Safe Fleet Prime Design FBM-1009 User manual

Page 2 Packaging Contents
Page 3 Universal FBM Assembly
Page 4 ErgoRack Mounting (all wheelbases)
Page 5 AluRack L2H1
Page 6 AluRack L2H2
Page 7 AluRack L3H2/L4H2
2007+ Freightliner Sprinter w/Factory Channel Base Mounting Kit
PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
2
Mounting Brackets (6X)
ErgoRack, Gen4
AluRack
FBM-1009 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-1009......................................................... (Qty 1)
Channel Mounting Brackets
CONTENTS OVERVIEW
TWO & THREE CROSSBAR CONFIGURATIONS
2—Crossbars (shown for illustrative purposes only)
Ordered separately
NOTE: This Manual contains information covering
two and three Crossbar congurations. If your
model is a two Crossbar conguration (ErgoRack
only), disregard all Center Crossbar installation
information.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
1
1
22
Rear
Front
Left
Right
Right Rear
(B) 48.00” ErgoRack
52.50” L2H1 AluRack
46.50“ L2H2 AluRack
60.00” L3/L4H2 AluRack
7.50”
(A) 96.00” ErgoRack
106.50” L2H1 AluRack
93.00” L2H2 AluRack
120.00” L3/L4H2 AluRack
Left
Right
Rear
Front
FBM ASSEMBLY SEQUENCE
FBM-1009 ASSEMBLY INSTRUCTIONS–UNIVERSAL FBM ASSEMBLY
1.2
Loosen bolt to allow strip nut
to freely slide into the opening
of each OEM Channel
MOUNTING BRACKETS
1.1 Remove OEM Rear Channel End Caps, and slide three
Mounting Brackets into each end of the OEM Channels.
1.3 Replace the End Caps, then set to distances shown below:
Use Dimensions A for 2 Crossbar models (ErgoRack only).
Use Dimensions B for 3 Crossbar models. (ErgoRack & AluRack)
Do not torque the Crossbar Mounting Brackets until Step 2.4.
Finger-tighten them into designated dimension to hold them in
place, then proceed to your Feature (FEA) Assembly Manual.
NOTE: Base Mounting Channels
are not included with this
FBM Kit. Channels shown are
OEM, and supplied by vehicle
manufacturer, and are for
illustrative purposes only.
To purchase non-OEM Channels,
please contact your authorized
distributor, or a Prime Design
Sales & Service Representative.
NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for
illustrative purposes only. These features are not included with this Base
Mounting Kit, and must be purchased separately.
NOTE: If installing the ErgoRack 2 Crossbar
model, see Page 8 AFTER installing all
Mounting Brackets.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
4
Even
Even
Even
Even
Same as Front Fig. A
Center
(if equipped)
Rear
Front
Vehicle Rear
Vehicle Front
7.50”
FBM-1009 ASSEMBLY INSTRUCTIONS–ERGORACK MOUNTING
2E.2
Torque all of these Crossbar
Clamp nuts to 90 in-lbs as
referenced in Figure A
CROSSBAR ADJUSTMENT
2E.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2E.4
2E.4
Torque only the Rear Crossbar Mounting
Bracket bolts to 90 in-lbs at this time.
The Center (if equipped) and Front
Crossbar Mounting Brackets will
be torqued to specication when
designated in the respective Feature
(FEA) Assembly Manual.
2E.1
CROSSBARS (ERGORACK)
Shown with LH Base, and
RH Rotation for illustrative
purposes only
Do not mount the Crossbars to this FBM system at this time.
Refer to the respective FEA or AR Assembly Manual(s)
included with your chosen rack conguration features.
Depending upon the features chosen, you may need to
perform a complete feature assembly onto the Crossbars or
Side Rails as noted in that feature’s Assembly Manual.
WARNING: Failure to position the Crossbars as shown in this
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
NOTE: Crossbars, Side Rails, Base, Clamp Down, or Rotation
features are not included in this FBM kit, and must be
purchased separately. To purchase applicable features and
accessories, please contact your authorized distributor, or a
Prime Design Sales & Service Representative.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
Center
7.50”
Vehicle Rear
Vehicle Front
Do not mount the Crossbars to this FBM system at this time.
