Samoa LARIUS PNEUMATIC HOIST 30 User manual
www.larius.com
ED. 01 - 01/2020
English
OPERATING INSTRUCTIONS
Pneumatic Hoist
Twin Mast for 30 litres Drums
Bi-Manual Control
Heated plate
Flow regulator
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2
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PNEUMATIC HOIST 30
Due to a constant product improvement programme, the factory reserves the right to modify
technical details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian.
The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to
the incorrect translation of the instructions contained within the original manual in Italian.
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PNEUMATIC HOIST 30
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A
C
D
B
E
H
G
F
I
M
N
J
k
L
O
P
Q
S
T
R
U
V
Z
PNEUMATIC HOIST
Twin Mast for 30 litres Drums with Two-Hand Control
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.
ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.
As well as the product purchased, you will receive a range of support services
enabling you to achieve the results desired, quickly and professionally.
WARNINGS ............................................................................................................................................................ P. 2
PRINCIPLE OF OPERATION .................................................................................................................................. P. 3
TECHNICAL DATA .................................................................................................................................................. P. 4
EQUIPMENT DESCRIPTION .................................................................................................................................. P. 5
TRANSPORT AND UNPACKAGING....................................................................................................................... P. 9
SAFETY RULES...................................................................................................................................................... P. 9
CONDITIONS OF GUARANTEE ............................................................................................................................. P.10
DANGERS .............................................................................................................................................................. P.11
CORRECT USE ...................................................................................................................................................... P.11
FIXING WITH SCREW ANCHORS.......................................................................................................................... P.12
AIR TREATMENT UNIT CONTROL......................................................................................................................... P.13
SAFETY RULES...................................................................................................................................................... P.14
SETTINGS .............................................................................................................................................................. P.14
PROCEDURE FOR INSERTING THE FOLLOWER PLATE IN THE DRUM ............................................................. P.15
PROCEDURE FOR REMOVING THE FOLLOWER PLATE FROM THE DRUM ...................................................... P.17
SENSOR POSITIONING ......................................................................................................................................... P.18
ORDINARY MAINTENANCE................................................................................................................................... P.20
PROBLEMS AND SOLUTIONS .............................................................................................................................. P.20
SPARE PARTS COLUMNS TOP............................................................................................................................. P.21
SPARE PARTS BASE.............................................................................................................................................. P.22
SPARE PARTS AIR UNIT ........................................................................................................................................ P.23
SPARE PARTS BI-MANUAL CONTROL ................................................................................................................. P.24
PNEUMATIC DIAGRAM.......................................................................................................................................... P.25
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PNEUMATIC HOIST 30
The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and
repairing of this equipment.
WARNINGS
A
FIRE AND EXPLOSION HAZARD
To help prevent fire and explosion:
- Use equipment ONLY in well ventilated area.
- Use only grounded hoses.
must be stopped immediately.
-
regulations.
To help prevent injection, always:
If high pressure fluid pierces your skin, the injury might look like “just a cut”, but it is a serious wound!
Get immediate medical attention.
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PNEUMATIC HOIST 30
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BB
Fig. 1B
PRINCIPLE OF OPERATION
piston transfer pumps LARIUS series Nova, Omega, Vega, Ghibli.
the barrel empty with the new one.
stream during use.
Below shows the main steps of the working principle of the hoist
PHASE A
The rest position with hoist lo-
wered.
PHASE B
Hoist lifting, positioning the hoist
and centering plate trees blowing
inside the drum.
PHASE C
Lowering of the hoist with
introduction of the product level
pressing plate inside the drum.
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PNEUMATIC HOIST 30
PNEUMATIC HOIST 30
Max. air pressure 7 Bar
Air inlet diameter 3/8"
Weight 50 Kg
Ground fixing N° 4 bulloni expansion bolts
Type of drum 30 litre
Length (A) 670 mm
Height
770 mm (closed)
(B) 1210 mm (open)
1580 mm (open with pump GHIBLI 26:1)
1700 mm (open with pump NOVA 55:1)
Width (C) 450 mm
Pump type
NOVA 55:1
OMEGA 28:1
OMEGA 40:1
SIRIO 22:1
SIRIO 33:1
SIRIO 60:1
GHIBLI 26:1
VEGA 45:1
C
B
A
C
Fig. 1C
TECHNICAL DATA
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PNEUMATIC HOIST 30
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D
1
2
4
5
7 10
86
Fig. 1D
EQUIPMENT DESCRIPTION
Pos. Description
1 Lifting cylinder pressure regulator
2 Follower plate air pressure regulator
3 Automatic follower plate air inlet valve (optional)
4 Manual follower plate air inlet valve
5 Pump air pressure regulator
6 Main air supply
Pos. Description
7 Air filter
8 Manual main air valve
9 Safety valve (optional)
10 Air pump delivery
11 Air pump delivery solenoid valve or pneumatic valve
(optional)
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PNEUMATIC HOIST 30
Fig. 2D
13
13
NOTE
Press simultaneously for up/down
Pos. Description
12 Up-Down selector switch
Pos. Description
13 Bi-manual Up / Down control buttons
Up Down
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PNEUMATIC HOIST 30
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Fig. 3D
15
14
15
15
Pos. Description
14 Drum end sensor
Pos. Description
15 Drum locking fasteners (optional)
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PNEUMATIC HOIST 30
16
17
18
19
Fig. 4D
Pos. Description
16 Flow regulator
17 Air bleed
Pos. Description
18 Manual follower plate air inlet valve
19 Air delivery to follower plate
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PNEUMATIC HOIST 30
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B
The disposal of packaging materials is a
customer’s competence and must be performed
in accordance with the regulations in force in the
country where the plant is installed and used.It is
nevertheless sound practice to recycle packaging
materials in an environment-friendly manner as
much as possible
.
B
E
F
TRANSPORT AND
UNPACKING
The user is responsible for the operations of
unloading and handling and should use the
maximum care so as not to damage the individual
parts or injure anyone.
To perform the unloading operation, use only
ualified and trained personnel (truck and crane
operators, etc.) and also suitable hoisting
equipment for the weight of the installation or
its parts. Follow carefully all the safety rules.
The personnel must be equipped with the neces-
sary safety clothing.
been any damage due to transportation.
or anomalies must arrive timely within 8 days at least
Letter to the Shipping Agent and to LARIUS.
SAFETY RULES
ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT
THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY
AND ABOUT THE GENERAL RULES FOR ACCIDENT
PREVENTION IN COMPLIANCE WITH INTERNATIONAL
REGULATIONS AND WITH THE LAWS OF THE COUNTRY
WHERE THE PLANT IS USED.
COMPLY WITH THE ACCIDENT PREVENTION AND ALSO
ENVIRONMENTAL REGULATIONS IN FORCE IN THE
COUNTRY WHERE THE PLANT IS INSTALLED AND USED.
WHERE YOU ARE WORKING CREATES A POTENTIAL RISK
OF ACCIDENTS.
STANCE.
DAMAGED PARTS AND THE MACHINE CAN WORK
PROPERLY.
AND THE REGULATIONS IN FORCE.
EQUIPMENT OUT OF THE WORK AREA.
NEVER EXCEED THE MAXIMUM WORKING PRESSURE
INDICATED.
PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY
CHECK OR PART REPLACEMENT OF THE EQUIPMENT.
REGULARLY THE COMPONENTS OF THE SYSTEM.
REPLACE THE PARTS DAMAGED OR WORN.
CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND
SPRAY GUN BEFORE USING THE EQUIPMENT.
STANDARD KIT. THE USE OF ANY ACCESSORIES OR
TOOLING OTHER THAN THOSE RECOMMENDED IN
THIS MANUAL, MAY CAUSE DAMAGE OR INJURE THE
OPERATOR.
BE VERY DANGEROUS. HANDLE THE FLEXIBLE HOSE
CAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TO MOVE
THE EQUIPMENT. NEVER USE A DAMAGED OR A REPAIRED
FLEXIBLE HOSE.
Readcarefully andentirelythe followinginstructions
before using the product. Please save these
instructions in a safe place.
The unauthorised tampering/replacement of one
or more parts composing the machine, the use of
accessories,tools,expendable materialsother than
those recommended by the manufacturer can be a
danger of accident.
The manufacturer will be relieved from tort and
criminal liability.
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PNEUMATIC HOIST 30
B
B
G
H
H1
Always check that the product is compatible with
the materials composing the equipment (pump,
spray gun, flexible hose and accessories) with which
it can come into contact. Never use paints or
solvents containing Halogen Hydrocarbons (as
the Methylene Chloride). If these products come
into contact with aluminium parts can provoke
dangerous chemical reactions with risk of
corrosion and explosion.
Take proper safety measures for the protection
of hearing in case of work near the plant.
Not groped never tamper with the calibration
values of the instruments.
CONDITIONS OF GUARANTEE
The conditions of guarantee do not apply in the
following situations:
• improper washing and cleaning of
components causing malfunction, wear or
damage to the equipment or any of its parts;
• improper use of the equipment;
• use that does not conform with applicable
national legislation;
• incorrect or faulty installation;
• modifications,interventionsandmaintenance
that have not been authorised by the
manufacturer;
• use of non-original spare parts or parts that
do not correspond to the specific model;
• total or partial non-compliance with the
instructions provided.
DANGERS
MOVING PARTS OF EQUIPMENT
During operation of the pump can create condi
tions of electrostatic energy.
•beforeusingthepumpyoumustprovideforthe
grounding connection.
•the pump is equipped with a special terminal
and its grounding wire
H1
.
GROUNDING
All moving parts, such as the group of rising and
falling pressure plate may cause damage to the
upper extremities.
•do not approach with hands for the moving
parts during operation of the equipment.
•during the ascent and descent of the hoist
keep hands pressing plate and the rim of the
container material.
