Salford I-1100 User manual

2016 870 32FT (9.6m) & 35FT (10.7m) DISC
ASSEMBLY AND PARTS MANUAL
MANUAL #: MNP870-32-35-16A
Serial number 166000-

Salford Group Inc. 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
Table of Contents
General Information
Serial Number and Paint Code .....................................................................................................................4
Salford Recommended Torque Values .........................................................................................................5
Torque and Pressure Settings for Tires ........................................................................................................6
General Safety Precautions ..........................................................................................................................8
Frame & Tongue
Mainframe Assembly .................................................................................................................................10
Wing Fold Tower Installation ....................................................................................................................12
Wing Rest Installation ................................................................................................................................14
Wing Installation ........................................................................................................................................16
Tongue Installation .....................................................................................................................................18
Telescope Mount Hose Holder ...................................................................................................................20
Self Levelling Pivot Installation ................................................................................................................21
Depth Control Assembly ............................................................................................................................22
Wing Gauge Wheel Placement (Optional) .................................................................................................24
Wing Gauge Wheel Assembly (Optional) ..................................................................................................25
Wheel and Axle Assembly
Mainframe Axle Installation ......................................................................................................................26
Wing Axle Mount Placement .....................................................................................................................29
Wing Axle Mount Installation ....................................................................................................................30
Wing Axle Installation ...............................................................................................................................32
16000 lb Disc Axle Assembly ....................................................................................................................34
10000 lb Disc Wing Axle Assembly ..........................................................................................................36
12000 lb Hub and Spindle Assembly .........................................................................................................38
8000 lb Hub and Spindle Assembly ...........................................................................................................40
4000 lb Hub and Spindle Assembly ...........................................................................................................42
Disc Gangs
Disc Gang Installation ................................................................................................................................44
Disc Gang and Scraper Parts ......................................................................................................................46
C-Flex Hanger Assembly ...........................................................................................................................48
2 1/4” Disc Gang Bearing Assembly .........................................................................................................50
31ft 8in - 9” Spacing Disc Gang Layout ....................................................................................................52
35ft - 9” Spacing Disc Gang Layout ..........................................................................................................53
Disc Blades - 9” Spacing ...........................................................................................................................54
Harrows (Optional)
Harrow Installation ....................................................................................................................................57
62” Harrow Arm Assembly ........................................................................................................................58
1/2” Tine Harrow Parts ..............................................................................................................................60
14” Roller Parts ..........................................................................................................................................62
32ft Harrow Layout ....................................................................................................................................64
35ft Harrow Layout ....................................................................................................................................65

Salford Group Inc.
12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
Hydraulics & Electrical
Axle Lift Hydraulics .................................................................................................................................66
Wing Fold Hydraulics ................................................................................................................................68
Lights, Parking Stand, and SMV Installation ............................................................................................70
Tow Hitch (Optional)
Tow Hitch Installation ................................................................................................................................71
Safety Decals
Safety Decals .............................................................................................................................................72

Salford Group Inc.
Page 4 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
Your machine has a model and serial number to
clearly identify it. Always give your dealer the
model number and serial number of your
machine when ordering parts or requesting
service information. Record the model and serial
numbers in the spaces provided for easy
reference. We also recommend recording the
serial numbers of any third party equipment,
such as fans, conveyor, etc.
Model number:
Serial numbers:
ATTENTION: If your machine has the decal shown below located next to the serial
number plate, the red paint code is EF20824P1. If your machine does NOT have the
decal shown below, the red paint code is EF25521P1.
Serialnumberlocationpicture
General Information
Serial Number and Paint Code
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12-2015 Page 5
Salford Group Inc.
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
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Salford Recommended Torque Values
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Salford Group Inc.
Page 6 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
WARNING
Maintain proper torque to provide safe and secure
attachment of the wheel hub/drum. Improperly tightened
wheel nuts can cause the wheel to separate from the wheel mounting surface
during operation. This could result in property damage, serious personal injury,
or possibly loss of life.
NOTE
- If wheel does not have chamfers to match profile of the nuts, use flat side of
nuts against rim face.
