Safe Fleet PRIME DESIGN VRR-TC21B User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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2
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1
11
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9
Channels (2X)
M6 Bolt (10X)Connect Plate (10X)M6 Washer (10X)M6 Locknut (10X)End Caps (4X) Brackets (4X)
VRR-TC21B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0007 ........................................................ (Qty 1)
Channels with Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
VRR-TC21B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 2)
B Version, 35.75”
8—Z Post ................................................................ (Qty 4)
Adjustable, 7.25”
9—L Post................................................................. (Qty 4)
US3, Square Cap, 11.25”
10—Rear Drive Shaft............................................. (Qty 1)
Left Hand, B4 Version, 46.00”
11—Handle Latch Assembly................................. (Qty 1)
Left Hand
6—Connecting Bar................................................. (Qty 2)
2.00’
HKT-8162-Rotation Hardware Kit
ASZ-0101 (2X)
LUB-0101 (2X)
CLP-1100-F (2X)
CTP-1075-B (2X)
BLT-6850-M8 (8X) BLT-6822-H (4X)
LBL-0105 (16X)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
Left Rear
2.00”
Channel Front
6.25”
Channel Rear
Fig. 1
72.00”
7.50”
Right Rear
72.00”
7.50”
VRR-TC21B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0007
CHANNELS TO ROOF
Slide Channel Connectors
into Channels as shown
3Loosen bolts
4Set to distances then torque Rear Bracket nuts to 90 in-lbs
Install Channels into roof Channel groove as shown
Install fasteners through
factory roof holes then
torque nuts to 80 in-lbs
2.1
2.2
Position Channels as
shown below in Fig.1
1.1
1.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
1
1
8
3/18
2
4
5
7
9
7.75” 7.75”
5.75”
5.75”
Rear
Front
Front
Rear
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RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to
90 in-lbs 1.2
VRR-TC21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION ASSEMBLY

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
VRR-TC21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE SHAFT
2.1
2.2
2.3
2.4
Torque to
90 in-lbs
3.1
3.2
4.1
5.1
5.3
4.2
2.5
Torque to
80 in-lbs
5.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
VRR-TC21B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
L POSTS
SEE USER GUIDE FOR ADJUSTMENTS
DRIVE SHAFT SEALING
Z POSTS
SEE USER GUIDE FOR ADJUSTMENTS
6
7.1
7.1
7.2
Torque to 90 in-lbs
8.2
Torque to 90 in-lbs
8.1
8.1
9.1
9.2
Apply Silicone Sealant
to Connecting Bar ends

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
16
11/18
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13
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17
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VRR-TC21B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY
REAR DRIVE SHAFT CYLINDER HARDWARE
10.1
Torque to
90 in-lbs
Torque to
80 in-lbs
10.2
10.3
10.4
10.5
11.1
11.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
VRR-TC21B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CONNECTING BAR
CONNECTING BAR FASTENERS Z POSTS
SEE USER GUIDE FOR ADJUSTMENTS
FRONT DRIVE SHAFT
14
Torque to 90 in-lbs
12.1
12.2
13.1
13.2
13.3
15.1
15.1
15.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
10
VRR-TC21B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
L POSTS
SEE USER GUIDE FOR ADJUSTMENTS
DRIVE SHAFT SEALING
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
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For additional information regarding your VRR-TC21B Ladder Rack,
please visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
CYLINDER ADJUSTMENT ADDITIONAL INFORMATION
Torque to 90 in-lbs
Apply Silicone Sealant
to Connecting Bar ends
16.1
16.1
16.2
17.1
17.2