Salford 2015 522 User manual

2015 522 - 30ft Front Half Assembly
and Parts Manual
MNP522-30-15A INTL
Serial number 158000-

Salford Group Inc. 06-2015
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
6$/)25' 5(&200(1'(' 72548( 9$/8(6
BOLT SIZE GRADE 2 GRADE 5 GRADE 8
ft-lbs Nm ft-lbs Nm ft-lbs Nm
1/2"NC 50 68 75 102 105 142
5/8"NC 90 122 150 203 210 285
3/4"NC 160 217 270 366 375 508
7/8"NC 145 197 395 536 610 827
1"NC 210 285 590 800 910 1234
127(6: These recommended torque values are applicable when applied to the nut
only. These recommended torque values are approximate only. The torque-tension
relationship is affected by lubrication, surface finish, thread fit, plating, lock-washers, etc.
'2 127 use these values if a different torque value or tightening procedure is given for
a specific application. Torque values listed are for general use only. Check tightness of
fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
Fasteners should be replaced with the same or higher grade. If higher-grade fasteners
are used, these should only be tightened to the strength of the original.
Make sure fasteners threads are clean and that you properly start thread engagement.
This will prevent them from failing when tightening.
WARNING Both sides of the u-bolt
Do not tighten one side of the must be tightened equally.
u-bolt before the other side.
Table of Contents
General Information
Salford Recommended Torque Values.........................................................................................................3
Torque Values for Tires................................................................................................................................4
Pressure Values for Tires..............................................................................................................................5
General Safety Precautions..........................................................................................................................6
Frame & Tongue
Main Caster Installation...............................................................................................................................8
Main Frame Assembly...............................................................................................................................10
Wing Frame Assembly...............................................................................................................................12
Wing Axle Beam Assembly.......................................................................................................................14
Wing Fold Parts .........................................................................................................................................16
Tongue Installation.....................................................................................................................................18
Operator Station.........................................................................................................................................20
Front Tandem Axle Assembly....................................................................................................................21
8000lb Hub and Spindle Assembly............................................................................................................22
5000lb Hub and Spindle Assembly............................................................................................................24
Toolbar Assembly
Main Frame Toolbar Assembly..................................................................................................................26
Wing Toolbar Assembly.............................................................................................................................28
Depth Control and Limit Switch Installation.............................................................................................30
Limit Switch Rephasing Instructions.........................................................................................................31
Coulters and Openers
522 - 30ft 7.5” Spacing with Coulters .......................................................................................................32
Coulter Assembly.......................................................................................................................................34
Coil-Tech Fertilizing Attachment ..............................................................................................................36
Coil-Tech Hub............................................................................................................................................38
Coil-Tech Hub............................................................................................................................................39
Opener Front Section Parts........................................................................................................................40
Opener Rear Section Parts.........................................................................................................................42
Opener Blade Parts ....................................................................................................................................44
Opener Lock-out........................................................................................................................................45
Air Distribution
520 Air Distribution Parts..........................................................................................................................46
522 - 30ft Air Distribution for 7.5” Spacing..............................................................................................48
522 - 30ft Air Distribution for 6 Tower 7.5” Spacing................................................................................50
Hydraulics
Double Toolbar Lift Hydraulics.................................................................................................................52
Wing Fold Hydraulics................................................................................................................................54
Safety Decals
Decal Locations .........................................................................................................................................56
Decal List...................................................................................................................................................58
Decal Legend.............................................................................................................................................59

6$/)25' 5(&200(1'(' 72548( 9$/8(6
BOLT SIZE GRADE 2 GRADE 5 GRADE 8
ft-lbs Nm ft-lbs Nm ft-lbs Nm
1/2"NC 50 68 75 102 105 142
5/8"NC 90 122 150 203 210 285
3/4"NC 160 217 270 366 375 508
7/8"NC 145 197 395 536 610 827
1"NC 210 285 590 800 910 1234
127(6: These recommended torque values are applicable when applied to the nut
only. These recommended torque values are approximate only. The torque-tension
relationship is affected by lubrication, surface finish, thread fit, plating, lock-washers, etc.
'2 127 use these values if a different torque value or tightening procedure is given for
a specific application. Torque values listed are for general use only. Check tightness of
fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts
with identical grade.
Fasteners should be replaced with the same or higher grade. If higher-grade fasteners
are used, these should only be tightened to the strength of the original.
Make sure fasteners threads are clean and that you properly start thread engagement.
This will prevent them from failing when tightening.
WARNING Both sides of the u-bolt
Do not tighten one side of the must be tightened equally.
u-bolt before the other side.
06-2015 Page 3
Salford Group Inc.
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
Salford Recommended Torque Values
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Salford Group Inc.
