Samoa LARIUS PNEUMATIC HOIST 30 LT Operating instructions
www.larius.com
ED. 04 - 07/2020
Manuale Cod. 150135
OPERATING AND MAINTENANCE MANUAL
EN
PNEUMATIC
HOIST
twin mast for 30 litres drums
lever control
Due to a constant product improvement programme, the factory reserves the right to modify
technical details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian.
The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to
the incorrect translation of the instructions contained within the original manual in Italian.
www.larius.com
1
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
A
C
D
B
E
H
G
F
I
M
N
J
K
L
O
P
Q
R
S
T
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.
ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.
As well as the product purchased, you will receive a range of support services
enabling you to achieve the results desired, quickly and professionally.
INDEX
WARNINGS ................................................................................................................................................................. 2
TRANSPORT AND UNPACKING ................................................................................................................................. 3
CONDITIONS OF GUARANTEE .................................................................................................................................. 3
SAFETY RULES........................................................................................................................................................... 3
REFERENCE STANDARDS ......................................................................................................................................... 5
DANGERS ................................................................................................................................................................... 5
USE CORRECT ........................................................................................................................................................... 6
INSTALLATION ............................................................................................................................................................ 7
PNEUMATIC CONNECTION ....................................................................................................................................... 9
PRINCIPLE OF OPERATION ..................................................................................................................................... 10
TECHNICAL DATA ..................................................................................................................................................... 11
DESCRIPTION OF THE EQUIPMENT ....................................................................................................................... 12
PROCEDURE FOR INSERTING THE PRESSING PLATE IN THE DRUM.................................................................. 14
PUMP PRIMING PROCEDURE ................................................................................................................................. 17
OPERATION............................................................................................................................................................... 18
PROCEDURE FOR EXTRACTION THE PRESSING PLATE IN THE DRUM............................................................... 19
ROUTINE MAINTENANCE ........................................................................................................................................ 20
INCONVENIENTI E RIMEDI ....................................................................................................................................... 21
SPARE PARTS ........................................................................................................................................................... 22
PNEUMATIC DIAGRAM ............................................................................................................................................ 25
DECLARATION OF CONFORMITY............................................................................................................................ 27
PNEUMATIC HOIST
twin mast for 30 litres drums lever control
www.larius.com
2
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
A
The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and
repairing of this equipment.
WARNINGS
A
FIRE AND EXPLOSION HAZARD
To help prevent fire and explosion:
- Use equipment ONLY in well ventilated area.
- Use only grounded hoses.
must be stopped immediately.
-
regulations.
To help prevent injection, always:
If high pressure fluid pierces your skin, the injury might look like “just a cut”, but it is a serious wound!
Get immediate medical attention.
www.larius.com
3
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
B
C
D
TRANSPORT AND UNPACKING
suitable hoisting equipment for the weight of the installation
or its parts.
due to transportation.
the plant through Registered Letter to the Shipping Agent and
to LARIUS.
The conditions of guarantee do not apply in the
following situations:
- improper washing and cleaning of components
causing malfunction, wear or damage to the
equipment or any of its parts;
- improper use of the equipment;
- use that does not conform with applicable
national legislation;
- incorrect or faulty installation;
-modifications,interventionsandmaintenancethat
have not been authorised by the manufacturer;
- use of non-original spare parts or parts that do
not correspond to the specific model;
- total or partial non-compliance with the
instructions provided.
CONDITIONS OF GUARANTEE
THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT THE
USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND
ABOUT THE GENERAL RULES FOR ACCIDENT PREVENTION
IN COMPLIANCE WITH INTERNATIONAL REGULATIONS AND
WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS
USED.
COMPLY WITH THE ACCIDENT PREVENTION AND ALSO
ENVIRONMENTAL REGULATIONS IN FORCE IN THE COUNTRY
WHERE THE PLANT IS INSTALLED AND USED.
