Safe Fleet PRIME DESIGN DPS-8001 User manual

PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
2
2
3
1
3.1
3.2
3.3 3.6
3.7
3.5
3.8
3.9
3.10
3.4
DPS-8001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
2—DPS-8001 (Qty 1)
Deploy Pro Ladder Rack
CONTENTS OVERVIEW
3—Hardware Kit..................................................... (Qty 1)
Deploy Pro Mounting Hardware Kit
1—PLR-7001.......................................................... (Qty 1)
Deploy Pro Removable Handle

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
HD Platform Connector (4X)Platform Connector (4X)
" Flat Washer (8X) M8 x 20mm (4X) M8 x 45mm (4X)" Lock Washer (8X)
Bushing (4X)
3.6—Ladder Stop Post .......................................... (Qty 4)
Front Stop Assembly
DPS-8001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
3.1—Ladder Support Connecting Bracket ........... (Qty 6)
3.2—HKT-8040...................................................... (Qty 1)
Deploy Pro Mounting Hardware Kit
3.3—Ladder Holder Channel ................................ (Qty 1)
23.00”
3.4—Latch Handle Plate ....................................... (Qty 1)
3.5—Ladder Holder Padding................................. (Qty 3)
PVC, 20.00”L
3.7—Cam Lock Ladder Strap................................ (Qty 2)
1.00”W x 36.00”L w/Stainless Steel Cam Lock

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
4
" Flat Washer (28X) M8 x 20mm (22X) " Lock Washer (22X)M8 Lock Nut (6X) M8 x 18mm (4X)
DPS-8001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
3.8—HKT-8039...................................................... (Qty 1)
Deploy Pro Ladder Bar/Stop Hardware Kit
3.9— Ladder Stop Mounting Plate ....................... (Qty 4)
3.10—Ladder Holder Channel Assembly ............. (Qty 2)
23.00”

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
4
2
1
Fig. 1
Fig. 2
M8 x 20mm
Lock Washer
Flat Washer
M8 x 20mm
Lock Washer
Flat Washer
3
DPS-8001 ASSEMBLY INSTRUCTIONS–STOPS AND HOLDERS
DEPLOY PRO ASSEMBLY SEQUENCE
NOTE: To simplify the assembly and installation process,
it’s recommended to complete the assembly of the Deploy
Pro Ladder rack on the ground or work table, then lift and
place the rack onto the vehicle’s roof.
REAR LADDER STOP ASSEMBLY
Attach the Rear Ladder Stop Brackets to the Top Sliding
Assembly using the hardware shown below. Set both
Brackets ush to the end of the Top Slide shown in
Figure 1. Do not tighten screws until Step 1.3
1.1
1.2 Attach the Rear Ladder Stop Assembly onto the Ladder Stop
Brackets using the hardware shown below. Set the height
shown at Figure 2 between .50”-1.00”. Do not tighten until
Step 1.3.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
6
Fig. 4
Fig. 3
Fig. 5
M8 x 20mm
Lock Washer
Flat Washer
M8 x 20mm
Lock Washer
Flat Washer
Front of Vehicle
Front of Vehicle
DPS-8001 ASSEMBLY INSTRUCTIONS–STOPS AND HOLDERS
FRONT LADDER STOP ASSEMBLY
Attach the Rear Ladder Stop Assembly onto the Ladder Stop
Brackets using the hardware shown below. Set the height
shown at Figure 5 between .50”-1.00”.
2.2
Torque all bolts
to 90 in-lbs
1.3
2.1 Attach the Front Ladder Stop Brackets to the Top Sliding
Assembly using the hardware shown below. Set the Brackets
ush as shown in Figure 3. Allow a minimum of 3.00” spacing
from the Front Wheel Brackets to the Ladder Stop Brackets
as shown in Figure 4. Do not tighten screws until Step 2.3
Torque all bolts
to 90 in-lbs
2.3
LATCH HANDLE PLATE
3.1 Attach the Latch Handle Plate using four
(4) M8 x 18mm Flat Head Screws.
Torque all bolts
to 70 in-lbs
3.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
M8 x 20mm
Lock Washer
Flat Washer
Flat Washer
M8 Lock Nut
Front of Vehicle
DPS-8001 ASSEMBLY INSTRUCTIONS–STOPS AND HOLDERS
LADDER HOLDERS
4.1 Attach Two (2) Ladder Support Connecting Brackets to the
Top Sliding Assembly using the hardware shown below. Do
not tighten screws until Step 4.3
Do not tighten.
Attach the Ladder Holder Assembly to the Connecting
Brackets using the hardware shown below. Center the
Holder from left to right before tightening. This Ladder
Holder can be adjusted later according to the ladder
being carried.
4.2
Torque all bolts
to 90 in-lbs
4.3
Repeat Steps 4.1 & 4.2 to attach the remaining Ladder
Holders to the Top Slide. The Ladder Support tted with the
End Stops is to be positioned toward the top of the Rack.
4.4
Torque all bolts
to 90 in-lbs
4.5
Install the Ladder Holder Padding into the top groove of the
Holder’s Crossbar. This piece is to be cut-to-t for the top and
bottom Holder tted with the Ladder Stops once they’ve been
properly adjusted for the ladder being carried.
4.6
The padding interlocks
into the Holder
Crossbar as shown.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
8
6
5
7
Fig. 7
Figure 6
Front of Vehicle
DPS-8001 ASSEMBLY INSTRUCTIONS–MOUNTNG TO RACK
INSTALLATION ONTO ERGORACK
This Deploy Pro Ladder Rack weighs approximately
129 lbs. To prevent damage to the vehicle or Ladder
Rack, It’s recommended to use a mechanical lifting
device to safely place it onto the mounted Ladder
Rack or Base Mounting System.
DEPLOY PRO PLACEMENT
Place the Deploy Pro Ladder Rack onto an installed ErgoRack, or
a Base Mounting System tted with Crossbars. Do not place this
rack directly onto any vehicle roof or OEM-equipped Crossbars.
Place only onto an aftermarket ladder carrying system.
5.1
5.2 Position the Deploy Pro until the Ladder Holders are inboard of
the Crossbar’s ends. The Pivot Bar does not exceed beyond the
FBM Mounting as shown in Figure 7.
This Deploy Pro Ladder Rack is designed for only
a left or right side installation. Do not center this
rack on the vehicle as the bottomside protruding
Pivot Arm Hinge Plates can gouge or damage the
vehicle’s roof.
ATTENTION: The parts shown in Figure 6 are for Prime
Design AluRack models, and will not be used for the
ErgoRack model conguration.
NOTE: A Prime Design HBR-FT-M Ladder Rack is
shown for illustrative purposes only. A ladder rack and
its mounting system are not included with this Deploy
Pro Ladder Rack, and must be purchased separately.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
9
Fig. 8
Flat Washer
Lock Washer
M8 x 45mm
Fig. 9
Connector
Fig. 10
DPS-8001 ASSEMBLY INSTRUCTIONS–MOUNTNG TO RACK
Attach the Connector using the hardware shown below.
5.5
5.4 Position a Connector onto the bottomside of the Crossbar.
It must fully engage the Crossbar’s lower groove as shown
in Figure 9. Swing the Connector upward until it connects in
place as shown in Figure 10.
Slide the entire Deplyo Pro toward the Rear Crossbar until the
bolt hole is 20mm from the Crossbar as shown in Figure 8.
5.3
Torque the Connector
bolts to 35 in-lbs
5.7
5.6 Repeat Steps 5.4 & 5.5 to install the Connector to the other
side of the Deploy Pro and to the Rear Crossbar.
Do not tighten
until Step 5.7

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
10
DPS-8001 ASSEMBLY INSTRUCTIONS–MOUNTNG TO RACK
HD Connector
Bushing
Flat Washer
Lock Washer
M8 x 45mm
90”
5.9
Torque the Connector
bolts to 35 in-lbs
5.8 Repeat Steps 5.4 & 5.5 to install the Connectors to
the front of the Deploy Pro and the Front Crossbar.
OPERATION CHECK FOR HIGH ROOF
NOTE: It is recommended to test the DeployPro at this
time before loading for operability and ground clearance.
The ladder shown here is for Illustrative Purposes only.
Ladder Adjustment is covered in the next sections

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
11
2
3
4
Loosen but do
not remove
1
Loosen but do
not remove
DPS-8001 ASSEMBLY INSTRUCTIONS–EXT. LADDER ADJUSTMENTS
EXTENSION LADDER ADJUSTMENT SEQUENCE
NOTE: For clarity, Base Rack and Mountings have
been removed from views for the remainder of this
Assembly Manual.
Prepare for ladder adjustment by lossening the bolts on
the Front Ladder Stops, and placing the ladder onto the
Deply Pro as shown below.
1.1 1.2 Prepare for adjustment by loosening the bolts on the Rear
End Stops as shown below.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
12
DPS-8001 ASSEMBLY INSTRUCTIONS–EXT. LADDER ADJUSTMENTS
1.3
3.2
3.1
4
Slide the End Stops to within ¼” of the ladder
on each side as shown below.
Slide the Front Ladder Stops until ush with
ladder as shown below.
Slide the ladder until ush with the Rear Ladder Stops
as shown below.
Secure ladder using straps, tightening around both
the ladder and Ladder Holders as shown below
Torque to 90 in-lbs
Torque to 90 in-lbs
2Repeat Steps 1.2-1.3 to
adjust the Front End Stops.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
13
2/5
3
6
7
1/4
Rotate 180º
DPS-8001 ASSEMBLY INSTRUCTIONS–STEP LADDER ADJUSTMENTS
STEP LADDER ADJUSTMENT SEQUENCE
NOTE: For clarity, Base Rack and Mountings have
been removed from views for the remainder of this
Assembly Manual.
Loosen and remove the Hardware on the Rear Ladder
Holder Connecting Brackets and rotate 180° as shown.
1.1 1.2 Reinstall the Rear Ladder Holder as shown and torque to
90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
14
DPS-8001 ASSEMBLY INSTRUCTIONS–STEP LADDER ADJUSTMENTS
Loosen but do
not remove
End Caps
Torque to
90 in-lbs
Loosen but do
not remove
1.3
1.5
1.4
1.6
Slide the Center Ladder Holder to sit ush with the Rear Ladder
Holder as shown below.
Remove the End Caps from one side of the Rear and Center
Ladder Holders. Move the End Stop on that side from the Rear
to Center Ladder Holder and replace End Caps as shown below.
Loosen the indicated Bolt from the Connecting Bracket
Hardware on the Rear and Center Ladder Holders, slide
outward to their ends as shown below, and torque
hardware to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
15
Loosen but do
not remove
Loosen but do
not remove
DPS-8001 ASSEMBLY INSTRUCTIONS–STEP LADDER ADJUSTMENTS
2.1 2.2
Remove the Bolts from the Front Ladder Holder
Connecting Brackets, and move it forward to the
next set of strip nuts as shown.
Reattach with Hardware as shown and torque to 90 in-lbs.
Prepare for ladder adjustment by lossening the bolts on
the Front Ladder Stops, and placing the ladder onto the
Deply Pro as shown below.
3.1 3.2 Prepare for adjustment by loosening the bolts on the Rear
End Stops as shown below.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
16
USAM-DPS8001-US01 Rev-A 0219
DPS-8001 ASSEMBLY INSTRUCTIONS–STEP LADDER ADJUSTMENTS
3.3
5.2
5.1
6
Slide the End Stops to within ¼” of the ladder
on each side as shown below.
Slide the Front Ladder Stops until ush with
ladder as shown below.
Slide the ladder until ush with the Rear Ladder Stops
as shown below.
Secure ladder using straps, tightening around both
the ladder and Ladder Holders as shown below
Torque to 90 in-lbs
Torque to 90 in-lbs
4Repeat Steps 3.2-3.3 to
adjust the Front End Stops.