Install all lug nuts/bolts by hand to prevent cross threading and tighten lug nuts/bolts
following the steps and tightening sequence diagram below.
NOTE
- Recheck the torque settings of lug nuts/bolts after 10km (6 miles) and again
after 50km (30 miles). Periodically and at the beginning of each season check the
condition and the torque of the lug nuts/bolts.
5
3 6
4
1
2 2
1
4
6
3
5
7
8
5
67
1
2
3 10
8
49
6 LUG BOLT PATTERN 8 LUG BOLT PATTERN
10 LUG BOLT PATTERN
Lug Nut/Bolt Tightening Sequence
*'Dry Torque' values shown.
If using a lubricant (eg oil, or anti-sieze), use only 75% of the dry torque.
STEP 1) Torque to 20-25 ft•lbs following the appropriate pattern below.
STEP 2) Torque to 55-60 ft•lbs following the appropriate pattern below.
STEP 3) Torque to final ft•lbs rating (see bolt size below) following the
appropriate pattern below.
Bolt Size (Hub Size)
Final Torque*
1/2" dia. bolt (up to 3000 lb hubs)
90 ft•lbs
9/16" dia. bolt (4000 - 5000 lb hubs)
120 ft•lbs
5/8" dia. bolt (5500 - 12000 lb hubs)
170 ft•lbs
3/4" dia. bolt (16000 - 20000 lb hubs) 300 ft•lbs
7/8" dia. bolt (25000 lb hubs)
540 ft•lbs
22mm dia. bolt (35000 lb hubs)
540 ft•lbs
Torque and Pressure Settings for Tires
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12-2015 Page 7
Salford Group Inc.
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
N
N
Deep dish
11L
245
425
445
Tires to install
deep dish in:
N
N
Deep Dish
12.5L
305
15 x 19.5
340
Tires to install
deep dish out:
If bolts/nuts are coned, ensure
proper seating in chamfer on rim.
Ensure proper inflation of each tire for safe operation and extended tire life.
NOTE
- Periodically and at the beginning of each season check the condition and the
pressure of each tire.
Tire Installation Direction
Do not rely on valve stem for orientation of
tires. It may face in or out on different rims.
Measure both sides of tire in to rim face. Install the
deep side in or out according to the instructions below.
Tire Size
Pressure [psi]
Pressure [bar]
23.1 x 26 (16 ply)
25 [psi]
1.72 [bar]
15 x 19.5 Lug Tire (6 ply)
30 [psi]
2.07 [bar]
Load Range C - 11L15
35 [psi]
2.41 [bar]
28L26 (16 ply)
36 [psi]
2.48 [bar]
30.5LR32 (181A8/B)
52 [psi]
3.58 [bar]
Load Range D - 11L15
- 12.5L15
65 [psi]
4.48 [bar]
15 x 19.5 Lug Tire (14 ply)
70 [psi]
4.83 [bar]
340/60R16.5IMP (145A8/B)
73 [psi]
5.00 [bar]
Load Range F - 11L15
- 12.5L15
Truck Tires - 245/70R19-5
- 305/70R22-5
90 [psi]
6.20 [bar]
Truck Tires - 425/60R22-5
110 [psi]
7.49 [bar]
Truck Tires - 445/60R22-5
SEE TIRE SIDEWALL!!
Torque and Pressure Settings for Tires
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Salford Group Inc.
Page 8 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
Signal Words
The words DANGER, WARNING, or CAUTION are used with the safety alert symbol. Learn to
recognize the safety alerts, and follow the recommended precautions and safe practices.
Three words are used in conjunction with the safety-alert symbol:
DANGER Indicates an imminently hazardous situation that, if not
avoided, will cause DEATH OR VERY SERIOUS INJURY
WARNING Indicates a potentially hazardous situation that, if not
avoided, could cause DEATH OR SERIOUS INJURY
CAUTION Indicates a potentially hazardous situation that, if not
avoided, may cause MINOR OR MODERATE INJURY
Replace any DANGER, WARNING, CAUTION, or instructional decal that is not readable or is
missing. The location and part number of these decals are identified later in this manual.
