SafeWaze FS808 User manual

User Manual
V1.0 2017 Copyright SAFEWAZE ™
FS808
60’, 80’ AND 100’
PORTABLE ROPE HORIZONTAL
LIFELINE
Compliant with OSHA 1910, OSHA 1926 Subpart M
and ANSI A10.32
2010

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Table of Contents
1 INTRODUCTION & SCOPE OF USE............... 3
2 APPLICABLE SAFETY STANDARDS.............. 4
3 WORKER CLASSIFICATIONS......................... 4
4 PRODUCT SPECIFIC APPLICATIONS............ 4
5 LIMITATIONS.................................................... 5
6 COMPATIBILITY OF CONNECTIONS ............6-7
7 COMPONENTS AND SPECIFICATIONS......... 8
8 INSTALLATION AND USE................................ 9
9 UNINSTALL GUIDE......................................... 10
10 FALL CLEARANCE CHART ............................ 10
11 INSPECTION AND MAINTENANCE ............... 11
12 INSPECTION LOG .......................................... 12
12 LABELS ........................................................... 13

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Introduction of FS808 & Scope of Use
Thank you for purchasing a SAFEWAZE™ FS808 Temporary Rope Horizontal Lifeline.
This manual must be read and understood in its entirety, and used as part of an em-
ployee training program as required by OSHA or any applicable state agency.
This manual and any other instructional material must be available to the user of the
equipment. The user must understand how to safely and effectively use the FS808,
and all fall protection equipment used in conjunction with the FS808.
The SAFEWAZE™ FS808 has been designed for your safety.
These temporary lifeline systems are designed to offer users a exible achorage
between two structures. The lines can also be used to provide a temporary handrail or
barrier system.
FS808
System Recommended Users Maximum Users
FS808 2 4

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Applicable Safety Standards
When used according to instructions, this product meets or exceeds all applicable
OSHA 1926.502 Subpart M, OSHA 1910, and ANSI A10.32 standards for fall
protection. Applicable standards and regulations depend on the type of work being
done, and also might include state-specic regulations. Refer to local, state, and
federal (OSHA) requirements for additional information concerning the governing of
occupational safety regarding Personal Fall Arrest Systems (PFAS).
Worker Classifications
Understand the denitions of those who work in proximity of or may be
exposed to fall hazards.
Qualied Person: A person with an accredidated degree or certication, and with
extensive experience or sufcient professional standing, who is considered procient in
planning and reviewing the conformity of fall protection and rescue systems.
Competent Person: A highly trained and experienced person who is assigned by the
employer to be responsible for all elements of a fall safety program, including, but not
limited to, its regulation, management, and application. A person who is procient in
identifying existing and predictable hazards, and who has the authority to stop work in
order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be
subject to potential or existing fall hazards.
It is the responsibility of a Qualied or Competent person to supervise the job
site and ensure safety regulations are complied with.
Personal Fall Arrest: SAFEWAZE™ FS808 Horizontal Lifelines can be used as part
of a complete Personal Fall Arrest System (PFAS) for a maximum of 4 users
(310 lbs/person 2-user maximum, 220 lbs/person 4-user maximum). The structure
utilized for attachment must be capable of withstanding a load of 5,000 lbs in all
directions permitted by the system. The maximum allowable free fall is 6 ft, with the
maximum combined length of the fall arrester, lanyard extension, and D-ring being 36
inches.
Product Specific Applications

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Lanyard Length
(6’ Total)
Deceleration
distance (4’ total)
Height of harness
dorsal D-ring from
worker’s feet
(6’ total)
Safety factor
(2’ total)
Required
distance
from
Anchorage
(18’ total)
Fall Clearance: There must be sufcient clearance below the anchorage connector to
arrest a fall before the user strikes the ground or an obstruction. When calculating fall
clearance, account for a MINIMUM 2’ safety factor, deceleration distance, user height,
length of lanyard/SRL, and all other applicable factors. (See Figure 1)
Limitations
Fall Clearance Diagram
***Diagram shown is an example
fall clearance calculation ONLY.
For all applications: worker weight capacity range
(including all clothing, tools, and equipment) is 130-310 lbs
FIGURE 1

