Safe Fleet PRIME DESIGN HRI-NV11B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
11
6
1
5
10
8
7
9
Brackets (4X) End Caps (4X)Bottom Connector (2X)Top Connector (2X) Screws (8X)
Channels (2X)
Channels (2X)
T Slot Insert (18X)Square Nut (20X)M8 x 20MM (18X)
M8 x 40MM Bolt (2X)
M8 x 45MM Bolt (2X)
Channel Strip (2X)
HRI-NV11B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0048 ........................................................ (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HRI-NV11B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Front Drive Shaft ............................................. (Qty 2)
B Version, 38.75”
8—Z Post ............................................................... (Qty 4)
Adjustable, 7.25”
9—L Post ................................................................ (Qty 4)
Gen2, Roller Cap , 9.25”
5—Connecting Bar ................................................ (Qty 2)
48.00”
11—HRR Removeable Handle Assembly ............ (Qty 1)
7—Drive Arm ......................................................... (Qty 1)
Incline Version with Bushing and Hardware
10—Rear Drive Shaft ............................................ (Qty 1)
Left Hand, A Version, 50.00”
4—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, A Version, 50.00”
Anti-Seize (2X)
Lubricant (2X)
Clevis Pin (2X)Cotter Pin (2X)
⅜” x 2.25” (4X)M8 x 25MM (2X)
1.00" Sealing
Stickers (20X)
M8 Lock Nut (10X) ⅜" Lock Nut (4X) ⅜" Flat Washer (8X)" Flat Washer (20X)
M8 x 50MM (8X)
12—HKT-8163 (Not called out in Overview)........ (Qty 2)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Square Nut M8
Vehicle Roof Mount
T Slot Insert
Bolt M8 x 20MM
2.75”
Channel Front
2.50”
Channel Rear
HRI-NV11B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0048 MOUNTING SYSTEM
CHANNELS TO ROOF
Do not tighten.
Slide Channels onto roof Mounts and set distances as shown.
0.5
0.6
Assemble Mounts as
shown below.
0.1
0.2
Torque Allen Flat
Head Screws on Roof
Mounts to 90 in-lbs
0.4
Torque screws to 90 in-lbs
Slide the upper and lower
Channel Connectors into
Channels and align holes
0.3

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
HRI-NV11B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Channel Rear Channel Front
99.00”
5–⅜”
Rear
Front
Left
Right
Right
Channel Strip
Bolt M8 x 45MM
Rear
Front
Left
Square Nut M8
0.7
Loosen bolts
0.6
0.8 Finger-tighten to retain positions. Do not torque until Step 1.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
1
1
3/11
2
4
6
8
6–5/16”
6–5/16” 6–5/16”
7–5/16”
Rear
Front
Front
Rear
7
10
5
9
RIGHT INCLINE ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 90 in-lbs
1.2
HRI-NV11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE INCLINE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
REAR DRIVE SHAFT
2.1
2.2
2.3
Torque to
90 in-lbs
2.4
CYLINDER HARDWARE CONNECTING BAR
3.2
4.1
3.1
4.2
HRI-NV11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE INCLINE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8FRONT DRIVE ARM
6.2
6.3
6.1
7
FRONT DRIVE SHAFT
CONNECTING BAR FASTENERS
8.2
Torque to 90 in-lbs
8.1
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
8.1
5.1
Align holes
5.2
HRI-NV11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE INCLINE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
9.2
Torque to 90 in-lbs
9.1
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
HRI-NV11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE INCLINE ROTATION
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
11
DRIVE SHAFT SEALING
10.1
Apply Silicone Sealant
to Connecting Bar ends
10.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
11/18
10
12
15
14
17
16
13
10.1
10.2
LEFT ROTATION ASSEMBLY
SEQUENCE
REAR DRIVE SHAFT
Torque to
90 in-lbs
10.3
HRI-NV11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
CYLINDER HARDWARE
FRONT DRIVE SHAFT CONNECTING BAR FASTENERS
CONNECTING BAR
14
12.1
12.2
13.1
13.2
13.3
11.2
11.1
HRI-NV11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12 Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Torque to 90 in-lbs
16.1
16.1
16.2
Torque to 90 in-lbs
15.1
15.1
15.2
USAM-HRINV11B-US01 Rev-A 0118
HRI-NV11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
17.1
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
18
CYLINDER ADJUSTMENT
17.2