Safe Fleet Prime Design AR1221 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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AR1221 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—FBM-0084-A ..................................................... (Qty 1)
Channels with hardware
2—Side Rail Assembly........................................... (Qty 1)
Rear, Right Hand, 60.00”
3—Side Rail Assembly........................................... (Qty 1)
Front, Right Hand, 36.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”
M8 Flat Head Screw (16X)
Brackets (4X)
End Caps (4X)
Channels (2X)
Channel Connector (6X)Nylon Washer (6X) Foam Pad (6X)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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AR1221 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Side Rail Assembly .......................................... (Qty 1)
Front, Left Hand, 36.00”
5—Side Rail Assembly .......................................... (Qty 1)
Rear, Left Hand, 60.00”
ASZ-0101 (1X)
M8 Cap Head Bolt (14X)
Roller Spring (2X)
M8 Lock Washer (14X)
Roller Tube Pin (2X)
M8 Strip Nut (14X)
Roller Holder (2X)
HKT-0081-Hardware Kit
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”
10—Roller Tube Assembly .................................... (Qty 1)
With caps, 49.75”
9—AluRack Standard Crossbar ............................ (Qty 3)
With hardware, 53.00”
8—AluRack Construction Crossbar ...................... (Qty 3)
With hardware, 53.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
12.50”
Channel Front
3.25”
Channel Rear
Fig. 1
Nylon Spacer
Foam Gasket
Left Rear
Right Rear
55.50”
5.00”
55.50”
5.00”
AR1221 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0045-A
CHANNELS TO ROOF
Slide Channel Connectors
into Channels as shown
0.6 Loosen bolts
0.7 Set to distances then torque Rear Bracket nuts to 90 in-lbs
Install Channels into roof Channel groove as shown
0.3
Position Channels as
shown below in Fig.1
0.1
0.2
0.4 Install fasteners into factory
roof rail mounting locations.
0.5
Torque to 150 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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1/2/3
4/5 (ARH-5)
4/5 (ARH-5)
4/5 (ARH-5)
4/5(AR-5)
4/5(AR-5)
4/5(AR-5)
1/2/4
ALURACK ASSEMBLY SEQUENCE
AR1221 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
STRIP NUT ASSEMBLY
1Insert Strip Nuts (6x) per side
into Side Rails as shown

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
AR1221 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
LEFT SIDE RAIL AND CROSSBARS
3.1
Do not tighten
until Step 5.2
3.2
Crossbar Bolts attach into
pre-installed Strip Nuts
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
2.2
2.1 Assemble Side rails as shown

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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16.50” 18.50”
72.00”
18.50” 18.50” Front Crossbar flush
to Side Rail ends
Rear
5.75”
Front
RIGHT SIDE RAIL AND CROSSBARS
CROSSBAR ADJUSTMENT
5.2
4.1
5.1
Torque all Crossbar
Bolts to 90 in-lbs
Adjust Crossbar
distances as
shown below
Do not tighten
until Step 5.2
4.2
Crossbar Bolts attach into
pre-installed Strip Nuts
AR1221 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8ROLLER ASSEMBLY
6.1
6.2
6.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs
AR1221 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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Even
Rear Left Rear Right
Even
AR1221 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
MOUNTING RACK TO CHANNELS
7.2
7.4
7.5
Torque to 90 in-lbs
7.1
Loosen nuts on all
Mounting Brackets
7.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
10 ADDITIONAL INFORMATION
For additional information regarding your AR1221 Ladder Rack, please
visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
7.6
Torque to 90 in-lbs
AR1221 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION