Safe Fleet Prime Design MCC-234 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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MCC-234 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Crossbar Assembly (w/Caps) ...........................Qty 1)
Rear. Drilling required for Mounting Brackets.
2—Crossbar Assembly (w/Caps) ......................... (Qty 1)
Front. Drilling required for Mounting Brackets.
5—Tube Splice ...................................................... (Qty 2)
7.00”
4— Front Tube Assembly ...................................... (Qty 1)
Right Hand, 45.00”
3—Rear Tube ........................................................ (Qty 1)
Right Hand, with Handle Latch, 45.00”
6—Clamp Handle................................................... (Qty 2)
7—Clamp Down Handle Tube .............................. (Qty 2)
14.50”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
MCC-234 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
12—Rear Clamp Down Tube Bracket .................. (Qty 1)
Right Hand with hardware
11—Front Tube Assembly ..................................... (Qty 1)
Left Hand, 45.00”
13—Front Hook ..................................................... (Qty 2)
Slotted, with hardware, 5.52”
10—Rear Tube ...................................................... (Qty 1)
Left Hand, with Handle Latch, 45.00”
8—Rear Clamp ...................................................... (Qty 2)
PVC Coated, with hardware, 9.90”
9—Rear Clamp Down Tube Bracket ..................... (Qty 1)
Left Hand with hardware
15—Mounting Assembly ...................................... (Qty 4)
Adjustable (requires assembly)
16—Caravan Mounting Kit ................................... (Qty 1)
(May not be used for all vehicles)
Gutterless Base Base Foam Pad
14—Handle Latch Lock Plate................................ (Qty 1)
With Hardware, Gen1
" x 1.25” (8X)
17—HKT-8123 Gutterless Mounting Kit .............. (Qty 2)
(not called out in Overview)
Anti-Seize (1X)
M8 Lock Nut (12X) " Flat Washer (12X)
M8 x 70MM (4X)
Seal Washer (4X) Neoprene Washer (4X)
Fender Washer (4X)
M8 x 30MM (4X)M8 x 25MM (4X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
MCC-234 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
Anti-Seize (1X)
Cotter Pin (1X)
M8 x 25MM (4X)
M8 Lock Nut (13X) " Flat Washer (20X)
M8 x 55MM (2X)
M8 x 65MM (2X)
M8 x 70MM (4X)
M8 x 65MM (1X)
Set Screw (1X)
Handle Ball (1X) Handle Bushing (2X)
18—HKT-8112 Clamp Down Hardware Kit .......... (Qty 2)
(not called out in Overview)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
M8 x 30MM Bolt
Seal Washer
Base Foam Pad
Neoprene Washer
Fender Washer
M8 Lock Nut
Utility Body
MCC-234 ASSEMBLY INSTRUCTIONS–PREASSEMBLY PROCEDURES
Assemble remaining Mounting Bracket assemblies as shown.
0.2
MOUNTING BRACKET ASSEMBLY
Assemble Mounting Foot to Mounting Bracket and
torque to 90 in-lb.
0.1
0.3
0.4
0.5
Torque to 90 in-lbs
Torque to 100 in-lbs
Assemble the Mounting
Brackets to the roof.
Do not tighten the bolt
assembly until Step 0.5

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
M8 x 70MM Bolt
Flat Washer
Flat Washer
M8 Lock Nut
M8 x 70MM Bolt
Flat Washer
Flat Washer
M8 Lock Nut
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MCC-234 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
REAR CROSSBAR
1Attach the Rear Crossbar onto the left and
right Mounting Brackets using the indicated
hardware. Torque all nuts to 90 in-lbs.
FRONT CROSSBAR
2Attach the Front Crossbar onto the left and
right Mounting Brackets using the indicated
hardware. Torque all nuts to 90 in-lbs.
RIGHT ROTATION ASSEMBLY SEQUENCE

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
M8 x 65MM Bolt
Flat Washer
Flat Washer
M8 Lock Nut
M8 x 55MM Bolt
Flat Washer
Flat Washer
M8 Lock Nut
MCC-234 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
HANDLE TUBE BRACKET
4.4
CLAMP DOWN HANDLE TUBE
4.5 Bend the Cotter Pin to
secure it in the Handle Tube
3Attach the Tube Bracket
onto the Crossbar using
the indicated hardware.
Torque nuts to 90 in-lbs.
4.1 Insert one Handle Tube Bushing
into the Tube Bracket.
Position Handle
Bushing as shown
4.2 Attach the Rear Tube Hook
to the Handle Tube using
the indicated hardware
4.3 Slide the assembled Handle Tube
into the Bushing until the Hook
contacts the Bushing.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
Figure 2
M8 x 70MM Bolt
Flat Washer
Flat Washer
M8 Lock Nut
M8 x 30MM Bolt
Flat Washer
Flat Washer
M8 Lock Nut
MCC-234 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
REAR CLAMP DOWN TUBE
4.6 Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
5.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 2
HANDLE LATCH
5.2 Attach the Rear Tube onto the Crossbar using the
indicated hardware. Torque nuts to 90 in-lbs.
6Attach the Handle Latch
(if not assembled) onto
the Rear Tube using
the indicated hardware.
Torque nuts to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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M8 x 25MM Bolt
Flat Washer
Flat Washer
M8 Lock Nut
MCC-234 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE
CLAMP DOWN TUBE SPLICE
7.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown.
7.2
Place the Clamp Down Handle into the large
hole in the Handle Ball. Position the Handle
so the Set Screw hole is aligned with that on
the Handle Ball.
7.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
8Assemble the Tube Splice using the
indicated hardware, then slide the
Splice onto the Rear Clamp Down
Tube. Do not tighten until Step 9.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
M8 x 65MM Bolt
Flat Washer
Flat Washer
M8 Lock Nut
MCC-234 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
FRONT LADDER HOOK FINAL FASTENER TORQUE
Verify torque values for all indicated fastener hardware
11
10 Attach the Front Ladder Hook onto the Front Crossbar
using the indicated hardware. Torque nuts to 90 in-lbs.
9.4
Torque to 90 in-lbs
FRONT CLAMP DOWN TUBE
9.1
Slide the Front
Clamp Down Tube
through the Tube Holder.
9.2
Slide the
Clamp Down
Tube into the
Splice until
fully seated.
Rotate the Clamp Down
Horn so axis is 45°to
the vehicle’s roof.
9.3

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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MCC-234 ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN
LEFT ROTATION
ASSEMBLY SEQUENCE
18 Repeat steps 9.1–9.4 to complete
the left side Clamp Down
19 Repeat step 10 to install the left side
Front Ladder Hook
17 Repeat step 8 to install the left
side Tube Splice
12 Repeat step 3 to install the left
side Handle Tube Bracket
Repeat steps 4.1–4.6 to install
the left side Handle Tube
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14 Repeat steps 5.1–5.2 to install the
left side Rear Clamp Down Tube
15 Repeat step 6 to install the left
side Handle Latch
16 Repeat steps 7.1–7.3 to install
the left side Clamp Down Handle
20 Repeat step 11 to verify torque values
on all left side Clamp Down hardware

USAM-MCC234-US01 Rev-B 0218