Salford BBI ENDURANCE User manual

READ MANUAL IN ITS ENTIRETY BEFORE OPERATING MACHINE
ENDURANCE
OPERATOR’S MANUAL 2019
Salford BBI Inc.
470 South Wayside Street
Cornelia, GA 30531
www.salfordgroup.com/bbi-spreaders/
[phone]

Table of Contents
Warranty Information .............................................................................................................................3
Safety Instructions..................................................................................................................................5
Safety Warnings ...............................................................................................................................6
General Safety................................................................................................................................11
Safety Decals .................................................................................................................................12
Set-up and Preparation............................................................................................................................
Tractor Preparation and Hook-up ..................................................................................................16
 HydraulicConguration ................................................................................................................18
Hydraulic Oil Cooler Information..................................................................................................20
Pre-Operation Inspection Sheet .....................................................................................................21
Systems Identication .............................................................................................................................
Binary Manifold.............................................................................................................................22
Manual Flow Controls -Spinner Speed Adjustment- Conveyor Speed Adjustment......................23
Hydraulic Options- Additional Performance .................................................................................24
Operation.....................................................................................................................................................
Manual Operation-Setting Application Rate (No rate controller)..................................................25
Rate Chart for Manual Operation ..................................................................................................26
Factors Affecting Spread Patterns...................................................................................................27
Pattern Adjustment-Flow Divider...................................................................................................28
Pattern Adjustment-Spinner Speed.................................................................................................29
Rate Controller Info.....................................................................................................................
Teejet CL250.................................................................................................................................30
Teejet IC-18....................................................................................................................................31
Controller Setup Information..........................................................................................................32
Lubrication and Maintenance ................................................................................................................
Preventative Maintenance..............................................................................................................33
Hydraulic Maintenance..................................................................................................................35
Adjustments and Service........................................................................................................................
Chain Tension ................................................................................................................................36
Gear Case.......................................................................................................................................38
Troubleshooting ....................................................................................................................................39
Parts and Assembly Diagrams................................................................................................40
Appendix
PumpPressureandFlowSpecications.........................................................................................62
Binary Manifold / Hydraulic Motor Plumbing Information...........................................................63
WheelTorqueSpecications..........................................................................................................65
TireSizeandInationPressure......................................................................................................66
Dimensions and Specications ...........................................................................................................
Model Dimensions.........................................................................................................................67
 Specications .................................................................................................................................69
Oil Cooler Schematic (High Duty Cycle Option Only).................................................................70
Additional Notes....................................................................................................................................71

Salford products are designed and built with longevity and serviceability in mind and are intended to withstand the normal rigors of
agricultural use. In case of defect in material or workmanship, Salford Group, Inc. (Salford) will replace and/or repair at its option any
part covered by the warranty policy outlined below.
Salford will provide this warranty upon the following conditions and will begin from the date of delivery to the end user.
• Registration is lled out and returned to validate the warranty.
• For instances where signicant repair work is required, the reseller will notify Salford BEFORE the work has begun
and obtain a Warranty Authorization Number (WAN).
What is covered by warranty:
A new whole goods serial numbered machine is warranted free from defects in material or workmanship when assembled and set
up correctly. The machine must be properly lubricated, properly stored and properly maintained in accordance with the instructions
contained in the operators manual for the period of 1 year or 12 months as outlined below. Warranty may be voided by extreme usage
beyond normal operating conditions.
This warranty is transferable within the time periods and conditions outlined below.
1 year - parts and labor to remove, repair or replace defective parts only.
What is not covered by warranty:
• Replacement of non-defective wear items expected to be replaced during the warranty period, including, but
not limited to: lights, conveyor belts, drive sprockets and chains or items replaced due to customer demand.
• Normal maintenance parts and service, including, but not limited to lubrication, coolants, lters and thermostats
Note: Lubricants, lters, and coolants do not qualify for warranty reimbursement unless they require
replacement as a DIRECT RESULT of a defect in material or workmanship.
• New Salford products, parts and components that are covered by separate and specic warranties (i.e. Tires).
• Any and all travel costs associated with hauling or towing a customer’s machine to and from a customer’s
location related to any warranty repair unless specically covered by a program or policy.
• Repairs arising from any unauthorized modication to the product or the use of non-Salford
attachments or parts.
• Repairs arising from service performed by agents not approved by Salford.
• Repairs arising from storage deterioration, failure to maintain the equipment, improper use of the
equipment, collision or other accident, vandalism, or other casualty, or operation beyond rated
capacity or specications.
• Repairs arising from abuse or neglect including, but not limited to: operation without adequate lubrication,
overspeeding, improper storage, incorrect oil or other uids.
• Failure of the machine or its attachments caused by improper eld application or overloading.
• Failure of any vehicle towing or carrying the Salford product that is not approved for towing or carrying the
Salford product.
• Premiums charged for overtime labor costs.
• Economic loss, including lost prots, crop loss, equipment rental or other expenses.
• Costs associated with cleaning the machine in preparation for servicing.
• Loss or damage during shipment.
• Cost of initial setup or installation of any optional equipment or attachments to a unit.
• Items used for repairs including, but not limited to: solvents, cleaners, anti-seize lubricants, oil-dry, shop towels,
special tools, etc.
• Claims for stolen equipment.
• Claims for replacing a complete assembly when the repair is less than the replacement.
• Claims involving the inspection or reconditioning of units.
• Costs of any duplicate, repeat or roll-back repair resulting from improper diagnosis, testing, or poor service work.
• Cost of removing or installing Non-Salford optional equipment or attachments.
Warranty and Limitation of Liability
Salford BBI Inc.
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Users obligation
• It is the users obligation to read and understand the operators manual provided with the serial numbered
machine.
• Lubricate and maintain the equipment in accordance with instructions in the operators manual.
• Replace wear parts in a timely manner and in accordance with reasonable operating practices.
• Operate the machinery in a safe and approved manner while in the eld and in transport.
How to obtain warranty service
▪ Report problem to your original authorized dealer.
▪ Have proof of product warranty coverage still being valid (i.e. model & serial no. of machine).
▪ Reseller will obtain Warranty Authorization Number.
▪ Provide transportation of the product or failed part to and from reseller’s place of business.
Limitations of liability
Salford provides this warranty in lieu of all other warranties or conditions whether express or implied. Salford shall not be
held responsible or liable to the purchaser or to the dealer for any indirect or consequential damages resulting from any
defects covered by this warranty or any implied warranty applicable to the product including, but not limited to, property
damage, loss of use, labour costs, loss of earnings, or loss of prot resulting from the failure of a part, component or a
machine covered under the conditions and terms of this warranty.
This policy is subject to local regional laws and statutes governing warranty inclusions and exclusions.
This Warranty is not valid unless registered with Salford.
Who provides warranty work
Salford offers this warranty work to be done by either the original authorized dealer or a Salford authorized technician.
In the case where the work is to be performed by the owner, the reseller will contact Salford BEFORE the work is carried
out. Salford will grant approval of the repair after assessing the technical competency of the owner.
Cost to purchaser
Salford will supply the dealer with approved replacement parts and/or instructions on how to perform the work necessary.
Premium charges for overtime are not covered by warranty and will be charged to the purchaser if warranty work requires
overtime or after hours time.
Limitation of Remedy
In the event of a failure of the repair the purchasers sole and exclusive remedy against Salford shall
be for the repair and replacement of the failed part and this exclusive remedy shall not be deemed
to have failed in it’s essential purpose as long as Salford is willing and able to repair or replace the
defective part in the manner prescribed herein the terms of the product warranty.
Warranty and Limitation of Liability
Salford BBI Inc.
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Please read and understand the safety warnings contained in this manual before operation.
We cannot stress enough the need for personal safety. Salford BBI strongly urges you to make
safety your top priority when operating any equipment. Anyone allowed to operate our equipment
must be thoroughly trained and tested to prove that they understand the fundamentals for safe
operation.
Our intention is that the following guidelines cover general usage of Salford BBI equipment and
assist you in avoiding accidents. There will be times when you will run into situations that are not
covered in this section. At those times, the best standard to use is caution guided by your own
common sense. If, at any time, you have a question concerning these guidelines, please call your
authorized Salford BBI dealer or the Salford BBI factory at [phone].
TAKE NOTE: THIS SAFETY ALERT SYMBOL, FOUND THROUGHOUT
THIS MANUAL, IS USED TO CALL YOUR ATTENTION TO
INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT
OF OTHERS; FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN INJURY OR DEATH.
In this manual and on safety signs placed on your spreader, the words
“DANGER”, “WARNING,” “CAUTION,” and “IMPORTANT” are used to
indicate the following:
Indicates an IMMINENTLY HAZARDOUS SITUATION that, if not
avoided, WILL result in DEATH OR SERIOUS INJURY. This signal word
is to be limited to the most extreme situations and typically for machine
components that, for functional purposes, cannot be guarded.
