Safe Fleet PRIME DESIGN AR1900 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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AR1900 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—FBM3-0048-A................................................... (Qty 4)
Channels with hardware
2—Side Rail Assembly........................................... (Qty 1)
Rear, Right Hand, 84.00”
M8 x 40MM (4X)
M8 x 45MM (2X)
M8 x 20MM (18X)
Brackets (6X) End Caps (4X) Screws (8X)
Channels (2X)
Channels (2X)
Top Connector (2X)
Square Nut (20X)
Bottom Connector (2X)
T Slot Insert (18X) Channel Strip (2X)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
AR1900 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
3—Side Rail Assembly........................................... (Qty 1)
Front, Right Hand, 36.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”
9—AluRack Standard Crossbar ............................ (Qty 6)
With hardware, 67.00”
ASZ-0101 (1X)
8—AluRack Construction Crossbar ...................... (Qty 3)
With hardware, 67.00”
5—Side Rail Assembly........................................... (Qty 1)
Rear, Left Hand, 84.00”
6—Side Rail Assembly........................................... (Qty 1)
Front, Left Hand, 36.00”
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
M8 Cap Head Bolt (18X)
Roller Spring (2X)
M8 Lock Washer (18X)
Roller Tube Pin (2X)
M8 Strip Nut (18X)
Roller Holder (2X)
HKT-0083-Hardware Kit
10—Roller Tube Assembly .................................... (Qty 1)
With caps, 63.75”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Rear
Front
Square Nut M8
Vehicle Roof Mount
T Slot Insert
Bolt M8 x 20MM
2.75”
Channel Front
2.50”
Channel Rear
AR1900 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0048A MOUNTING SYSTEM
CHANNELS TO ROOF
Do not tighten.
Slide Channels onto roof Mounts and set distances as shown.
0.5
0.6
Assemble Mounts as
shown below.
0.1
0.2
Torque Allen Flat
Head Screws on Roof
Mounts to 90 in-lbs
0.4
Torque screws to 90 in-lbs
Slide the upper and lower
Channel Connectors into
Channels and align holes
0.3

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Rear
Front
Left
Right
Right
Channel Strip
Bolt M8 x 45MM
Rear
Front
Left
Square Nut M8
48.00”
5.4”
48.00”
Channel FrontChannel Rear
AR1900 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
0.7
Loosen bolts
0.6
0.8 Finger-tighten to retain positions. Do not torque until Step 7.5

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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6
1/2/4
4/5 (ARH-8)
4/5 (ARH-8)
4/5 (ARH-8)
4/5 (AR-8)
4/5 (AR-8)
1/2/3
4/5 (AR-8)
4/5 (AR-8)
4/5 (AR-8)
ALURACK ASSEMBLY SEQUENCE
AR1900 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
STRIP NUT ASSEMBLY
1Insert Strip Nuts (9x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
AR1900 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown
LEFT SIDE RAIL AND CROSSBARS
Do not tighten
until Step 5.2
3.2
Crossbar Bolts attach into
Strip Nuts
3.1 Attach Crossbars to Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
120.00”
17.00”15.00”
FrontRear
10” 16.00”17.00”16.00”15.00” Front Crossbar
flush to Side
Rail ends
AR1900 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
CROSSBAR ADJUSTMENT
5.1
5.2
Torque
Bolts to
90 in-lbs
Adjust Crossbar
distances as
shown below
RIGHT SIDE RAIL AND CROSSBARS
Do not tighten
until Step 5.2
4.2
Crossbar Bolts attach into
Strip Nuts
4.1 Attach Crossbars to
Side Rails as shown.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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AR1900 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Even
Left Rear Right Rear
Even
AR1900 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
MOUNTING RACK TO CHANNELS
7.2
7.4
7.5
Torque to 90 in-lbs
7.1
Loosen bolts
7.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars