Safe Fleet PRIME DESIGN VRI 226 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VRI-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
4—Rear Drive Shaft............................................... (Qty 1)
Left Hand, B4 Version, 50.00”
1—Rear Crossbar................................................... (Qty 1)
3—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 50.00”
2—Front Crossbar.................................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRI-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Front Drive Shaft .............................................. (Qty 2)
B Version, 38.75”
5—Connecting Bar................................................. (Qty 2)
48.00”
10—Mounting Bracket Assembly...........................(Qty 3)
Low Mounting, 4.50”, GM
8—Z Post ................................................................ (Qty 4)
Adjustable, 7.25”
9—L Post ................................................................ (Qty 4)
9.25”, Gen1
7—Drive Arm .......................................................... (Qty 1)
Incline Version with Bushing and Hardware
11—Mounting Bracket Assembly ..........................(Qty 1)
High Mounting, 5.00”, GM
12—HKT-8163-Rotation Hardware Kit ................. (Qty 2)
(Not called out in Overview)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
VRI-226 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
0.5
MOUNTING BRACKETS-LOW GM 4.5”
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.4 to assemble the remaining
four (4) GM 4.5” Low Mounting Brackets. Proceed to
Step 1.1
Assemble the Z Plate and secure with washer and nut. Do not
tighten until the rack is mounted onto the vehicle.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
0.3
Secure mounting assembly with
washer and nut. Do not tighten
until the rack is mounted onto
the vehicle.
0.4
4.50” Low Bracket Brace
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
VRI-226 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.10
MOUNTING BRACKETS-HIGH GM 5.0”
BRACKET PRE-ASSEMBLY
Proceed to Step 1.1
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.7
Insert bent bolt
and washer through
mounting bracket
0.6
0.8
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.9
4.75” High Bracket Brace

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
1
1
4
2
20
3/19
10
5
6
7
8/9
RIGHT ROTATION ASSEMBLY SEQUENCE
CROSSBARS REAR DRIVE SHAFT
2.2
Apply Anti-Seize compound to Mounting Bracket bolts.
1.1
1.2
1.2
1.3 Repeat Steps 1.1–1.2 to install the remaining Mounting
Brackets onto the Front Crossbar. Use the 5.0” Bracket
on the Right hand side of the Front Crossbar.
2.1
2.3
Torque to 90 in-lbs.
VRI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR
4.1
4.2
FRONT DRIVE ARM
5.2
5.1
Align holes
FRONT DRIVE SHAFT
6.2
6.3
6.4
Torque to
90 in-lbs.
6.1
VRI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
10.1
10.1
10.2
Torque to 90 in-lbs
L POSTS
9
9
Torque to
90 in-lbs
Torque to 90 in-lbs
CROSSBAR SEALING
8
8
Cover the second
Crossbar hole.
Cover the rst
Crossbar hole.
CONNECTING BAR FASTENERS
7
VRI-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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13
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12/19
18
14
15
20
16/17
LEFT ROTATION ASSEMBLY SEQUENCE
CYLINDER ASSEMBLY
12.1
12.2
REAR DRIVE SHAFT
11.2
11.1
11.3
Torque to 90 in-lbs.
VRI-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
CROSSBAR SEALING
16
16
Cover the rst
Crossbar hole.
Cover the second
Crossbar hole.
15
FRONT DRIVE SHAFT
14.2
14.3
14.4
Torque to
90 in-lbs.
14.1
CONNECTING BAR
13.1
13.2
VRI-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
L POSTS Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
18.1
18.1
18.2
Torque to 90 in-lbs
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
19
17
17
Torque to
90 in-lbs
Torque to
90 in-lbs
VRI-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12 DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
20.2
20.1
Apply Silicone Sealant
to Connecting Bar ends
20.2
20.1
USAM-VRI226-US01 Rev-B 0718
VRI-226 ASSEMBLY INSTRUCTIONS–FINAL INSTRUCTIONS