Indicates a POTENTIALLY HAZARDOUS SITUATION that, if not
avoided, COULD result in DEATH OR SERIOUS INJURY. This includes
hazards that are exposed when guards are removed. It may also be used
to alert against unsafe practices.
Indicates a POTENTIALLY HAZARDOUS SITUATION that, if not
avoided, MAY result in MODERATE OR MINOR INJURY. It may also be
used to alert against unsafe practices.
Indicates critical information regarding potential damage or deterioration
of equipment if not heeded. Generally would not involve personal injury.
Signal Words
DANGER!
WARNING!
CAUTION!
IMPORTANT!
Safety Instructions
Safety Warnings
NOTICE!
Salford BBI Inc.
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Safety Instructions
General Safety & Precautions
• Read Operators manual before using.
Ensure operator is fully familiar with all operational
features and safety concerns of the implement.
• Observe all safety and warning decals and practice
safe operation of equipment, this will help prevent
accidents and save lives. Safety rst!
• Keep area free from bystanders while hooking to
tractor, failure to do so may result in fatal injury. Hitch
machine securely with draw pin and safety locking pin
with safety chain attached. Failure to do so may cause
machine to disconnect from tractor and cause fatal injury.
• Ensure safety lighting is operational and slow moving
vehicle sign is installed. Slow moving objects are a
hazard on the roads and are sometimes difcult to
see, especially at night.
• Use all safety locks and safety equipment while
transporting. When transporting equipment on public
roadways, watch for overhead wires or objects, link
tractor brake pedals, and do not exceed 12 mph.
If road is rough keep speed to minimum, excessive
speed may cause machinery to start swerving or tip over.
General Safety
Salford BBI Inc.
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• Adapt operating speed to ground conditions. Never
assume that you can make a turn at full speed.
Always use turn signals and slow down when turning.
When travelling down hill shift down to a lower gear.
• Exercise extreme caution when changing wear parts!
• When working on the implement, be sure it is
supported with safety stands to prevent any part of the
machine from falling on to the operator.
• Absolutely no riders allowed at any time, rider can fall
off the implement and get seriously injured or killed.
• Do not dismount tractor when tractor is still running.
Always engage parking brake before dismounting tractor.
Safety Instructions
Salford BBI Inc.
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Most accidents, whether they occur in industry, on the farm, at home, or on the highway, have
causes stemming from the failure of individuals to follow simple and fundamental safety rules
and precautions. For this reason, people can prevent most accidents by recognizing their real,
potential causes and rectifying these causes before they ever allow accidents to occur.
Regardless of the care used in the design and construction of any type of equipment, there are
many conditions that we cannot completely safeguard against without interfering with reasonable
accessibility and efcient operation.
A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT. THE
COMPLETE OBSERVANCE OF ONE SIMPLE RULE WOULD PREVENT THOUSANDS OF
SERIOUS INJURIES EACH YEAR.
THAT RULE IS:
NEVER CLEAN, OIL, OR ADJUST A MACHINE WHILE IT IS UNDER POWER.
- National Safety Council
If you use your spreader to transport chemicals, check with your chemical
supplier regarding the applicable DOT (Department of Transportation)
regulations.
Avoid Accidents
Safety Instructions
Hydraulics
• DO NOT search for high pressure
hydraulic leaks without any hand and
face protection. A tiny, almost
invisible leak can penetrate skin,
requiring immediate medical
attention.
• Use cardboard or wood to
detect leaks – never your hand.
• Double check that all is clear
before operating hydraulics.
Relieve hydraulic pressure before
disconnecting hydraulic hoses or
ends.
• Use transport/maintenance locks when machine is raised.
• Maintain proper hydraulic uid levels.
• Keep all connectors clean for positive connections.
• Ensure all ttings and hoses are in good condition and are properly tightened.
DANGER!
CAUTION!
Salford BBI Inc.
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• Take extreme care when lling,
emptying, or cleaning hoppers.
• Read and follow product container
labels outlining the handling and storage
instructions of the chemical
manufacturer.
• Do not breathe, touch, or ingest
chemicals. Wear long sleeve clothing
and personal protective equipment
including safety goggles, gloves, and
breathing apparatus.
• Clear the area of bystanders.
• Wash exposed skin immediately- do not
leave chemicals on your skin. Wash
hands before eating.
• Wash clothing and equipment
contaminated by chemicals.
• In case of chemical poisoning seek
immediate medical attention. Have the
container label on hand.
