Safe Fleet Prime Design VRR PC11 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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Stiff Channel 78” (2X)
11
Anti-Seize (1X)
Mounting Mid-Foot (2X)Mounting Foot (4X) Foam Pad (6X) Channel Bracket (4X) M8 x 20MM (6X) M6 X 25MM (10X)
" Lock Washer (6X) " Flat Washer (22X)
M8 Lock Nut (6X)Sealing Washer (10X)
VRR-PC11 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0113 ........................................................ (Qty 1)
Channels with Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
NOTE: This Manual contains Channels
and Hardware tting both two and three
Crossbar congurations.
If your model is a two Crossbar conguration,
disregard the extra Hardware contained in
the Channels and HKT-0166.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRR-PC11 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 2)
B Version, 35.75”
9—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand
6—Connecting Bar................................................. (Qty 2)
24.00”
10—Handle Latch Assembly ................................. (Qty 1)
Left Hand
12—HKT-8163-Rotation Hardware Kit ................. (Qty 2)
(Not called out in Overview)
11—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Rotation
Once rack installation is complete, place the Quick Start Guide into
the vehicle’s glove box for future ladder setup and adjustment.
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)
8—L & Z Post Kit.................................................... (Qty 1)
Adj. Z Post, 7.25”, L Post, w/HKT-0160
¼ Flat Washer (2X)¼ Lock Washer (2X)M6 x 20MM (2X) L Post Bracket Clamp (2X) Z Post (2X) L Post (2X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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8
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M8 Lock Nut
Flat Washer
Rear
Front
T Bolt Stud
Rear
MPK-0093
Front
MPK-0092
MPK-0092
Foam Pad
Mounting Bracket
M6 x 25MM Bolt
Sealing Washer
Flat Washer
RIGHT SIDE ASSEMBLY SEQUENCE
VRR-PC11 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
MOUNTING BRACKETS
1
CHANNELS
2.1 Apply Anti-Seize to all M8 T Bolt studs, then attach the
Channels to the Mounting Brackets using the indicated
hardware. Do not tighten until Step 2.2
Install the Channel Mounting Brackets into the vehicle’s
roof mounting holes and torque to 60 in-lb.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Fig. A
Flush
Rear
Front
Fig. A
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
Left
Right
Rear
Front
Channel Rear Channel Front
(B) 72.00”
(A) 4.25”
VRR-PC11 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
2.2
Position the Channel ends
until contacting the End
Caps as shown in Figure A.
Torque all Mounting Bracket
Nuts to 90 in-lb
2.4
Loosen nuts
Position the rear Mounting
Brackets as shown.
Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
2.3
2.6 Position Mounting Brackets to designated dimension shown
below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed
to Step 3.1.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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Even
Even
Front
Rear
Front
Even Even
Rear
VRR-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT CYLINDER HARDWARE
4.1
4.2
4.3
4.4
Torque to
90 in-lbs
5.1
5.2
4.5
Torque to
80 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.
CROSSBARS CROSSBAR ADJUSTMENT
3.1
Torque to
90 in-lbs
3.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VRR-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
6.1
7.1
7.3
6.2
8
7.2
7.4
Torque to 90 in-lbs
CONNECTING BAR FASTENERS DRIVE SHAFT SEALING
9.1
Apply Silicone Sealant
to Connecting Bar ends
9.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VRR-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
10.4
10.6 Assemble the L Post
hardware. Do not
tighten until Step 10.8
Bracket Clamp sits
in L Post Bracket
as shown
10.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch
10.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
10.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 10.4-10.8.
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.
10.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VRR-PC11 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Torque to
80 in-lbs 10.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
8.7
Repeat steps 10.1-10.8 for
the front L Post installation
10.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
11.1 Slide the Z Post into the Mounting Clamp Assembly
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Refer to the Quick
Start Guide for Z
Post positioning.
11.2
11.3
Torque to
90 in-lbs
Repeat steps 11.1-11.3 for
the front Z Post installation
11.4
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
12
CYLINDER ADJUSTMENT

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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17 22
VRR-PC11 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
22 Place the Quick Start Guide into
the vehicle’s glove box for ladder
setup and adjustment.
QUICK START GUIDE
LEFT ROTATION ASSEMBLY SEQUENCE
Repeat Steps 4.1-4.3 to
install the left side Drive Shaft.
13
14 Repeat Steps 5.1 and 5.2 to
attach the left Cylinder.
15 Repeat Steps 6.1 and 6.2 to install
the left side Connecting Bar.
Repeat Steps 7.1-7.4 to install
the left Front Drive Shaft.
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17 Repeat Step 8 to install the left
side Connecting Bar fasteners.
Repeat Steps 9.1 and 9.2 to
seal the Drive Shafts.
18
Repeat Steps 10.1-10.9
to attach the L Posts.
19
22 Place the Rotation Quick Start
Guide into the vehicle’s glovebox.
21 Repeat Step 12 to adjust
the Hydraulic Cylinder.
20 Repeat Steps 11.1-11.4
to attach the Z Posts.