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V1.0 2017 Copyright SAFEWAZE ™
Swing Falls: Prior to installation or use, make considerations for eliminating or
minimizing all swing fall hazards. Swing falls occur when the anchor is not directly
above the location where a fall occurs.Always work as close to in line with the anchor
point as possible. Swing falls signicantly increase the likelihood of serious injury or
death in the even of a fall. (See Figure 2)
COMPATIBILITY OF CONNECTIONS
Connectors are compatible with connecting elements when they have been designed
to work together in such a way that their sizes and shapes do not cause their
gate mechanisms to inadvertently open regardless of how they become oriented.
Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least
5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage or other
system components (see Figure 4). Do not use equipment that is not compatible. Non-
compatible connectors may unintentionally disengage (see Figure 3). Connectors must
be compatible in size, shape, and strength. Self-locking snap hooks and carabiners are
required by ANSI Z359 and OSHA guidelines. Contact SAFEWAZE™ if you have any
questions about compatibility.
FIGURE 3 - UNINTENTIONAL DISENGAGEMENT
Non-compliant part
3 - gate opens
2 - gate presses
against
non-complaint
part
4 - and parts disengage.
1 -
NOTE: SOME SPECIALITY CONNECTORS HAVE ADDITIONAL REQUIREMENTS.
CONTACT SAFEWAZE™ WITH QUESTIONS.
FIGURE 2
Page 6

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Using a connector that is undersized or irregular in shape (1) to connect a snap hook
or carabiner could allow the connector to force open the gate of the snap hook or
carabiner. When force is applied, the gate of the hook or carabiner presses against
the non-compliant part (2) and forces open the gate (3). This allows the snap hook or
carabiner to disengage (4) from the connection point.
MAKING CONNECTIONS
Snap hooks and carabiners used with this equipment must be double locking and/
or twist lock. Ensure all connections are compatible in size, shape and strength. Do
not use equipment that is not compatible. Ensure all connectors are fully closed and
locked.
SAFEWAZE™ connectors (snap hooks and carabiners) are designed to be used
only as specied in each product’s user’s instructions. See gure 4 for examples of
inappropriate connections. Do not connect snap hooks and carabiners:
• To a D-ring to which another connector is attached.
• In a manner that would result in a load on the gate (with the exception of tie back
hooks).
• NOTE: Large snap hooks must not be connected to objects which will result in a
load on the gate if the hook twists or rotates, unless the snap hook complies with
ANSI Z359.1-2007 or ANSI Z359.12 and is equipped with a 3,600 lb (16 kN) gate.
Check the marking on your snap hook to verify its compatibility.
NOTE: Large throat snap hooks must not be connected to standard size D-rings or
similar objects which will result in a load on the gate if the hook or D-ring twists or
rotates, unless the snap hook complies with ANSI Z359.1-2007 or ANSI Z359.12 and is
equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify
that it is appropriate for your application.
• In a false engagement, where features that protrude from the snap hook or
carabiner catch on the anchor, and without visual conrmation seems to be fully
engaged to the anchor point.
• To each other.
• By wrapping the web lifeline around an anchor and securing to lifeline except as
allowed for Tie Back models.
• To any object which is shaped or sized in a way that the snap hook or carabiner will
not close and lock, or that roll-out could occur.
• In a manner that does not allow the connector to align properly while under load.

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FIGURE 4 - INAPPROPRIATE CONNECTIONS
Components and Specifications
Tensioner
Cross Arm Straps
Carabiners
O-rings
Rope Lifeline
Storage / Transport Bag

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Housing Plate
Housing Plate
Swivel Eye End of Rope
to Anchorage
Free End of Rope at
Tensioner
Housing Plate Endplate Nut Tensioning Lever
Cam Anchorage
Attachment Point
Drum of Tensioner
Cam and Lever
Housing Plate Pins
Installation and Use
1. Loosen endplate nut and Split Housing Plates. Pull back cam and lever and wrap rope around the
drum of the tensioner as indicated related to rope end anchor point. Observe the path of the rope
with regard to both the Cam and the Housing Spacers. Reposition the housing plates, and ensure
the plate sits squarely on the pins. Once aligned, tighten the endplate nut securely to hold the plates
in position.
2. With a carabiner and cross arm strap, attached the swivel end of the rope to one anchorage and
with the second carabiner secure the cam of the tensioner to the second anchorage. If the tensioner
is installed as indicated, the tail of the rope will hang down and may be used with an automatic rope
grab as a life line for access protection
3. Pull initial slack through the tensioner by hand, and check that the rope is sitting in the groove of
the drum at this time. If the rope is trapped between the cam and the side of the drum, release the
cam by hand and pull on the rope till it slips back into the center of the drum. It is not necessary to
pull rope till it is fully taught, this is achieved by winding on tension with the tensioning lever.
4. The rope tensioner can be wound so that the horizontal portion of the lifeline becomes taught
enough to hold and arrest a fall. Do not try to reverse wind the tensioner as the cam will lock and
resist any rotation in this direction. This lifeline requires 400 lbs (200 kg) of force to function optimally.
This may be tested by loading the rope 5 ft (1.5 m) from the tensioner by hand pulling downward on
the lifeline. The sag of the lifeline should not exceed 4 in (100 mm).

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Uninstall Guide
FS808 Fall Clearance Chart
Uninstall is easily achieved by loosening the endplate nut which will then loosen the the cam lever
enough to be pulled back. With some small effort, the cam will release from the drum allowing the
rope to be pulled back through the tensioner and the lifeline taken down from its anchorage. Upon
releasing the rope, check the rope at the point of the tensioner to ensure that wear and tear during
use has not separated the bers of the rope’s protective sheath.
Sample Image of Installed Tensioner
24.3
(7.41)
22.47
(6.85)
24.27
(7.40)
25.42
(7.75)
11-20
(3.35-6.10)
20
(6.10)
21.6
(6.58)
23.1
(7.04)
20.5
(6.25)
22
(6.71)
Span Length in feet
(m)
31-40
(9.45-12.20)
21-30
(6.40-9.14)
1-10
(.30-3.05)
SAFEWAZE Required Clearance for up to 4 Users
Maximum 100 span
Fall Clearance with
6Energy Absorbing
Lanyard in feet (m)
FOUR USERS
21.32
(6.50)
Fall Clearance with
6Energy Absorbing
Lanyard in feet (m)
TWO USERS
19
(5.79)
Fall Clearance with
6Energy Absorbing
Lanyard in feet (m)
ONE USER
18
(5.48)
19
(5.79)
Fall Clearance with
6Energy Absorbing
Lanyard in feet (m)
THREE USERS
20
(6.10)
21
(6.40)
22.8
(6.95)
41-50
(12.50-15.24)
23.7
(7.22)
24.8
(7.55)
26
(7.92)
27.23
(8.30)
51-60
(15.54-18.30)
25
(7.62)
26.2
(7.98)
27.6
(8.41)
28.87
(8.80)
61-70
(18.59-21.34)
26.4
(8.05)
27.8
(8.47)
29
(8.84)
30.18
(9.20)
71-80
(21.64-24.38)
28.1
(8.56)
29.5
(8.99)
30.7
(9.35)
32
(9.75)
81-90
(24.70-27.43)
30.25
(9.22)
31.9
(9.72)
33.5
(10.21)
34.2
(10.42)
91-100
(27.74-30.48)
32.6
(9.94)
33.7
(10.27)
35
(10.66)
36.75
(11.20)

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Inspection and Maintenance
Inspection
Inspect the device for corrosion and/or damage.
Check the Housing Plates for signs of distortion.
Ensure that the Housing Plate Pins are not damaged and that the plate can freely
move and seats properly on the pins.
Check that the tensioner lever opens and operates properly.
Ensure the swivel element on the rope is free to swivel and there are not cracks or
structural defects.
Inspect both the webbing and rope for cuts, abrasions and contamination.
Maintenance
Any SAFEWAZE™ FS808 Horizontal Lifeline components requiring maintenance must
be tagged “unusable” and removed from service.
Cleaning maintenance may be performed by the user.
Repairs to the product may only be made by the manufacturer or entities authorized in
writing by the manufacturer.
THIS DEVICE MUST ONLY BE SERVICED BY A TRAINED AND COMPETENT INDIVIDUAL!
NEVER ATTEMPT TO SERVICE THIS UNIT OR TAMPER WITH ITS FUNCTION IN ANY WAY!
Storage
When not installed, the SAFEWAZE™ FS808 Horizontal Lifeline should be stored in a
cool, dry place out of direct sunlight. Do not store in areas where damage from
environmental factors such as heat, light, excessive moisture, oil, chemicals and their
vapors, or other degrading elements may be present. Do not store damaged
equipment or equipment in need of maintenance in the same area as product approved
for use. Equipment that has been stored for an extended period must be inspected as
described in these User Instructions prior to use.

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Inspection Log
DATE INSPECTED
BY:
CONDITION OF SYSTEM

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Labels

User Manual
V1.0 2017 Copyright SAFEWAZE ™
WARRANTY
SAFEWAZE™
322 Industrail Court
Concord, NC 28025
PHONE: [phone]
FAX: [phone]
EMAIL: [email protected]
Web: safewaze.com