• Keep all chemicals out of the reach of
children and animals. Store in original
containers in a locked area.
• Dispose of excess chemicals and
chemical containers in a proper manner.
Chemical Safety
Safety Instructions
Salford BBI Inc.
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Safety Instructions
SALFORD implements are exposed to many types of forces during
normal operation. Vibration and friction are two key items that contribute
to down-time, therefore it is very IMPORTANT to keep all nuts and bolts
tight and all other fasteners (hair pins, linch pins, cotter pins, roll pins etc.) in good
condition.
Maintenance Safety
When servicing your implement you may be severely injured or killed by
being crushed by the implement, always install transport lock pins and
install blocks underneath the frame to prevent from falling on the operator.
When replacing wear parts always wear protective gear to prevent serious
injury.
Because of the constant heavy loads, DAILY INSPECTION AND
LUBRICATION at specied intervals is necessary to maximize the life
of the implement. (see “Lubrication and Maintenance” section)
When changing a tire be extremely careful, use a
safety cage when inating tires and never stand
in front of tire! Use a clip-on chuck and extension
hose, never exceed recommended tire pressure and
always use the correct tools and equipment.
• Always install safety chain before transporting on hi-way.
• Never exceed 12 mph (19 km/h)
• Total gross weight of towed implement(s) not to exceed 1.5 times
tractor gross weight.
• Do not travel at road speeds or over long distances with applicator
loaded, always exercise caution and safe operation.
Transportation
DANGER!
DANGER!
DANGER!
Salford BBI Inc.
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1. Refrain from wearing loose tting clothing on or around this piece of machinery. There are
many places that loose clothing may become wrapped or pulled into devices.
2. Be aware of any moving parts on this machinery. Make sure that any person or persons
on or around this piece of machinery are aware of the dangers as well. There are many
places where injury may occur. Learn about your unit and the dangers of it. Always use
caution in the operation of this piece of machinery.
3. Be sure that any individuals operating this equipment are trained and are aware of the
dangers of this equipment.
4. Check for rocks, sticks, or anything that may cause bodily harm to you or damage your
unit.
5. Never attempt to work on or repair this piece of equipment while it is running. The PTO
and/or any other power source must be completely disengaged while working on this unit.
6. Those working around this unit should remain at least 100 feet from it while it is in
operation. The fans are able to propel objects at a high speed up to this distance.
7. Be aware of the dangers of hydraulic systems. Hydraulic uid is under very high pressure,
and may cause serious injury if it hits the facial area, especially the eyes.
8. Shut down the entire system before checking hydraulic uid level or adding uid to the
system.
Hazards
Safety Instructions
Salford BBI Inc.
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Safety Instructions
Safety Decal Locations
Safety Decals
1. Keep safety decals and signs clean and legible at all times.
2. Replace safety decals and signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current safety sign.
4. Safety Decals are available from your local Salford BBI dealer’s Parts Department or our factory at
Salford BBI.
Decal Maintenance Instructions
Front Rear
4
87
13
2
2
5
2
3
1
Salford BBI Inc.
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Safety Instructions
Safety Decals (1 of 3)
ITEM PART NO. DESCRIPTION QTY
1. 10058038 Thrown Object Hazard 3
ITEM PART NO. DESCRIPTION QTY
2. 10002989 Moving Parts Hazard 6
3. 10073807 Sever Hazard 3 4. 10058039 Drag Chain Hazard 3
5. 10016859 High Pressure Fluid Hazard 2
Salford BBI Inc.
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Safety Instructions
Safety Decals (2 of 3)
6. 10076993 6-Bolt Tire Pressure 2 6. 10074233 8-Bolt Tire Pressure 2
7. 10073810 Max Payload 10 Tons 1
8. 10073808 Max Tow Speed 12 MPH 1
6. 10076630 10-Bolt Tire Pressure 2
7. 10073811 Max Payload 14 Tons 1
Salford BBI Inc.
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Safety Instructions
Safety Decals (3 of 3)
9. 10077468 Max Flow 7 GPM, Large 1 10. 10077467 Max Flow 7 GPM, Small 1
10
9
Salford BBI Inc.
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Look over the entire unit, checking that all guards and fasteners are in place and fasteners are
properly tightened, including lug nuts.
1. Adjust tractor hitch and drawbar as close to horizontal as you can. Adjust drawbar so hitch
pin hole is directly below center line of PTO shaft. Make sure drawbar is in a stationary position.