WHERE YOU ARE WORKING CREATES A POTENTIAL RISK
OF ACCIDENTS.
STANCE.
-
MAGED PARTS AND THE MACHINE CAN WORK PROPERLY.
THE REGULATIONS IN FORCE.
EQUIPMENT OUT OF THE WORK AREA.
NEVER EXCEED THE MAXIMUM WORKING PRESSURE
INDICATED.
NEVER POINT THE SPRAY GUN AT YOURSEL-
VES OR AT OTHER PEOPLE. THE CONTACT WITH THE CA-
STING CAN CAUSE SERIOUS INJURIES.
IMMEDIATE MEDICAL ADVICE SPECIFYING THE TYPE OF
THE PRODUCT INJECTED. NEVER UNDERVALUE A WOUND
CAUSED BY THE INJECTION OF A FLUID.
PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY
CHECK OR PART REPLACEMENT OF THE EQUIPMENT.
REGULARLY THE COMPONENTS OF THE SYSTEM.
REPLACE THE PARTS DAMAGED OR WORN.
SAFETY RULES
The disposal of packaging materials is a customer’s
competence and must be performed in accordance
with the regulations in force in the country where
the plant is installed and used.It is nevertheless
sound practice to recycle packaging materials in an
environment-friendly manner as much as possible.
Readcarefullyand entirely thefollowing instructions
before using the product. Please save these
instructions in a safe place.
The unauthorised tampering/replacement of one
or more parts composing the machine, the use of
accessories, tools,expendable materialsother than
those recommended by the manufacturer can be a
danger of accident.
The manufacturer will be relieved from tort and
criminal liability.
www.larius.com
4
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
TIGHTEN AND CHECK ALL THE FITTINGS
FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND
SPRAY GUN BEFORE USING THE EQUIPMENT.
-
DARD KIT.
THOSE RECOMMENDED IN THIS MANUAL, MAY CAUSE
DAMAGE OR INJURE THE OPERATOR.
DANGEROUS. HANDLE THE FLEXIBLE HOSE CAREFULLY. DO
NOT PULL THE FLEXIBLE HOSE TO MOVE THE EQUIPMENT.
NEVER USE A DAMAGED OR A REPAIRED FLEXIBLE HOSE.
The high speed of travel of the product in the hose
can create static electricity through discharges
and sparks. It is suggested to earth the equipment.
The pump is earthed through the earth cable of
the supply.
The gun is earthed through the high pressure
flexible hose.
All the conductors near the work area must be
earthed.
Avoid approaching too much to the pump piston
rod when the pump is working or under pressure.
A sudden movement of the piston rod can cause
wounds or finger squashing.
Never spray over flammable products or solvents
in closed places.
Never use the tooling in presence of potentially
explosive gas.
Always check that the product is compatible with
the materials composing the equipment (pump,
spray gun, flexible hose and accessories) with
which it can come into contact. Never use paints
or solvents containing Halogen Hydrocarbons
(as the Methylene Chloride). If these products
come into contact with aluminium parts can
provoke dangerous chemical reactions with risk
of corrosion and explosion.
If the product to be used is toxic, avoid inhalation
and contact by using protection gloves, goggles
and proper face shields.
Take proper safety measures for the protection
of hearing in case of work near the plant.
KEEP YOUR WORK AREA CLEAN AND IN ORDER
KEEP THOSE WHO ARE NOT ACCOUNTABLE OUTSIDE THE
WORKSPACE.
BEFORE USING THE EQUIPMENT, THE OPERATOR MUST BE
TRAINED AND INFORMED ABOUT THE LOCATION OF ALL
CONTROLS ON YOUR EQUIPMENT.
DO NOT EXCEED THE INDICATED MAXIMUM PRESSURE.
RELEASE THE PRESSURE IN THE CIRCUIT BEFORE
CARRYING OUT ANY TYPE OF CONTROL OR PRODUCT
REPLACEMENT POLICY.
