Safe Fleet Prime Design CON 8009 User manual

PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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CON-8009 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEWCONTENTS OVERVIEW
Note: This Spliced Conduit Tube Assembly Kit is a
direct t for all Prime Design Gen 1 and 4 Ergoracks,
AluRacks, and Low Prole Racks. This kit includes
all new hardware, and discards all used or removed
hardware if using as a replacement or for repair.
1—Front Conduit Tube Splice ................................ (Qty 1)
2—Rear Conduit Tube Splice ................................ (Qty 1)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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M6 x 35MM (8X)
Splice Plate (4X)Splice Padding (4X)
M6 Lock Nut (8X) M6 Flat Washer (16X)
CON-8009 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
ACC-8103 Conduit Splice Assembly
M8 x 65MM (4X)
M8 Lock Nut (8X)
Anti-Seize (1X)
Flat Washer (8X)
Universal Connector (4X)Ladder Stop Clamp (8X)Ladder Stop Clamp (2X)
CON-1059 Conduit Carrier Mounting Kit
Mounting Clamp (2X)
M8 x 70 MM Carriage Bolt (4X)
CON-8009 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
4
PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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NOTE: Ladder Rack and Conduit Carrier is
shown for illustrative purposes only, and is
not included with this Conduit Mounting Kit.
This Conduit Mounting Kit contains only the
parts needed to repair, replace, or add one
Conduit Carrier.
CONDUIT TUBE SPLICE
SPLICED CONDUIT TUBE ASSEMBLY SEQUENCE
Assemble the left and right halves of the Splice Assembly.
Do not tighten the M6 Bolts until step 2.2
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CON-8009 ASSEMBLY INSTRUCTIONS–SPLICED CONDUIT TUBE ASSEMBLY
CONDUIT TUBE
Assemble the Front and Rear Conduit Splices, and the
top and bottom halves of the Splice Assembly. Ensure the
Conduit Tubes contact each other within the Tube Splice
Assembly. Do not tighten the M6 hardware until step 2.2
Torque M6 hardware
to 60 in-lbs
2.1
2.2
CON-8009 ASSEMBLY INSTRUCTIONS–SPLICED CONDUIT TUBE ASSEMBLY

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
CON-8009 ASSEMBLY INSTRUCTIONS–MOUNTING
3Place the Ladder Stop Clamps into the Crossbar
grooves as shown below.
CONDUIT CARRIER CLAMPS CONDUIT CARRIER MOUNTING
4.1
4.2
4.44.3
Center the front and rear of the Conduit Carrier evenly between
the Left and Right Rotations. Position the back end of the
Conduit Carrier according to your rack model, but no further
back than the end of the Drive Shaft.
Mount the Conduit Carrier onto the Ladder Stop Clamps as
shown below. Finger tighten only until Step 4.5.
Torque to 90 in-lbs
CON-8009 ASSEMBLY INSTRUCTIONS–MOUNTING

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
6
PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
CON-8009 ASSEMBLY INSTRUCTIONS–SPLICED CONDUIT TUBE ASSEMBLY
4.5
Torque to 90 in-lbs
CON-8009 ASSEMBLY INSTRUCTIONS–SPLICED CONDUIT TUBE ASSEMBLY

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USAM-CON8009-US01 Rev-A 1018