Page 4
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
WARNING
Maintain proper torque to provide safe and secure
attachment of the wheel hub/drum. Improperly tightened
wheel nuts can cause the wheel to separate from the wheel mounting surface
during operation. This could result in property damage, serious personal injury,
or possibly loss of life.
NOTE - If wheel does not have chamfers to match profile of the nuts, use flat side of
nuts against rim face.
Install all lug nuts/bolts by hand to prevent cross threading and tighten lug nuts/bolts
following the steps and tightening sequence diagram below.
NOTE - Recheck the torque settings of lug nuts/bolts after 10km (6 miles) and again
after 50km (30 miles). Periodically and at the beginning of each season check the
condition and the torque of the lug nuts/bolts.
5
3 6
4
1
2 2
1
4
6
3
5
7
8
5
67
1
2
3 10
8
49
6 LUG BOLT PATTERN 8 LUG BOLT PATTERN 10 LUG BOLT PATTERN
Lug Nut/Bolt Tightening Sequence
*'Dry Torque' values shown.
If using a lubricant (eg oil, or anti-sieze), use only 75% of the dry torque.
STEP 1) Torque to 20-25 ft•lbs following the appropriate pattern below.
STEP 2) Torque to 55-60 ft•lbs following the appropriate pattern below.
STEP 3) Torque to final ft•lbs rating (see bolt size below) following the
appropriate pattern below.
Bolt Size (Hub Size) Final Torque*
1/2" dia. bolt (up to 3000 lb hubs) 90 ft•lbs
9/16" dia. bolt (4000 - 5000 lb hubs) 120 ft•lbs
5/8" dia. bolt (5500 - 12000 lb hubs) 170 ft•lbs
3/4" dia. bolt (16000 - 20000 lb hubs) 300 ft•lbs
7/8" dia. bolt (25000 lb hubs) 540 ft•lbs
22mm dia. bolt (35000 lb hubs) 540 ft•lbs
06-2015
Torque Values for Tires
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AF
AF
AE
AE
AP
AP
AH
AH
35000 lbs
25000 lbs
AG
AG
20000 lbs
A
NOTE:
CONE SIDE OF NUT
IN CONED HOLE
A
NOTE:
FLAT SIDE OF SPACER
AGAINST RIM
AU
AU
31/13.5L R15
ALWAYS ENSURE
DISH FACES HUB
ALWAYS POINT TREADS
TOWARDS THE REAR OF
THE MACHINE FOR
TOWED IMPLEMENTS
SINGLE 710/70 R42
AND 900/50 R46
TORQUE: 300 ft/lbs 42PSI
(406 Nm bar 2.89)
DUAL 710/70 R42 10 BOLT
TORQUE: 450-500 ft/lbs 42PSI
(Nm 610-678 bar 2.89)
DUAL 710/70 R42 12 BOLT
AND DUAL 900/50 R46
TORQUE: 450-500 ft/lbs 42PSI
(Nm 610-678 bar 2.89)
TIRE SIZE
DIMENSION
A (cm)
TORQUE
ft/lbs (Nm)
PSI (bar)
MAX
31/13.5L R15 4.75"(12) 120 (162) 75 (5.17)
22.5/16.1 R 4"(10) 170 (230) 22 (1.51)
32/15.5 R16.5 3.5"(9) 170 (230) 90 (6.20)
23.1 R26 10"(10) 170 (230) 24 (1.65)
19/45 R17 7.5"(19) 170 (230) 25 (1.72)
TIRE SIZE
DIMENSION
A (cm)
TORQUE
ft/lbs (Nm)
PSI (bar)
MAX
550/45 R22.5 8"(20) 170 (230) 30 (2.06)
28L x 26 14"(35.5) 300 (406) 28 (1.93)
30.5 R32 14"(35.5) 300 (406) 52 (3.59)
06-2015 Page 5
Salford Group Inc.
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
Pressure Values for Tires
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Salford Group Inc.
Page 6
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
Signal Words
The words DANGER, WARNING, or CAUTION are used with the safety alert symbol.
Learn to recognize the safety alerts, and follow the recommended precautions and safe
practices.
Three words are used in conjunction with the safety-alert symbol:
DANGER Indicates an imminently hazardous situation that, if not
avoided, will cause DEATH OR VERY SERIOUS INJURY
WARNING Indicates a potentially hazardous situation that, if not
avoided, could cause DEATH OR SERIOUS INJURY
CAUTION Indicates a potentially hazardous situation that, if not
avoided, may cause MINOR OR MODERATE INJURY
Replace any DANGER, WARNING, CAUTION, or instructional decal that is not
readable or is missing. The location and part number of these decals are identified later
in this manual.
The words Important and Note are not related to personal safety but are used to give
additional information and tips for operating or servicing this equipment.
