Safe Fleet Prime Design PBC-6001 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
2
3
10
7
8
5
4
6
Channels (2X)
Screws (8X) End Caps (4X) Brackets (4X)
9
1
PBC-6001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)
1—FBM-0002 ........................................................ (Qty 1)
Channels with hardware
INSTALLER NOTE: Mounting Hardware or
Brackets to attach this rack to a vehicle
roof or cap are not included in this kit,
and must be purchased separately.
To purchase Mounting Hardware or
Brackets, please contact Prime Design
Sales & Support.
4—Handle Latch Assembly ................................... (Qty 1)
Right Hand
5—Ladder Stop Assembly .................................... (Qty 2)
1.75”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
PBC-6001 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Quick Clamp Tube Splice Assembly ................ (Qty 1)
5.00“
6—Front Hook Assembly ....................................... (Qty 1)
7—Clamp Down Tube ............................................ (Qty 1)
104.00” w/Tube Splice
9—Removeable Horn with Cap ............................. (Qty 1)
15.00”
10—Clamp Down Handle Assembly ..................... (Qty 1)
M8 x 45MM (1X)
M8 Lock Nut (1X)Clamp Down Handle (1X) " Flat Washer (2X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Rear
Rear
Front
Left
Right
Crossbar Rear
Flush to end
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
91.00”
*Note: Use Alternate instructions if marked distances exceed 18” (457mm).
*See Note
PBC-6001 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0002 FLUSH
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
A.1
A.2
Loosen nuts
A.4
Loosen nuts
A.5 Set to distances then torque Rear Bracket nuts to 90 in-lbs
A.3 Set to distances then torque nuts to 80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
Rear
Rear
Front
12—5/16” (313mm) from end
Crossbar Rear
Left
Right
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
91.00”
*Note: Move Channels rearward if marked front distance exceeds 18” (457mm).
*See Note
PBC-6001 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0002 ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
B.1
B.2
Loosen nuts
B.4
Loosen nuts
B.5
B.3
Set to distances then torque Rear Bracket nuts to 90 in-lbs
Set to distances then torque nuts to 80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
1
1
2
3
5
4
Rear
Front
Even Even
Even Even
Front
Rear
PBC-6001 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
RIGHT CLAMP DOWN
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 90 in-lbs
1.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
PBC-6001 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE CLAMP DOWN TUBE
2
3.2
3.1
3.3
3.4
Torque to 90 in-lbs
Torque to 90 in-lbs
HANDLE LATCH FRONT LADDER HOOK
SEE QUICK START GUIDE FOR ADJUSTMENTS
4.2 Torque to 90 in-lbs
4.1
5.2
Torque to 90 in-lbs
5.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
6
6
PBC-6001 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT BASE ASSEMBLY
SEQUENCE
LADDER STOPS
6.1
6.2
Torque to 90 in-lbs
Loosen nuts
USAM-PBC6001-US01 Rev-A 0318