The words Important and Note are not related to personal safety but are used to give additional
information and tips for operating or servicing this equipment.
IMPORTANT: Identifies special instructions or procedures which, if not strictly observed could
result in damage to, or destruction of the machine, process or its surroundings.
NOTE: Indicates points of particular interest for more efficient and convenient repair or
operation.
A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT!
General Safety Precautions
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12-2015 Page 9
Salford Group Inc.
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
Wing Fold
Wings may fall rapidly causing
injury.
Do not stand under wings.
Always stay clear of wings when
being lowered, raised, or in an
elevated state.
Always use wing locks when
raised.
Ensure cylinders are completely
filled with hydraulic fluid to avoid
any unexpected movement.
Hydraulics
DO NOT search for high pressure
hydraulic leaks without any hand and
face protection. A tiny, almost
invisible leak can penetrate skin,
requiring immediate medical
attention.
Use cardboard or wood to
detect leaks – never your hand.
Double check that all is clear
before operating hydraulics.
NEVER remove hydraulic hoses
or ends with machine elevated.
Relieve hydraulic pressure before disconnecting hydraulic hoses or ends.
Use transport/maintenance locks when machine is raised.
Maintain proper hydraulic fluid levels.
Keep all connectors clean for positive connections.
Ensure all fittings and hoses are in good condition and are properly tightened.
NEVER work on or under an elevated machine unless it has been locked up
using the transport/maintenance locks.
DANGER
DANGER
General Safety Precautions
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Salford Group Inc.
Page 10 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
Do not install top joint bolts at this time where noted. These bolts will be installed
with the wing-fold tower brace.
ITEM
QTY
PART NO.
DESCRIPTION
1 27
B1025
5/8 x 2 1/2" HEX BOLT GR 5
2 27
BN10L
5/8" NYLOCK NUT NC
3 54
BF10HS
5/8" HARD STRUCTURAL FLAT WASHER
DO NOT INSERT TOP
BOLTS AT THIS TIME
Tongue mounts are at the
Front of the frame assembly
1
3
3
2
Frame & Tongue Mainframe Assembly
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12-2015 Page 11
Salford Group Inc.
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
Do not install top joint bolts at this time where noted. These bolts will be installed
with the wing-fold tower brace.
ITEM
QTY
PART NO.
DESCRIPTION
1 27
B1025
5/8 x 2 1/2" HEX BOLT GR 5
2 27
BN10L
5/8" NYLOCK NUT NC
3 54
BF10HS
5/8" HARD STRUCTURAL FLAT WASHER
Mainframe Assembly
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Salford Group Inc.
Page 12 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
13
1
5
14
9
15
17
35ft only
35ft only
2
12
24ft - 32ft
24ft - 32ft
4
3
7
6
9
6
16
96
6
Wing Fold Tower Installation
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12-2015 Page 13
Salford Group Inc.
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
4 5/16"
11cm
4 5/16"
11cm
Wing cylinder lugs
should be centered
on wing hinges.
35ft only
24ft - 32ft
24ft - 32ft
35ft only
ITEM
QTY
PART NO.
DESCRIPTION
1 1
D10048
870 WIDE MAINFRAME CYL TOWER
2 1
D10061
870 NARROW MAINFRAME CYL TOWER
3 1
BN16L
1-8 NC NYLOCK NUT
4 1
B1655
1" NC x 5 1/2" LG. HEX BOLT GR. 5
5 1
D10049
W-TOWER TO SPIDER BRACE
6 30
BF10HS
5/8" HARD STRUCTURAL FLAT WASHER
7 3
B1035
5/8" x 3 1/2" UNC HEX BOLT
9 19
BN10L
5/8" NYLOCK NUT NC
12 1
D10062
870 NARROW MAINFRAME A-TOWER
13 1
D70106
REAR W-TOWER
14 4
BU1046
U-BOLT 5/8" x 4" x 7 1/2" LG.
15 1
D70112
SELF-LEVELING CYLINDER MOUNT
16 8
B1080
5/8"NC x 8" HEX BOLT GR. 5
17 2
D10016
DISC GANG WRENCH
Wing Fold Tower Installation
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Salford Group Inc.
Page 14 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
2
1
21
4
5
6
7
3
5
Wing Rest Installation
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12-2015 Page 15
Salford Group Inc.
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
IMPORTANT
FRONT
FRONT WING REST FACES THE FRONT
REAR WING REST FACES THE REAR
WHEN FOLDING FOR THE FIRST TIME, THE BOLT
6
(B1640TH) MUST BE ALL THE WAY IN. AFTER
THE MACHINE IS FOLDED SET THE BOLT SO THE
CYLINDER WILL NOT BE UNDER PRESSURE IN
TRANSPORT POSITION THEN TIGHTEN JAM NUT.
ITEM
QTY
PART NO.
DESCRIPTION
1 4
D10133
35' 870 WING REST SUPPORT
2 2
D10132
35' 870 WING REST TUBE WELDMENT
3 4
BU1035
U-BOLT 5/8" x 3" x 3 1/2"
4 12
B1020
5/8 X 2" BOLT GR. 5 PLATED
5 20
BN10L
5/8" NYLOCK NUT NC
6 4
B1640TH
1" x 4" NC TAP BOLT
7 4
BN16J
1"NC JAM NUT
Wing Rest Installation
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Salford Group Inc.
Page 16 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
Wing lock lugs on wings must
be to the front of the machine
Wing locks on front of machine only.
Line up front of wing with main
frame before tightening bolts
14
1
3
16
915
7
10
5
4
2
5
18
6
13
8
17
9
12
SEE HYDRAULIC LAYOUT
FOR CYLINDER SIZE
11
Wing Installation
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12-2015 Page 17
Salford Group Inc.
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
DANGER
NOTE: BEFORE TIGHTENING BOLTS ENSURE WINGS ARE PARALLEL WITH
MAINFRAME AND FRONT OF WING LINES UP WITH FRONT OF MAINFRAME.
Connect hoses and charge the wing cylinders with
fluid before connecting rod ends of the cylinders.
ITEM
QTY
PART NO.
DESCRIPTION
1 8
B0830
1/2" x 3" HEX BOLT
2 32
B1025
5/8 x 2 1/2" HEX BOLT GR 5
3 8
BN08L
1/2" NYLOCK NUT NC
4 32
BN10L
5/8" NYLOCK NUT NC
5 64
BF10HS
5/8" HARD STRUCTURAL FLAT WASHER
6 4
BF16S
1" SAE WASHER
7 8
BF20S
1 1/4" SAE WASHER
8 4
BSC0515
5/16" x 1 1/2" COTTER PIN
9 12
BSC0520
5/16" x 2" COTTER PIN
10 4
D10164
870 WING HINGE FOR 1 1/4" CYL. PINS
11 2
GF1610
1/8" NPT GREASE FITTING
12 2
GHP11
#11 HAIR PIN
13 2
GP16005A05
PIN 1" DIA. x 5" LG. - 2 HOLES
14 2
GP1200512C03
RING & WASHER PIN
15 4
GP2000512A05
1 1/4" x 5 1/2" PIN - 2 HOLES
16 4
GP2401012A09
1 1/2" DIA. x 10 1/2" LG.
17 4
GPHF2000312H05
1 1/4" x 3 1/2" SHOULDER PIN HARDENED W/ FLATS
18 2
US00217
870 WING LOCK
Wing Installation
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Salford Group Inc.
Page 18 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
13
15
14
33
6
5
3
4
2
1
32
34
4
26
27
28
16
17
10
12
11
19
18
27
Used on machines under 31ft.
28
Used on machines 31ft and up.
NOTE:
32
includes
hardware for mounting.
(
4
,
33
,
34
)
35
20
21
22
23
23
24
OPTIONAL:
CAT 3 CLEVIS
(KCPPI-30XL)
Torque
22
&
24
to
220-250 ft/lbs
25
OPTIONAL
CAT 5 CLEVIS
(KCPPI-53XL)
7
31
8
9
Install clevis in bottom holes for
draw-bars 18-22" high.
For taller draw-bars move clevis
up as required to level machine.
Tongue Installation
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12-2015 Page 19
Salford Group Inc.