IMPORTANT: Identifies special instructions or procedures which, if not strictly observed
could result in damage to, or destruction of the machine, process or its surroundings.
NOTE: Indicates points of particular interest for more efficient and convenient repair or
operation.
A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT!
Wing Fold
Wings may fall rapidly causing
injury.
Do not stand under wings.
Always stay clear of wings when
being lowered, raised, or in an
elevated state.
Always use wing locks when
raised.
Ensure cylinders are completely
filled with hydraulic fluid to avoid
any unexpected movement.
Hydraulics
DO NOT search for high pressure
hydraulic leaks without any hand and
face protection. A tiny, almost
invisible leak can penetrate skin,
requiring immediate medical
attention.
Use cardboard or wood to
detect leaks – never your hand.
Double check that all is clear
before operating hydraulics.
NEVER remove hydraulic hoses
or ends with machine elevated.
Relieve hydraulic pressure before disconnecting hydraulic hoses or ends.
Use transport/maintenance locks when machine is raised.
Maintain proper hydraulic fluid levels.
Keep all connectors clean for positive connections.
Ensure all fittings and hoses are in good condition and are properly tightened.
NEVER work on or under an elevated machine unless it has been locked up
using the transport/maintenance locks.
DANGER 
DANGER 
06-2015
General Safety Precautions
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Wing Fold
Wings may fall rapidly causing
injury.
Do not stand under wings.
Always stay clear of wings when
being lowered, raised, or in an
elevated state.
Always use wing locks when
raised.
Ensure cylinders are completely
filled with hydraulic fluid to avoid
any unexpected movement.
Hydraulics
DO NOT search for high pressure
hydraulic leaks without any hand and
face protection. A tiny, almost
invisible leak can penetrate skin,
requiring immediate medical
attention.
Use cardboard or wood to
detect leaks – never your hand.
Double check that all is clear
before operating hydraulics.
NEVER remove hydraulic hoses
or ends with machine elevated.
Relieve hydraulic pressure before disconnecting hydraulic hoses or ends.
Use transport/maintenance locks when machine is raised.
Maintain proper hydraulic fluid levels.
Keep all connectors clean for positive connections.
Ensure all fittings and hoses are in good condition and are properly tightened.
NEVER work on or under an elevated machine unless it has been locked up
using the transport/maintenance locks.
DANGER 
DANGER 
06-2015 Page 7
Salford Group Inc.
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
General Safety Precautions
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Salford Group Inc.
Page 8
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
A
3
2
1
14
6
5
78
For wing grind a groove
and for mainframe cut
out a slot on one side
Grind a groove for
weld seam in sleeve
Spacer is required
to keep the two
nylon bushings
separated.
10
9
12
Caster lock pin may be
stored in the gusset hole
provided when not in use.
11
Install casters into axle beams while beams are laying on their sides.
06-2015
Main Caster Installation
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Axle beams can be flipped upright after casters are installed.
Caster brake bolts can be
adjusted to control caster
rotation - Do not overtighten.
LEFT HAND
RIGHT HAND
ITEM QTY PART NO. DESCRIPTION
1 4 P20001 3 1/2" OD x 3" ID x 6 1/2" NYLON BUSHING
2 2 T01073 520 CASTER WASHER 3" SHAFT
3 2 T01104 520 CASTER FOR GW13156 & GW19/4517 TIRES
4 2 FL00139 3/8" x 4" AIR DRILL CASTER WHEEL CAP
5 4 BL08 1/2" SPRING WASHER
6 4 B0815 1/2 X 1 1/2" GR. 5 PLATED BOLT
7 12 B0820 1/2" NC x 2" LG. HEX BOLT GR. 5
8 12 BN08S 1/2"-13NC STOVER LOCK NUT
9 2 T01933 520 3 1/2" FRONT CASTER BRAKE RETAINER
10 2 T01190 3" OD x 6" LG SPACER FOR CASTER BUSHING
11 2 GHP9 #9 HAIR PIN
12 2 GP1600414C04 1" x 4 1/4" RING & WASHER PIN
06-2015 Page 9
Salford Group Inc.
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
Main Caster Installation
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Salford Group Inc.
Page 10
MNP522-30-15A INTL 2015 522 - 30ft Front Half Assembly and Parts Manual INTERNATIONAL
IMPORTANT IMPORTANT
16
15
13
14
12
14
17 16
6
DETAIL B
23
26
20
DETAIL C
22
21
25 24
19
Toolbox is only included when
machine includes mounted tank.
A
B
D
C
with mtd tank
no mtd tank
1
8
3
Leave all bolts loose until
all parts are installed,
then tighten bolts.
5
with mtd tank
7
no mtd tank
5
4
2
DETAIL A 10
10
9
11
06-2015
Main Frame Assembly
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