3)
Crossbar With hardware, 67.00”
5—ASide Rail Assembly......................................... (Qty 1)
Rear, Left Hand, 84.00”
6—Side Rail Assembly........................................... (Qty 1)
Front, Left Hand, 68.00”
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
Anti-Seize (1X)
M8 Cap Head Bolt (22X)
Roller Spring (2X)
M8 Lock Washer (22X)
Roller Tube Pin (2X)
M8 Strip Nut (22X)
Roller Holder (2X)
HKT-0085-Hardware Kit

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
AR1425 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0015-A
MOUNTING BRACKETS
Loosen nuts
Slide the upper and lower
Channel Connectors into
Channels and align holes
Slide all Mounting Bodies
onto Base Puller Assembly 0.2
Position Base Pullers and
Nut onto Roof Mounting Boss 0.1
0.4
0.3
Torque to
80 in-lbs
0.5
0.6
Slide Channels onto
Mounting Brackets

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Channel Rear Channel Front
Flush to end
55.67”28.11” 28.11”28.19”
7.00”
Channel Rear Channel Front
48” 48”
AR1425 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
0.7
Torque screws to 90 in-lbs
0.8 Set to distances then torque Mounting Bracket nuts to 80 in-lbs
0.9
Loosen Bolts
0.10
M8 x 40MM Bolt
Finger-tighten to retain positions. Do not torque until Step 7.5

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
6
1/2/4
4/5 (AR-8)
4/5 (AR-8)
4/5 (AR-8)
4/5 (AR-8)
4/5 (ARH-8)
1/3/4
4/5 (AR-8)
4/5 (ARH-8)
4/5 (ARH-8)
4/5 (AR-8)
4/5 (AR-8)
ALURACK ASSEMBLY SEQUENCE
AR1425 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
STRIP NUT ASSEMBLY
1Insert Strip Nuts (10x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
AR1425 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown
LEFT SIDE RAIL AND CROSSBARS
Do not tighten
until Step 5.2
3.2
Crossbar Bolts attach into
Strip Nuts
3.1 Attach Crossbars to Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
150.50”
16.00” 16.00”16.00”
FrontRear
5.38” 16.00”16.00” 16.00”16.00”16.25” Front Crossbar
flush to Side
Rail ends
AR1425 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
CROSSBAR ADJUSTMENT
5.1
5.2
Torque Bolts to 90 in-lbs
Adjust Crossbar
distances as
shown below
RIGHT SIDE RAIL AND CROSSBARS
Do not tighten
until Step 5.2 4.2
Crossbar Bolts attach into
Strip Nuts
4.1 Attach Crossbars to Side
Rails as shown.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
AR1425 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
Even
Rear Left Rear Right
Even
AR1425 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
MOUNTING RACK TO CHANNELS
7.2
7.4
7.5
Torque to 90 in-lbs
7.1
Loosen bolts
7.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars