Safe Fleet PRIME DESIGN DPS-8001 User manual

PRIME DESIGN, A SAFE FLEET BRAND

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK

Fax: 651-552-1799 ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

2

3

1

3.1

3.2

3.3 3.6

3.7

3.5

3.8

3.9

3.10

3.4

DPS-8001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

2—DPS-8001 (Qty 1)

Deploy Pro Ladder Rack

CONTENTS OVERVIEW

3—Hardware Kit..................................................... (Qty 1)

Deploy Pro Mounting Hardware Kit

1—PLR-7001.......................................................... (Qty 1)

Deploy Pro Removable Handle

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

3

HD Platform Connector (4X)Platform Connector (4X)

" Flat Washer (8X) M8 x 20mm (4X) M8 x 45mm (4X)" Lock Washer (8X)

Bushing (4X)

3.6—Ladder Stop Post .......................................... (Qty 4)

Front Stop Assembly

DPS-8001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

3.1—Ladder Support Connecting Bracket ........... (Qty 6)

3.2—HKT-8040...................................................... (Qty 1)

Deploy Pro Mounting Hardware Kit

3.3—Ladder Holder Channel ................................ (Qty 1)

23.00”

3.4—Latch Handle Plate ....................................... (Qty 1)

3.5—Ladder Holder Padding................................. (Qty 3)

PVC, 20.00”L

3.7—Cam Lock Ladder Strap................................ (Qty 2)

1.00”W x 36.00”L w/Stainless Steel Cam Lock

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

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" Flat Washer (28X) M8 x 20mm (22X)

" Lock Washer (22X)M8 Lock Nut (6X) M8 x 18mm (4X)

DPS-8001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

3.8—HKT-8039...................................................... (Qty 1)

Deploy Pro Ladder Bar/Stop Hardware Kit

3.9— Ladder Stop Mounting Plate ....................... (Qty 4)

3.10—Ladder Holder Channel Assembly ............. (Qty 2)

23.00”

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

5

4

2

1

Fig. 1

Fig. 2

M8 x 20mm

Lock Washer

Flat Washer

M8 x 20mm

Lock Washer

Flat Washer

3

DPS-8001 ASSEMBLY INSTRUCTIONS–STOPS AND HOLDERS

DEPLOY PRO ASSEMBLY SEQUENCE

NOTE: To simplify the assembly and installation process,

it’s recommended to complete the assembly of the Deploy

Pro Ladder rack on the ground or work table, then lift and

place the rack onto the vehicle’s roof.

REAR LADDER STOP ASSEMBLY

Attach the Rear Ladder Stop Brackets to the Top Sliding

Assembly using the hardware shown below. Set both

Brackets ush to the end of the Top Slide shown in

Figure 1. Do not tighten screws until Step 1.3

1.1

1.2 Attach the Rear Ladder Stop Assembly onto the Ladder Stop

Brackets using the hardware shown below. Set the height

shown at Figure 2 between .50”-1.00”. Do not tighten until

Step 1.3.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

6

Fig. 4

Fig. 3

Fig. 5

M8 x 20mm

Lock Washer

Flat Washer

M8 x 20mm

Lock Washer

Flat Washer

Front of Vehicle

DPS-8001 ASSEMBLY INSTRUCTIONS–STOPS AND HOLDERS

FRONT LADDER STOP ASSEMBLY

Attach the Rear Ladder Stop Assembly onto the Ladder Stop

Brackets using the hardware shown below. Set the height

shown at Figure 5 between .50”-1.00”.

2.2

Torque all bolts

to 90 in-lbs

1.3

2.1 Attach the Front Ladder Stop Brackets to the Top Sliding

Assembly using the hardware shown below. Set the Brackets

ush as shown in Figure 3. Allow a minimum of 3.00” spacing

from the Front Wheel Brackets to the Ladder Stop Brackets

as shown in Figure 4. Do not tighten screws until Step 2.3

Torque all bolts

to 90 in-lbs

2.3

LATCH HANDLE PLATE

3.1 Attach the Latch Handle Plate using four

(4) M8 x 18mm Flat Head Screws.