DO NOT MODIFY THE SUPPLIED PARTS, ALWAYS A LOOK
REGULARLY TO YOUR SYSTEM'S COMPONENTS. REPLACE
ANY DAMAGED OR WORN PARTS.
TIGHTEN AND CHECK ALL THE RACCONDI OF CONNECTION
BETWEEN PUMP, HOSE AND GUN BEFORE OPERATING
EQUIPMENT.
DO NOT GET TOO CLOSE TO THE HOIST DURING HIS
MOVEMENTS.
While the drive is operating do not touch the
moving parts, in order to avoid possible injury to
your hands and fingers.
Do not dispense flammable products or solvents
indoors never use the equipment in the presence
of explosive gases, always check if the product is
compatible with the materials that compose the
equipment (pump, gun, hose and accessories)
may come into contact with them.
If the product to be used is toxic, avoid inhalation
and contact by using protective gloves, goggles
and masks.
THESE INSTRUCTIONS REFER TO THE CORRECT USE OF THE PNEUMATIC HOIST.
IN ADDITION, READ CAREFULLY THE INSTRUCTIONS CONTAINED IN THE RELATED MANUALS THE DIFFERENT
COMPONENTS (PNEUMATIC PUMP, DELIVERY GUN, ETC.) WHICH CAN BE USED WITH THE PNEUMATIC HOIST.
www.larius.com
5
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
E
During operation of the pump can create condi-
tions of electrostatic energy.
• Before using the pump you must provide for the
grounding connection.
• The pump is equipped with a special terminal
and its grounding wire (F1).
All moving parts, such as the Group of rising and
falling pressure plate may cause damage to the
upper extremities.
• Do not approach with hands for the moving parts
during operation of the equipment.
• During the ascent and descent of the hoist
keep hands pressing plate and the rim of the
containermaterial.
• Keep hands away from pump during operation
material priming piston and compressed air is
supplied to the unit whenever.
• Before performing any maintenance or repair,
disconnect the compressed air supply and
arrange for decompression of the pump and
of the hoist to the rest position (see diagram
F/1 phase A).
F
Fig. 1F
MOVING PARTS OF EQUIPMENT GROUNDING
DANGERS
REFERENCE STANDARDS
the equipment by the LARIUS
• Directive 2006/42/EC
• EN ISO 12100-1/-2
F1
www.larius.com
6
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
G
USE CORRECT
G1
G2
G3
NOTE
Any other use of the equipment not provided for in the
contract of sale is declared improper.
Make sure there is sufficient space in height when
the hoist is in the highest position.
The drum must not be deformed or damaged.
Fig. 1G
Fig. 2G
The pumps installed on the hoist are piston and are suitable
3 ÷ 6 bar.
Fig. 3G
G2
G2
G1
G3
www.larius.com
7
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
H
INSTALLATION
-
Drill Insert the dowel Screw the dowel
Fig. 1H
1 2 3
www.larius.com
8
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
For the air supply, use a hose with an internal diameter of not less than 10 mm.
air regulators
piston and the pump.
H2is in the intermediate
Stop
H1to the pressure plate
Fig. 2H
Fig. 3H Fig. 4H
-
Closed
Closed
-Closed
-
Closed
Closed
Closed H2
Downwards
Upwards
Stop
H1
www.larius.com
9
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
I
Fig. 1H
Fig. 2H
PNEUMATIC CONNECTION
Air valve opening/closing
for pump operation
closedopen
+ - Air delivery regulator for
pump operation
Air delivery to the pump
Valve opening/closing main air
closedopen
Main air supply
Drain the condensate
Pump operation pressure gauge
www.larius.com
10
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
J
Phase A
The rest position with hoist lo-
wered.
Phase B
Hoist lifting, positioning the hoist
and centering plate trees blowing
inside the drum.
Phase C
Lowering of the hoist with in-
troduction of the product level
pressing plate inside the drum.
PRINCIPLE OF OPERATION
piston transfer pumps LARIUS series Nova, Omega, Vega, Ghibli.
the barrel empty with the new one.
stream during use.
-
Below shows the main steps of the working principle of the hoist.
Fig. 1J
www.larius.com
11
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
K
TECHNICAL DATA
PNEUMATIC HOIST 30 LT
MAX air pressure 7 bar
Air inlet diameter 3/8”
Weight 50 Kg
Ground fixing # 4 expansion bolts
Drum type 30 litres
Length
(A) 670 mm
Height
(B) closed - 795 mm
(C) closed with pump GHIBLI - 1295 mm
(D) open with pump GHIBLI - 1655 mm
Width (E) 450 mm
Pump type
NOVA 55:1
OMEGA 28:1
GHIBLI 24:1
VEGA 45:1
Fig. 1K
Fig. 3KFig. 2K
A
B
A
E
C
D
E
A
www.larius.com
12
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
L
Fig. 1L
Pos. Description
1 Pump motor
2 Lifting cylinders
3 Pressing plate
4 Relief valve
Pos. Description
5 Manual valve for pneumatic extrusion ram up/down
6 Air intake valve for extraction
7 Purge valve for pump priming
8 Pump air regulation valve
DESCRIPTION OF THE EQUIPMENT
1
2
5
2
7 8
4
3
1
2
3
4
6
5
7
www.larius.com
13
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
Fig. 2L
Pos. Description
9 Air treatment group for pump
10 Product drum
11 Product drum locking terminals
12 Holes for hoist securing
Pos. Description
13 Drum air inlet valve
14 Lifting cylinder pressure regulator
15 Main air connection
16 Main pump air opening/closing valve
11
9
9
11
12
12
10
11
12
13
14
15 16
8
www.larius.com
14
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
M
PROCEDURE FOR INSERTING
THE PRESSING PLATE
IN THE DRUM
NOTE
Follow instructions with care. These operations must be
carried out with the pump at a standstill by competent,
trained personnel.
SHEARING HAZARD
Check all the fittings for connection of the va-
rious components (pump, hose, gun etc.), befo-
re using the appliance.
Avoid approaching too much to the hoist during
lifting and lowering.
Check if there are dents on the drum (M5), as
these could cause the pressing plate (M7) to
lock during descent.
M1
M2
Fig. 2M
Fig. 1M
Fig. 4M
Fig. 5M
by 30 litres M5to be used
M6
Fig. 3N
Using the regulatorM3
M4until lifting begins. Let the
hoist .
M2
M4
M5
M6
M5
M3
M4
M7
M1
www.larius.com
15
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
Fig. 9M
M2downward until the pressing
plateM7arrives near the edge of the drum.
M2
M7
of the drum.
Fig. 6M
Fig. 7M
STOP
Fig. 10M
Fig. 8M
M5M6
M7
M8M5
Close the relief valveM9M7.
Fig. 11M
NOTE
The rod (M9) of the vent valve must not be completely
unscrewed.
M2
M2 M7
M8
M8
M5
M7
M6
M9
M7
www.larius.com
16
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
M7
M2
Fig. 13M
Fig. 12M
Never under any circumstances plate hands
between the plate and the edge of the drum.
Close the M9
NOTE
If the pressing plate inclines when inserting the drum,
rotate the control lever up. Rise the pump and then
repeat the operation.
The pressing plate may suddenly come out when
removing it from the drum: BE CAREFUL OF
HANDS AND KEEP HEAD AWAY FROM MOVING
MACHINE PARTS.
KEEP IN MIND THAT THE EXTRUSION RAM IS
ALWAYS HAND PUSH. ONCE THE GASKET HAS
ENTERED INTO THE DRUM, THE PRESSING
PLATE-PUMP LOCK MAY MOVE SUDDENLY TO
REACH THE SURFACE OF THE PRODUCT. BE
CAREFUL OF HANDS AND KEEP HEAD AWAY
FROM MOVING MACHINE PARTS.