Refer to the respective FEA or AR Assembly Manual(s)
included with your chosen rack conguration features.
Depending upon the features chosen, you may need to
perform a complete feature assembly onto the Crossbars or
Side Rails as noted in that feature’s Assembly Manual.
WARNING: Failure to position the Crossbars as shown in this
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
NOTE: Crossbars, Side Rails, Base, Clamp Down, or Rotation
features are not included in this FBM kit, and must be
purchased separately. To purchase applicable features and
accessories, please contact your authorized distributor, or a
Prime Design Sales & Service Representative.
CROSSBARS (ALURACK L2H1)
Shown with L2H1 AluRack
for illustrative purposes only
2A.1
CROSSBAR
ADJUSTMENT 2A.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2A.4
Torque all Crossbar Mounting
Bracket bolts to 90 in-lbs at
this time.
FBM-1009 ASSEMBLY INSTRUCTIONS–ALURACK L2H1 MOUNTING
2A.2
Torque all of
these Crossbar Clamp
nuts to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
6
Center
7.50”
Vehicle Rear
Vehicle Front
Do not mount the Crossbars to this FBM system at this time.
Refer to the respective FEA or AR Assembly Manual(s)
included with your chosen rack conguration features.
Depending upon the features chosen, you may need to
perform a complete feature assembly onto the Crossbars or
Side Rails as noted in that feature’s Assembly Manual.
WARNING: Failure to position the Crossbars as shown in this
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
NOTE: Crossbars, Side Rails, Base, Clamp Down, or Rotation
features are not included in this FBM kit, and must be
purchased separately. To purchase applicable features and
accessories, please contact your authorized distributor, or a
Prime Design Sales & Service Representative.
CROSSBARS (ALURACK L2H2)
Shown with L2H2 AluRack
for illustrative purposes only
2A.1
CROSSBAR
ADJUSTMENT 2A.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2A.4
Torque all Crossbar Mounting
Bracket bolts to 90 in-lbs at
this time.
FBM-1009 ASSEMBLY INSTRUCTIONS–ALURACK L2H2 MOUNTING
2A.2
Torque all of
these Crossbar Clamp
nuts to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
Center
7.50”
Vehicle Rear
Vehicle Front
Do not mount the Crossbars to this FBM system at this time.
Refer to the respective FEA or AR Assembly Manual(s)
included with your chosen rack conguration features.
Depending upon the features chosen, you may need to
perform a complete feature assembly onto the Crossbars or
Side Rails as noted in that feature’s Assembly Manual.
WARNING: Failure to position the Crossbars as shown in this
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
NOTE: Crossbars, Side Rails, Base, Clamp Down, or Rotation
features are not included in this FBM kit, and must be
purchased separately. To purchase applicable features and
accessories, please contact your authorized distributor, or a
Prime Design Sales & Service Representative.
CROSSBARS (ALURACK L3/L4)
Shown with L4H2 AluRack
for illustrative purposes only
2A.1
CROSSBAR
ADJUSTMENT 2A.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2A.4
Torque all Crossbar Mounting
Bracket bolts to 90 in-lbs at
this time.
FBM-1009 ASSEMBLY INSTRUCTIONS–ALURACK L3/L4 MOUNTING
2A.2
Torque all of
these Crossbar Clamp
nuts to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
8
USAM-FBM1009-US01 Rev-A 0720
FBM-1009 ASSEMBLY INSTRUCTIONS–FINAL INSTRUCTIONS
Place the center
Crossbar Mounts
into the vehicle’s
glove box for
future use.
Where applicable, remove the remaining center
Crossbar Mount Hardware if desired.
CENTER CROSSBAR MOUNTS
FOR 2 CROSSBAR ERGORACK MODELS ONLY
Center Crossbar Mounting Foot
Brackets should remain installed
for future use or upgrades.