2. Back tractor to spreader and connect with a minimum ¾” diameter hitch pin. Secure with a
locking or cotter pin.
3. Attach the safety chains.
4. Raise jack stand.
5. Either connect hydraulic hoses (as discussed in the Tractor-supplied Hydraulic Section),
or connect PTO shaft to tractor PTO if equipped with self-contained hydraulics.
Be cautious of pinch points. **PTO shaft may need to be trimmed to ensure the proper
amount of telescope and to prevent damage to the tractor and spreader. If you have
questions, please consult your local dealer.
6. Install and connect Dual Switch Control Box and any other electronic controls needed.
7. Check to be sure that no loose parts or other material are in the hopper, on the conveyor or
on the spinners. Be sure to remove any loose pieces and ensure all guards are in place.
Prior to Start-up
Tractor Preparation and Hook-up
Set-up and Preparation
Pressurized hydraulic uid can penetrate body tissue and result in death,
serious infection, or other injuries. Fluid injected under skin must be
IMMEDIATELY removed by a surgeon familiar with this type of injury.
Make sure connections are tight and hoses and ttings are not damaged
before applying system pressure. Leaks can be invisible. Keep away
from suspected leaks. Relieve pressure before searching for leaks or
performing any system maintenance.
Ensure that you always keep your hose ends clean using a cloth. Never
use a dirty coupling. If it does drop in the dirt, clean it up before you apply
or damage to your tractor can occur.
NOTE: Do not load spreader with material until after completing
initial start-up steps.
Tractor Preparation and Hook-up
IMPORTANT!
IMPORTANT!
WARNING!
Salford BBI Inc.
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Set-up and Preparation
Hopper Access
Never enter the hopper unless another person is present and the tractor is
shut off!
DANGER!
Outside Step Locations
Salford BBI Inc.
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Hydraulic Conguration
If your spreader is self-contained, simply connect your PTO shaft which will turn the pump to
make the hydraulic uid ow. See the appendix for hydraulic plumbing information.
Never attempt to work on or repair this piece of equipment while it is running. The PTO and/or
any other power source must be completely disengaged while working on this unit.
1. Self-contained Hydraulic System
Set-up and Preparation
P360- High Duty Cycle Option
For spreaders powered by the tractor’s hydraulic system, you will need to connect two sets
hoses to the remotes, one set for the conveyor system and one for the spinners. Make sure
that you match and properly connect the pressure and return hoses with each set of remote
ports. Mismatched hoses or return hoses that are not properly connected will cause damage to
hydraulic components on the spreader.
2. Tractor-supplied Hydraulic System
Standard Hydraulic System
Salford BBI Inc.
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IMPORTANT!
On units equipped with tractor-supplied hydraulics
the case drain must be connected to a 0 (zero)
pressure case drain. Gear motor systems require
no pressure case drain.
DO NOT connect the system unless 0 (zero)
pressure can be veried on the case drain or
damage to the motors will result! Connecting to a
pressurized return will VOID THE WARRANTY.
Various tractor manufacturers use different
language for their brand to identify a 0 (zero)
pressure case drain. Please consult your
manufacturer to insure the proper 0 (zero) pressure
case drain is identied.
To maintain maximum operational efciency, your
tractor needs to have 42 GPM (Gallons Per Minute)
at 2,000 PSI (Pounds per Square Inch) overall for
the tractor-supplied hydraulic system.
Set-up and Preparation- Tractor Supplied Hydraulics
Connection Order
1. Case Drain (Yellow)
2. Spinner Return (Red-Grey) & Conveyor Return (Blue-Grey)
3. Conveyor Pressure (Blue)
4. Spinner Pressure (Red)
NOTE: Failure to follow proper connection procedures before operation could result in
damaged equipment and VOID THE WARRANTY.
Salford BBI Inc.
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Setting Fan Speed on Hydraulic Oil Cooler
The valve to the right is located on the front of
the spreader and is used to adjust the fan speed
on the hydraulic oil cooler.
The fan speed should be pre-set at the
factory and no adjustment should need to be
made to this valve.
If for any reason the cooler fan must be
turned off, it is extremely important to make
sure the adjustment knob is only backed out
ONE round from the off position to return
the fan speed to normal operation. The off
position is where the valve is completely
closed (knob bottomed out against lock
ring). In certain circumstances, such as
high rate and ground speed applications,
the knob may be turned an additional 1/4
revolution. Failure to adjust this properly
will result in motor seal failure and will void
the warranty on the motor.
Salford BBI Inc.
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