Safe Fleet PRIME DESIGN ASH-8033 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
ASH-8033 PACKAGING CONTENTS
CONTENTS OVERVIEW
ASH-8033 Strobe/Go-Light Holder, Universal
Note: Rack model and Conduit
Carriers are shown in this Manual
for illustrative purposes only, and
are not included with this Light
Holder assembly.
M8 x 30MM (2X)
M8 x 70MM (2X)
M8 x 25 MM (2X)
M8 Lock Nut (4X) Lock Washer (2X)" Flat Washer (4X)
GoLight Mount (1X)Nut Bracket (2X) Z Post Clamp (1X) Mounting Clamp (1X)
Anti-Seize (1X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
ASH-8033 ASSEMBLY INSTRUCTIONS
1
M8 x 70MM
GEN2/4 LIGHT HOLDER
INSTALLATION SEQUENCE
NOTE: Ladder Rack is shown for illustrative
purposes only, and is not included with this
Accessory Light Holder Kit.
This Light Holder Kit contains only the parts
needed to repair, replace, or retrot one
Crossbar. Order an additional kit for the other
Crossbar to add an additional accessory light.
1.2
Place the Light Holder Clamps into the
top groove of the Crossbar, ensuring the
Clamps seat into the Crossbar’s groove.
1.1 Assemble the Light Holder Clamps onto the
Crossbar using the provided hardware shown
below. Do not tighten until Step 1.5.
LIGHT HOLDER INSTALLATION 1.3 Place the Light Holder between the
Clamps, and ensure the Holder fully
engages the Clamp’s top groove.
1.4
Light Holder base must seat
in the Clamp’s upper groove.
Not all Gen2/4 racks will have enough space between
Rotation/Rotation Uppers to t a Light Holder. Measure
prior to installing to ensure there will be no rotation
Upper interference. A minimum of 10.00” is required
between the inside ends of Rotation/Rotation Uppers.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Even Even
1.00”Figure 2
Figure 1
M8 x 30MM
2
If mounted to a Rotation/Rotation rack, center the Accessory
Light Holder evenly between the Uppers as seen in Figure 1.
If using on a rack equipped with only one rotation, mount a
minimum distance of 1.00” to prevent interference or binding
with the Rotation Upper as seen on Figure 2. Torque Light
Holder Clamp nuts to 90 in-lbs.
1.5 Attach the GoLight Holder to the Mounting Clamp
using the hardware shown and torque to 90 in-lbs.
1.6
ASH-8033 ASSEMBLY INSTRUCTIONS
NOTE: Ladder Rack shown is for illustrative
purposes only, and is not included with this
Accessory Light Holder Kit.
This Light Holder Kit contains only the parts
needed to repair, replace, or retrot one
Crossbar. Order an additional kit for the other
Crossbar to add an additional accessory light.
GEN5 LOW PROFILE LIGHT HOLDER
INSTALLATION SEQUENCE
Not all Gen5 racks will have enough space between
Rotation/Rotation Uppers to t a Light Holder. Measure
prior to installing to ensure there will be no rotation
Upper interference. A minimum of 10.00” is required
between the inside ends of Rotation/Rotation Uppers.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
Even Even
M8 x 25MM
M8 x 30MM
Center the Accessory Light Holder evenly between the Uppers
as seen below. Torque Strip Nut hardware to 90 in-lbs.
2.3 Attach the GoLight Holder to the Mounting Clamp
using the hardware shown and torque to 90 in-lbs.
2.4
2.1 Place the Nut Brackets into the Crossbar as shown.
LIGHT HOLDER INSTALLATION 2.2 Assemble the Light Holder Mount onto the Crossbar using the
hardware shown below. Torque nuts to 90 in-lbs.
ASH-8033 ASSEMBLY INSTRUCTIONS

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
1
2345
6
78
9
4
3
GEN1LIGHT HOLDER
INSTALLATION SEQUENCE
NOTE: Ladder Rack is shown for illustrative
purposes only, and is not included with this
Accessory Light Holder Kit.
This Light Holder Kit contains only the parts
needed to repair, replace, or retrot one
Crossbar. Order an additional kit for the other
Crossbar to add an additional accessory light.
NOTE: Not all Gen1 Crossbars are factory drilled to
receive accessories. If not drilled, perform Steps 3.1 to
3.3. If factory drilled, proceed to Step 4.1.
Not all Gen1 racks will have enough space between
Rotation/Rotation Uppers to t a Light Holder. Measure
prior to installing to ensure there will be no rotation
Upper interference. A minimum of 10.00” is required
between the inside ends of Rotation/Rotation Uppers.
CROSSBAR PREPARATION-RETROFIT
Find the center of the top of the Crossbar between the inner
bends. Using a grease pencil and mark the center. Measure out
1.50” to the left and right of center, and mark using the grease
pencil. The marked distances will measure 3.00” across as
shown below.
3.1
Prior to drilling, mark a center line along the length of the
Crossbar to ensure the holes are correctly centered.
3.2
Drill holes using a
3/8” steel drill bit.
ASH-8033 ASSEMBLY INSTRUCTIONS

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
M8 x 30MMM8 x 70MM
ASH-8033 ASSEMBLY INSTRUCTIONS
4.1 Assemble the Light Holder Mount onto the Crossbar using
the hardware shown below. Torque nuts to 90 in-lbs.
LIGHT HOLDER INSTALLATION 4.2 Attach the GoLight Holder to the Mounting Clamp
using the hardware shown and torque to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
Varies
M8 x 35MM
Flat Washer
M8 Lock Nut
Fig. A
5
CONDUIT MOUNTING
5.1 Place the Strobe Holder onto the Conduit Carrier and
attach using the supplied hardware.
Torque to
70 in-lbs
5.3
5.2
The Strobe Holder can be positioned
anywhere between the Conduit Carrier
Mounting Clamp and Conduit Lock
Latch as shown below in Figure A.
ASH-8033 ASSEMBLY INSTRUCTIONS
NOTE: Conduit is shown for illustrative
purposes only, and is not included with this
Accessory Light Holder Kit.
This Light Holder Kit contains only the parts
needed to retrot one side. Order an additional
kit for the other side to add an additional
accessory light.
CONDUIT LIGHT HOLDER
INSTALLATION SEQUENCE
USAM-ASH8033-US01 Rev-B 0119