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
27
Used on machines under 31ft.
28
Used on machines 31ft and up.
ITEM
QTY
PART NO.
DESCRIPTION
1 1
P9701C
HD RTS-870-9700 CAST CLEVIS TONGUE
2 2
GPH2400758A09
HARDENED PIN 1 1/2" x 7 5/8" LG. 2 HOLES
3 4
B0830
1/2"NC x 3" HEX BOLT
4 8
BN08L
1/2" NYLOCK NUT NC
5 1
A60040
OUTER TELESCOPE 48"
6 1
A60041
570-580-860-870-9700 INNER TELESCOPE
7 1
GP2000612B06
1 1/4" x 6 1/2" LG. PIN - 1 HOLE
8 1
B0625
3/8" X 2 1/2" LG. GRADE 5
9 1
BN06L
3/8"-16NC NYLOCK NUT
10 1
GP1600512A05
PIN 1" DIA. x 5 1/2" LG. - 2 HOLES
11 2
BF16S
1" SAE WASHER
12 2
BSC0515
5/16" x 1 1/2" COTTER PIN
13 1
A50010
TURNBUCKLE
14 2
GP1600258H04
PIN 1" DIA. x 2 5/8" LG. WITH HEAD
15 2
BSC0415
1/4" x 1 1/2" COTTER PIN
16 1
PPI-42XL
CAT 4 CAST IRON HITCH
17 2
B1680H
1" x 8" NC HEX BOLT GR. 8
18 4
BF16HS
1" HARD STRUCTURAL WASHER
19 3
BN16L
1-8 NC NYLOCK NUT
20 1
PPI-30XL
CAT #3 CAST CLEVIS
21 1
PPI-208VR
CLEVIS FOR CAT 3 HITCH
22 1
B1255H
3/4" x 5 1/2" HEX BOLT GR. 8
23 2
BF12HS
3/4" HARD STRUCTURAL WASHER
24 1
BN12S
3/4" STOVER LOCK NUT
25 1
PP53XL
CAT #4-5 CAST CLEVIS
26 1
GJ8002
8000 LB TONGUE JACK
27 1
GJ652027
21,000 LB SAFETY CHAIN
28 1
GJ35K48
41,000 LB SAFETY CHAIN - 60" LG.
29 1
GP100414C03
5/8'' DIA x 4 1/4'' PIN RING & WASHER
30 1
GHP11
#11 HAIR PIN
31 1
GF641
1/4"-28NF GREASE FITTING
32 1
A60096A
TELESCOPE MOUNT HOSE HOLDER ASSEMBLY
33 2
BU0830
1/2" x 3" x 4 1/4" U-BOLT
34 4
BF08HS
1/2" HARD STRUCTURAL FLAT WASHER
35 1
B1635
1"NC x 3 1/2" LG. HEX BOLT GR.5 PLATED
Tongue Installation
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Salford Group Inc.
Page 20 12-2015
MNP870-32-35-16A 2016 870-32ft & 35ft Assembly and Parts Manual Rev A
2
3
5
8
7
9
Extra clamps for use on
machines requiring more
than two sets of hoses.
6
4
111210
1
9
9
8
ITEM
QTY
PART NO.
DESCRIPTION
1 1
A60096
TELESCOPE MOUNT HOSE HOLDER
2 1
G106
HD OPERATORS MANUAL HOLDER
3 1
GL11750
LIGHT PLUG HOLDER - PLASTIC
4 4
P0160B
HOSE CLAMP 4"
5 2
BC0630
3/8"NC x 3" LG. CARRIAGE BOLT
6 2
BN06L
3/8"-16NC LOCK NUT
7 2
BF04
1/4" FLATWASHER
8 5
BC0205
10-24 x 1/2" A307A LOW CARBON ZINC CARRIAGE BOLT
9 5
BN02L
#10-24 NYLOCK NUT
10 2
BU0830
1/2" x 3" x 4 1/4" U-BOLT
11 4
BN08L
1/2" NYLOCK NUT NC
12 4
BF08HS
1/2" HARD STRUCTURAL FLAT WASHER
Telescope Mount Hose Holder
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