Torque all bolts

to 70 in-lbs

3.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

7

M8 x 20mm

Lock Washer

Flat Washer

M8 Lock Nut

Front of Vehicle

DPS-8001 ASSEMBLY INSTRUCTIONS–STOPS AND HOLDERS

LADDER HOLDERS

4.1 Attach Two (2) Ladder Support Connecting Brackets to the

Top Sliding Assembly using the hardware shown below. Do

not tighten screws until Step 4.3

Do not tighten.

Attach the Ladder Holder Assembly to the Connecting

Brackets using the hardware shown below. Center the

Holder from left to right before tightening. This Ladder

Holder can be adjusted later according to the ladder

being carried.

4.2

Torque all bolts

to 90 in-lbs

4.3

Repeat Steps 4.1 & 4.2 to attach the remaining Ladder

Holders to the Top Slide. The Ladder Support tted with the

End Stops is to be positioned toward the top of the Rack.

4.4

Torque all bolts

to 90 in-lbs

4.5

Install the Ladder Holder Padding into the top groove of the

Holder’s Crossbar. This piece is to be cut-to-t for the top and

bottom Holder tted with the Ladder Stops once they’ve been

properly adjusted for the ladder being carried.

4.6

The padding interlocks

into the Holder

Crossbar as shown.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

8

6

5

7

Fig. 7

Figure 6

Front of Vehicle

DPS-8001 ASSEMBLY INSTRUCTIONS–MOUNTNG TO RACK

INSTALLATION ONTO ERGORACK

This Deploy Pro Ladder Rack weighs approximately

129 lbs. To prevent damage to the vehicle or Ladder

Rack, It’s recommended to use a mechanical lifting

device to safely place it onto the mounted Ladder

Rack or Base Mounting System.

DEPLOY PRO PLACEMENT

Place the Deploy Pro Ladder Rack onto an installed ErgoRack, or

a Base Mounting System tted with Crossbars. Do not place this

rack directly onto any vehicle roof or OEM-equipped Crossbars.

Place only onto an aftermarket ladder carrying system.

5.1

5.2 Position the Deploy Pro until the Ladder Holders are inboard of

the Crossbar’s ends. The Pivot Bar does not exceed beyond the

FBM Mounting as shown in Figure 7.

This Deploy Pro Ladder Rack is designed for only

a left or right side installation. Do not center this

rack on the vehicle as the bottomside protruding

Pivot Arm Hinge Plates can gouge or damage the

vehicle’s roof.

ATTENTION: The parts shown in Figure 6 are for Prime

Design AluRack models, and will not be used for the

ErgoRack model conguration.

NOTE: A Prime Design HBR-FT-M Ladder Rack is

shown for illustrative purposes only. A ladder rack and

its mounting system are not included with this Deploy

Pro Ladder Rack, and must be purchased separately.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

9

Fig. 8

Flat Washer

Lock Washer

M8 x 45mm

Fig. 9

Connector

Fig. 10

DPS-8001 ASSEMBLY INSTRUCTIONS–MOUNTNG TO RACK

Attach the Connector using the hardware shown below.

5.5

5.4 Position a Connector onto the bottomside of the Crossbar.

It must fully engage the Crossbar’s lower groove as shown

in Figure 9. Swing the Connector upward until it connects in

place as shown in Figure 10.

Slide the entire Deplyo Pro toward the Rear Crossbar until the

bolt hole is 20mm from the Crossbar as shown in Figure 8.

5.3

Torque the Connector

bolts to 35 in-lbs

5.7

5.6 Repeat Steps 5.4 & 5.5 to install the Connector to the other

side of the Deploy Pro and to the Rear Crossbar.

Do not tighten

until Step 5.7

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

10

DPS-8001 ASSEMBLY INSTRUCTIONS–MOUNTNG TO RACK

HD Connector

Bushing

Flat Washer

Lock Washer

M8 x 45mm

90”

5.9

Torque the Connector

bolts to 35 in-lbs

5.8 Repeat Steps 5.4 & 5.5 to install the Connectors to

the front of the Deploy Pro and the Front Crossbar.

OPERATION CHECK FOR HIGH ROOF

NOTE: It is recommended to test the DeployPro at this

time before loading for operability and ground clearance.

The ladder shown here is for Illustrative Purposes only.

Ladder Adjustment is covered in the next sections

Safe Fleet PRIME DESIGN DPS-8001 User manual

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