•Keep hands away from pump during operation
material priming piston and compressed air is
supplied to the unit whenever.
•Before performing any maintenance or repair,
disconnect the compressed air supply and
arrange for decompression of the pump and
of the hoist to the rest position (see diagram
1B/ phase A).
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PNEUMATIC HOIST 30
ED. 01 - 01/2020
B
Fig. 1I
Fig. 2I
Fig. 3I
I
I2 I2
I1
I3
CORRECT USE
The mast hoist is suitable for work with kegs of 30 liters.
The drum I1
I2
I3
NOTE
Any other use of the equipment not provided for in the
contract of sale is declared improper.
Make sure there is sufficient space in height when
the hoist is in the highest position.
The pumps installed on the hoist are piston and are suitable
3 ÷ 6 bar.
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PNEUMATIC HOIST 30
B
Fig. 1J
J
FIXING WITH SCREW ANCHORS
-
Make 4 holes into the
base plate
Drill Insert the dowel Screw the dowel
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PNEUMATIC HOIST 30
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B
Fig. 1K
K
1 2 3 4
AIR TREATMENT UNIT CONTROL
-
-
trifugation unit.
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PNEUMATIC HOIST 30
B BL M
SAFETY RULES
These instructions apply to the proper use of
the hoist. Also, read the instructions contained
in the manual information of the different com-
ponents (pneumatic pump, gun, etc).
While the drive is operating do not close
the moving parts, in order to avoid possible
injury to your hands and fingers.
Do not spray flammable products or solvents
indoors never use the equipment in the
presence of explosive gases, always check if
the product is compatible with the materials
that compose the equipment (pump, gun, hose
and accessories) may come into contact with
them.
If the product to be used is toxic, avoid
inhalation and contact by using prtotezione
gloves, goggles and masks.
SETTINGS
The operator must arrange a suitable environment before installing
not less than 10 mm.
piston and the pump.
Indicates the danger of unexpected movement
transportation on inclined surfaces (for version
with swivel-wheels-kit).
parts.
pump, hose and gun before operating equipment.
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PNEUMATIC HOIST 30
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BN
N2
N3
N1
Fig. 1N
Fig. 2N
Fig. 4N
Fig. 3N
Fig. 5N
PROCEDURE FOR
INSERTING THE
FOLLOWER PLATE IN
THE DRUM
NOTE
Follow instructions with care. These operations must be
carried out with the pump at a standstill by competent,
trained personnel: shearing hazard.
SHEARING HAZARD
NOTE
The rod should not be completely unscrewed. If so, re-
tighten at least 2 or 3 turns.
in the drum
N1
-
sponding regulator
N3
.
Grease the follower plate gasket.
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PNEUMATIC HOIST 30
UP DOWN
WORK
WORK
UP DOWN
WORK
N4
N4
Fig. 9N
Fig. 8N
Fig. 6N
Fig. 10N
Fig. 11N
Fig. 7N
Close the drum fastener
N4
.
NOTE
If the follower plate inclines when inserting the drum,
move the two-hand control switch to "UP" to bring up
the pump and then repeat the operation.
NOTE
Never under any circumstances place hands between
the plate and the edge of the drum.
Lower the plate by simultaneously pressing the two-hand
DOWN”.
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17
PNEUMATIC HOIST 30
ED. 01 - 01/2020
B
Fig. 1O
Fig. 2O
Fig. 12N
Fig. 13N
O
O1
O2
O3
N5
N6
N5
O2
to neutral position
O3
.
UP DOWN
The follower plate may suddenly come out when
removing it from the drum:
BE CAREFUL - KEEP HANDS AND HEAD AWAY
FROM MOVING MACHINE PARTS.
KEEP IN MIND THAT THE EXTRUSION RAM IS
ALWAYS HAND PUSH. ONCE THE GASKET HAS
ENTERED INTO THE DRUM, THE FOLLOWER
PLATE-PUMP LOCK MAY MOVE SUDDENLY TO
REACH THE SURFACE OF THE PRODUCT. BE
CAREFUL OF HANDS AND KEEP HEAD AWAY
FROM MOVING MACHINE PARTS.
PROCEDURE FOR
REMOVING THE
FOLLOWER PLATE FROM
THE DRUM
Make sure that the drum air inlet regulator
O1)
is set to 0 bar.
N6
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PNEUMATIC HOIST 30
B
UP DOWN
WORK
UP DOWN
WORK
O6
P
P3
O4
P1
P2
O6
Fig. 3O
Fig. 4O
Fig. 5O
Fig. 1P
Fig. 2P
NOTE
The pump may have some sudden movement during exit
from the drum. Keep at a safe distance from moving parts.
WORK
SENSOR POSITIONING
(
P1
), positioned
P2
over
For safety reasons, the sensor has been positioned so that it
UP” position and bring the hoist
P3
WORK
O1
.
UP”.
O6
Open the air inlet valve of the drum
O4
.
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