Safe Fleet Prime Design HRR3-E-SP User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
2
2
3
410
6
1
5
8
7
9
Top Connector (2X) Bottom Connector (2X)
M8 Bolt (4X)
M6 T-Insert (12X)Neoprene Washer (24X)Fender Washer (12X)
End Caps (4X) Screws (8X)
60” Channels (2X)
48” Channels (2X)
Brackets (4X)
M6 Lock Nut (12X)
HRR-E-SP ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)
1—FBM-0057......................................................... (Qty 1)
Channels with hardware

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
HRR-E-SP ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Front Drive Shaft .............................................. (Qty 2)
B Version, 35.75”
7—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
9—Drive Shaft........................................................ (Qty 1)
Rear, Left Hand, 50.00”
5—Connecting Bar................................................. (Qty 2)
48.00”
4—Drive Shaft........................................................ (Qty 1)
Rear, Right Hand, 50.00”
10—HRR Removeable Handle Assembly ............. (Qty 1)
HKT-8163-Rotation Hardware Kit
ASZ-0101 (2X)
LUB-0101 (2X)
CLP-1100-F (2X)CTP-1075-B (2X)
BLT-6850-M8 (8X)
BLT-6822-H (4X) LBL-0105 (16X)
BLT-6824-M8 (2X)
8—L Post ................................................................ (Qty 2)
Gen2, Roller Cap, 9.25”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
42”
60”
Neoprene Washer (outside)
M6 T-Insert
Neoprene Washer (inside)
Fender Washer
M6 Lock Nut
Right Rear
6.375”
Left Rear
6.375”
HRR-E-SP ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Assemble Channel hardware
through roof as shown, but
do not tighten.
0.1
Slide the upper and lower
Channel Connectors into
Channels and align holes
0.2
0.3
Slide Channels onto
Mounting Brackets
0.4
Torque screws to 90 in-lbs
M8 x 40MM Bolt
0.5 Set to specied distances shown below, then torque Mounting
hardware nuts to 80 in-lbs.
FBM-0057
MOUNTING BRACKETS

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
Right Rear
96.00”
5.375”
Left Rear
96.00”
5.375”
HRR-E-SP ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
0.6 Loosen bolts
0.7 Set to distances then torque Bracket nuts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
1
1
3/17
2
4
8
Rear
Front
5
7
6
Even
Even
Even
Even
Front
Rear
16
RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
HRR-E-SP ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1
Torque to
90 in-lbs
1.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
HRR-E-SP ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
2.1
2.2
2.3
Torque to
90 in-lbs
2.4
CYLINDER HARDWARE CONNECTING BAR
3.2
4.1
3.1
4.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
HRR-E-SP ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
FRONT DRIVE SHAFT
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
CONNECTING BAR FASTENERS
6
7.2
Torque to 90 in-lbs
7.1
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
5.2
5.3
8.2
Torque to 90 in-lbs
8.1
5.1

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
10/17
9
11
12
15
13
14
16
HRR-E-SP ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY
REAR DRIVE SHAFT
9.1
Torque to
90 in-lbs
9.2
9.3
9.4

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
10
HRR-E-SP ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CYLINDER HARDWARE
FRONT DRIVE SHAFT CONNECTING BAR FASTENERS
CONNECTING BAR
10.2
10.1
11.1
11.2
13
12.2
12.1
12.3