Safe Fleet PRIME DESIGN VRR3-E-PM21 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
5
13
7
1
6
8
10
60” Channels (4X)
Mountings (6X)
Top Connector (2X) Bottom Connector (2X)
M8 Bolt (4X)
End Caps (4X) Screws (8X) Brackets (6X)
3
11
12
9
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0020 ...................................................... (Qty 1)
Channels w/Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
4—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 2)
B Version, 35.75”
8—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
9—L Post................................................................. (Qty 2)
US3, Square Cap, 11.25”
10—Drive Shaft...................................................... (Qty 1)
Rear, Left Hand, 34.00”
6—Connecting Bar................................................. (Qty 2)
48.00”
5—Drive Shaft........................................................ (Qty 1)
Rear, Right Hand, 34.00”
13—Removeable Handle ...................................... (Qty 1)
11—Connecting Bar .............................................. (Qty 1)
24.00”
12—Front Drive Shaft............................................ (Qty 1)
B Version, 11.75”
" Flat Washer (20X)
Anti-Seize (2X)
Lubricant (2X)
Clevis Pin (2X)Cotter Pin (2X)
M8 x 50MM (8X) ⅜" x 2.25" (4X)
1.00" Sealing
Stickers (20X)
M8 Lock Nut (10X) ⅜" Lock Nut (4X) ⅜" Flat Washer (8X)
M8 x 25MM (2X)
HKT-8163 Rotation Hardware Kit

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0020
MOUNTING BRACKETS
Loosen nuts
Slide the upper and lower
Channel Connectors into
Channels and align holes
Slide all Mounting Bodies
onto Base Puller Assembly 2
Position Base Pullers and
Nut onto Roof Mounting Boss 1
3.2
3.1
Torque to
80 in-lbs
4.1
4.2
Slide Channels onto
Mounting Brackets
INSTALLER NOTE: Mounting Brackets
must be disassembled for installation
onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Left Rear
47.00”
4”
55.50”
Right Rear
47.00”
4”
55.50”
Left Rear
Flush to end
Flush to end
Right Rear
51.00”48.00”
51.00” 48.00”
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
5
Torque screws to 90 in-lbs
6Set to distances then torque Mounting Bracket nuts to 80 in-lbs
7
Loosen Bolts
8Set to distances shown, but do not tighten at this time

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
Rear
Front
Center
Front
Rear
1
1
3/17
2
4
5
7
9
6
8
1
8.25” 8.25”
8.25” 3.25”
6.25” 8.25”
RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
Torque to
90 in-lbs 1.2
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1
1.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
2.1
2.2
2.3
Torque to
90 in-lbs
3.1
3.2
4.1
4.2
FRONT DRIVE SHAFT
5.1
5.2
5.3

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
DRIVE SHAFT SEALING
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
6
7.1
7.2
Torque to 90 in-lbs
8.2
Torque to 90 in-lbs
8.1
9.1
9.2
Apply Silicone Sealant
to Connecting Bar ends
9.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
11/17
10
12
13
15
18
14
16
LEFT ROTATION ASSEMBLY
REAR DRIVE SHAFT CYLINDER HARDWARE
10.1
Torque to
90 in-lbs
10.2
10.3
11.1
11.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CONNECTING BAR
CONNECTING BAR FASTENERS Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
FRONT DRIVE SHAFT
14
Torque to 90 in-lbs
12.1
12.2
13.1
13.2
13.3
15.1
15.2

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
VRR3-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
17
DRIVE SHAFT SEALING
Torque to 90 in-lbs
16.1
16.2
18.1
Apply Silicone Sealant
to Connecting Bar ends
18.2

USAM-VRR3EPM21-US01 Rev-C 1019