Safe Fleet PRIME DESIGN HRR-269-E-UM3-80 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
5
7
16
9
10
Sealing
Washer (4X) Flat Washer (8X) Lock Nut (4X)
M8 x 35MM (4X) M8 x 40MM (2X) M8 x 55MM (2X)
M8 x 70MM (4X)
Neoprene
Washer (4X)
Fender Washer (4X)
Foam Pad (2X)Mounting Foot (2X)
Mounting Post (2X)Mounting Top (2X)
8
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—MTG-8003......................................................... (Qty 2)
Mounting Feet w/HKT-8129
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft ............................................. (Qty 2)
B Version, 35.75”
9—Z Post ............................................................... (Qty 2)
Adjustment, 7.25”
4—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, A Version, 50.00”
5—HHR Handle Assembly .................................... (Qty 1)
35.00”
6—Connecting Bar ................................................ (Qty 2)
48.00”
10—L Post .............................................................. (Qty 2)
Square Cap, 9.25”
8—Rear Drive Shaft .............................................. (Qty 1)
Left Hand, A Version, 50.00”
M8 x 25MM (1X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
" Flat Washer (10X)
11—HKT-8163 (Not called out in Overview)........ (Qty 2)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Bolt M8 x 55MM
Bolt M8 x 40MM
M8 x 35MM
Sealing Washer
Foam Pad
Neoprene Washer
Fender Washer
M8 Lock Nut
Set according to vehicle or cap
manufacturer’s recommended
mounting positions
96.00”
5.00”
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
MTG-8003
MOUNTING BRACKETS TO ROOF
0.4 Assemble onto vehicle roof as shown, then torque the Mounting
Bracket nuts to 130 in-lbs.
Assemble the Mounting Top to the Mounting Post using the
hardware as shown below.
0.2
Assemble the Mounting Post to the
Mounting Foot using the hardware
as shown below.
0.1
0.3 Drill bolt holes according to the dimensions shown.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
1
1
3/18
2
4
5
7
6
8
9
Even
Even
Even
Even
Front
Rear
123456 7 8910 11
L Post holes
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CROSSBARS
Measure the distance from
the Crossbar’s end to the
outer hole of the Mounting
Top. Using a grease pencil,
mark the location of the
hole and mark another one
at exactly 2.00” on center
from the rst hole.
1.2
1.1 Center the Front and Rear Crossbars onto Mounting Brackets.
RIGHT ROTATION ASSEMBLY SEQUENCE
This Ladder Rack is engineered to t a variety of
vehicles and truck caps. As such, the Crossbars
come without mounting holes and must be drilled
to attach to the Bracket Tops after the Mounting
Brackets have been installed to the vehicle or cap.
Prior to drilling, mark
a center line along the
length of the Crossbar
to ensure the holes
are correctly centered.
The marks must align
to the pre-drilled
factory L Post holes.
1.3
Drill holes using a
3/8” steel drill bit.
1.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
Flat Washer
M8 Lock Nut
M8 x 70mm Bolt
Flat Washer
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.3
Torque to
90 in-lbs
2.4
Torque to 90 in-lbs
1.6
1.5 Attach the Crossbars to the
Mounting Brackets using
the supplied hardware.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.1
5.4
Torque to
90 in-lbs
CYLINDER HARDWARE
3.2
3.1
2.5
Push the Crossbar Cap into
the Crossbar End as shown.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
DRIVE SHAFT
SEALING
Apply Silicone Sealant
to Connecting Bar ends
9.1
9.2
L POST
8
Torque to 90 in-lbs
CONNECTING BAR FASTENERS
67.2
Torque to 90 in-lbs
7.1
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
11/18
10
12
13
15
14
16
17
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY
SEQUENCE
REAR DRIVE SHAFT
10.1
10.2
10.3
Torque to
90 in-lbs
10.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CYLINDER HARDWARE
Push the Crossbar Cap into
the Crossbar End as shown.
CONNECTING BAR FRONT DRIVE SHAFT
Torque to
90 in-lbs
10.5 11.1
11.2
12.1
12.2
13.1
13.2
13.3
13.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
L POST
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
CONNECTING BAR FASTENERS
DRIVE SHAFT SEALING
14
Torque to 90 in-lbs
15.1
15.2
Apply Silicone Sealant
to Connecting Bar ends
16
Torque to 90 in-lbs
17.2
17.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
18
CYLINDER ADJUSTMENT
USAM-HRR269EUM380-US01 Rev-B 0118
HRR-269-E-UM3-80 ASSEMBLY INSTRUCTIONS–FINAL