Safe Fleet PRIME DESIGN HBR-E-6000 User manual

PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
2
2
3
4
6
7
8
1
5
10
9
Channels (2X)
Screws (8X) End Caps (4X) Brackets (4X)
HBR-E-6000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0001......................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)
4—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, G4, 33.50”
INSTALLER NOTE: Mounting Hardware or
Brackets to attach this rack to a vehicle
roof or cap are not included in this kit,
and must be purchased separately.
To purchase Mounting Hardware or
Brackets, please contact Prime Design
Sales & Support.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
HBR-E-6000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft ............................................. (Qty 1)
B Version, 35.75”
8—Z Post ............................................................... (Qty 1)
Adjustable 7.25”
10—Ladder Stop Assembly .................................. (Qty 2)
1.75”
5—HRR Handle Assembly .................................... (Qty 1)
35.00”
6—Connecting Bar ................................................ (Qty 1)
48.00”
HKT-8163-Rotation Hardware Kit
9—L Post ............................................................... (Qty 1)
Roller Cap, 9.25”
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (8X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)" Flat Washer (10X)
M8 x 25MM (1X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
4
HBR-E-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Rear
Rear
Front
Left
Right
Left Rear
1—9/16” (40mm) from end
Right Rear
Flush to end
Rear
Front
Left
Right
Flush to Channel End
Right Rear
Left Rear
Flush to Channel End
67.00”
67.00”
*Note: Use Alternate instructions if marked distances exceed 18” (457mm).
*See Note
*See Note
FBM-0001 FLUSH
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
A.1
A.2
Loosen nuts
A.4
Loosen nuts
A.5 Set to distances then torque Rear Bracket nuts to 90 in-lbs
A.3 Set to distances then torque nuts to 80 in-lbs
INSTALLER NOTE: Mounting Hardware or
Brackets to attach this rack to a vehicle
roof or cap are not included in this kit,
and must be purchased separately.
To purchase Mounting Hardware or
Brackets, please contact Prime Design
Sales & Support.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
HBR-E-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Rear
Rear
Front
Left Rear
Right Rear
Left
Right
*Move Channels rearward until front distance no longer exceeds 18” (457mm).
*See Note
*See Note
Rear
Front
Left
Right
Right Rear
72.00”
Left Rear
Flush to Channel End
Flush to Channel End
72.00”
FBM-0001 ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
B.1
B.2
Loosen nuts
B.4
Loosen nuts
B.5
B.3
Set to distances then torque Rear Bracket nuts to 90 in-lbs
Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
6
1
1
3/10
2
4
5
7
Rear
Front
6
Even Front
RearEven
9
8
HBR-E-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
RIGHT ROTATION ASSEMBLY
SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 90 in-lbs
1.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
REAR DRIVE SHAFT
CYLINDER HARDWARE CONNECTING BAR
2.1
2.2
2.3
Torque to 90 in-lbs
2.4
3.2
4.1
3.1
4.2
HBR-E-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
8
HBR-E-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
FRONT DRIVE SHAFT
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
CONNECTING BAR FASTENERS
6
7.2
Torque to 90 in-lbs
7.1
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
5.2
5.3
8.2
Torque to 90 in-lbs
8.1
5.1
5.4
Torque to 90 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
9
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow Control Screw to allow approximately 3
seconds time for the ladder to glide down when operating the
loaded Ladder Rack.
10
9
Apply Silicone Sealant
to Connecting Bar ends
DRIVE SHAFT SEALING
HBR-E-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
10
11
11
HBR-E-6000 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT SIDE BASE ASSEMBLY SEQUENCE
LADDER STOPS
11.1
11.2

Page Intentionally Left Blank

USAM-HBRE6000-US01 Rev-A 0118