Fig. 14M
of the hoist.
M2
M9
M7
www.larius.com
17
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
N
Fig. 1N
Fig. 2N
Fig. 3N
Fig. 4N
PUMP PRIMING PROCEDURE
N4
for its operation.
N1
N1
N1
N2
valve.
N3
that supplies the pump.
N1
N3
N2
closed
open
N4
N1
www.larius.com
18
Pneumatic hoist twin mast for 30 litres
ED. 04 - 07/2020 - Cod. 150135
O
OPERATION
O1
to the pump.
Fig. 1O
O2
Fig. 2O
NOTE
When using the hoist, the control lever (O5) must usually
be left in the lowered position.
Fig. 3O
O3O4
Avoid getting too close to the hoist during ascent
and descent. The pressing plate may suddenly
come out when removing it from the drum: be
careful of hands and keep head away from moving
machine parts.
Keep in mind that the extrusion ram is always
hand push. Once the gasket has entered into the
drum, the pressing plate-pump lock may move
suddenly to reach the surface of the product.
Be careful of hands and keep head away from
moving machine parts.
-
every time the gun or dispensing valve is opened.
Fig. 4O
O1
chiusoaperto
O2
O3
O4
O5
Table of contents
Other Samoa Industrial Equipment manuals
Samoa
Samoa EVACUATOR 100 User manual
Samoa
Samoa 439 100 Operating manual
Samoa
Samoa LARIUS PNEUMATIC HOIST 200 User manual
Samoa
Samoa LARIUS PNEUMATIC HOIST 30 User manual
Samoa
Samoa Larius Viking Liner Plus 2K Operating instructions
Samoa
Samoa NEXU User manual
Samoa
Samoa 549 500 Operating manual
Samoa
Samoa 424060 Operating manual
Samoa
Samoa EVACUATOR 70 Operating manual
Samoa
Samoa 332 120 Operating manual
Samoa
Samoa 439100 How to use
Samoa
Samoa COLLECTOR 70 P Operating manual
Samoa
Samoa PIT ROLLING DRAINER How to use
Samoa
Samoa 366 855 User manual
Samoa
Samoa 508 Series User manual
Samoa
Samoa LARIUS PNEUMATIC HOIST 200 Operating instructions
Samoa
Samoa LARIUS GHIBLI MIX 2K Operating instructions
Samoa
Samoa EXTRACTOR 70 Operating manual
Samoa
Samoa 372 200 Operating manual
Samoa
Samoa 391020.270 Operating manual
Popular Industrial Equipment manuals by other brands
ABB
ABB HT579538 Operation manual
TB Wood's
TB Wood's Form-Flex HH Series installation instructions
Rexnord
Rexnord Falk Steelflex T10 Installation & maintenance
Fröling
Fröling Lambdamat LM 800 installation instructions
Wow
Wow Coolius 4000 Bus instruction manual
erkodent
erkodent Erkopress Motion instructions
Weaver Leather
Weaver Leather FOIL & HOT quick start guide
Filtration Group
Filtration Group Air System Products Robo-Drain RD11-VAC Installation & operation manual
U-Line
U-Line H-9045 manual
Oriental motor
Oriental motor CC-Link BLE Series Installation & connection manual
Haufftechnik
Haufftechnik HSI 150-DT Assembly instruction
Delta
Delta DVP-ES3 Series Hardware manual
LB Foster
LB Foster PROTECTOR IV TOR Trackside Installation, operation and maintenance manual
HunterDouglas
HunterDouglas Luxalon Profix Installation instruction
Alfalaval
Alfalaval Toftejorg MultiJet 25 instruction manual
woodmizer
woodmizer PD200 Series Safety, Operation, Maintenance & Parts Manual
Haufftechnik
Haufftechnik HSD100 EW 1x24-44+4x7-12 b40 installation instructions
woodmizer
woodmizer LT15SA Safety, Setup, Operation & Maintenance Manual