Samoa Larius Viking Liner Plus 2K Operating instructions
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VIKING LINER
PLUS
Airless professional road marking
Bicomponent version 2k 1:1
ED. 03 - 01/2021
Manuale Cod. 150161
OPERATING AND MAINTENANCE MANUAL
EN
Due to a constant product improvement programme, the factory reserves the right to modify
technical details mentioned in this manual without prior notice.
This manual is to be considered as an English language translation of the original manual in Italian.
The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to
the incorrect translation of the instructions contained within the original manual in Italian.
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1
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
VIKING LINER PLUS 2K
Professional road marking self-propelled
A
C
D
B
E
H
G
F
I
M
N
J
K
L
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
WARNINGS ..................................................................................................................................................................2
WORKING PRINCIPLE .................................................................................................................................................3
TECHNICAL DATA ........................................................................................................................................................4
DESCRIPTION OF THE EQUIPMENT ..........................................................................................................................6
CONTROLS DESCRIPTION .......................................................................................................................................10
TRANSPORT AND UNPACKING ................................................................................................................................11
SAFETY RULES..........................................................................................................................................................11
CONDITIONS OF GUARANTEE .................................................................................................................................12
TUBES CONNECTION ...............................................................................................................................................12
STARTING THE COMBUSTION ENGINE ...................................................................................................................14
WASHING THE NEW EQUIPMENT ...........................................................................................................................15
PREPARATION OF THE PAINT...................................................................................................................................16
CATADIOPTRIC PEARLS DISTRIBUING KIT..............................................................................................................16
GUN ASSEMBLING AND REGULATIONS..................................................................................................................17
OPERATION................................................................................................................................................................19
CLEANING AT THE END OF WORK...........................................................................................................................20
GENERAL MAINTENAINCE........................................................................................................................................21
ROUTINE MAINTENAINCE ........................................................................................................................................22
CORRECT PROCEDURE OF DECOMPRESSION .....................................................................................................22
TROUBLESHOOTING ................................................................................................................................................23
SPARE PARTS
COMPLETE COLOR BODY........................................................................................................................................25
COMPLETE HYDRAULIC BODY................................................................................................................................26
COMPLETE PUMP MOTOR BODY............................................................................................................................28
BELT TENSIONER SUPPORT ....................................................................................................................................30
FLOW COMPENSATOR .............................................................................................................................................31
TANKS ........................................................................................................................................................................31
ACCESSORIES...........................................................................................................................................................32
DECLARATION OF CONFORMITY.............................................................................................................................33
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.
ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.
As well as the product purchased, you will receive a range of support services
enabling you to achieve the results desired, quickly and professionally.
INDEX
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2
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
A
The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and
repairing of this equipment.
WARNINGS
A
FIRE AND EXPLOSION HAZARD
To help prevent fire and explosion:
- Use equipment ONLY in well ventilated area.
- Use only grounded hoses.
must be stopped immediately.
-
regulations.
To help prevent injection, always:
If high pressure fluid pierces your skin, the injury might look like “just a cut”, but it is a serious wound!
Get immediate medical attention.
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3
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
B
Use water or non-refractive solvent filtered paint
specifically designed for airless applications.
Fig. 1B
Fig. 2B
CONTINUOUS LINE DOTTED LINE
WORKING PRINCIPLE
The VIKING LINER PLUS
VIKING LINER PLUS
VIKING LINER PLUS
means that the paint is homogeneous, of a smooth and even
Fig. 1B.
use of suitable and quality paints. A high degree of safety and
breathable paints and flooring resins.
request.
1 2
In the VIKING LINER PLUS
Fig. 2B
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4
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
C
VIKING LINER PLUS 2K
Supply Unleaded petrol
Motor power 7 Kw
Max operating pressure 220 Bar (3190 psi)
Max delivery 3X2 l/min
Weight 350 Kg
Noise pressure level 70Db(a)
Lenght (A) 2150 mm
Width (B) 1150 mm
Height (C) 1750 mm
Fig. 3B
WORKING PRINCIPLE
The VIKING LINER PLUS
This pump is used for high pressure painting without air (from
this process derives the term “airless”).
“pumping group” diaphram.
A safety valve avoiding overpressur and guarantees the total
reliability of the equipment.
TECHNICAL DATA
Product
Product
AB
Serbatoio perline
VIKING 2K
B
A
Spheres tank
APPLICATION FIELDS
NOZZLES POSITION TABLE
A
C
B
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5
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
STANDARD EQUIPMENT ACCESSORIES MODELS
N° 2 Filters with pressure gauge Rif. 4405/4
Rif. 4960
N° 2 Suction - recirculation systems Pneumatic bead blasting gun
N° 4 Super fast clean bases Rif. 4038
N° 2 Super fast clean nozzles 11-40 Laser pointer kit
N° 2 Super fast clean nozzles 13-40 Rif. 4506
N° 1 Tools pack Working spotlight
N° 1 Double twine 7,5 mt Rif. 4711
N° 1 Manual pneumatic gun Rif.11703 Operator platform
Nozzle height
from ground
20° angle
line width
40° angle
line width
60° angle
line width
10 cm ~ 3 cm
~ 5 cm ~ 10 cm
15 cm ~ 7 cm ~ 13 cm
20 cm ~ 6 cm ~ 8 cm ~ 16 cm
25 cm ~ 10 cm ~ 20 cm
30 cm ~ 10 cm ~ 12 cm ~ 23 cm
35 cm ~ 26 cm
Fig. 1C
DESCRIPTION OF THE EQUIPMENT
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6
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
D
Pos. Description
1 Manual bead descent valve
2 Bead tank
3 Pearls descent tube
4 Directional wheel lock/release manual block
5 Flow compensator
Pos. Description
6 Viking oil plug
7 Manometer
8 Product pressure setting knob
9 Oil level check glass
Fig. 1D
2
1
5
6
7
8
8
9
3
4
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7
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
Pos. Description
10 Spotlight
11 Product tank
12 Pivoting wheel
13 Product 1 gun
14 Product 2 gun
Pos. Description
15 Spotlight control switch
16 Product 2 and pearls releasing lever
17 Pivoting wheel releasing lever
18 Product 1 and pearls releasing lever
Fig. 2D
10
12
11
11
13
14
15
16
17
18
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8
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
Pos. Description
19 Product 2 recirculation tube
20 Product 1 recirculation tube
21 Spotlight battery
22 Battery housing
23 Product 2 supply tube from pump to gun
24 Product 1 supply tube from pump to gun
Pos. Description
25 Releasing pearls guns
26 Product 1 filter
27 Product 1 tube connection from tank to pump
28 Product 1 filter
29 Product 2 tube connection from tank to pump
Fig. 3D
20
19
29
27
28
26
22
21
24
23
25
25
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9
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
Pos. Description
30 Air filter
31 Fuel plug
32 Fuel tank
33 Pull-start ignition rope
34 Oil tap 1
35 Oil level warning light
Pos. Description
36 ON/OFF key and electric starting
37 Oil tap 2
38 Starting air
39 Petrol tap
40 Accelerator lever
Fig. 4D
31
30
35
36
34
37
32
38 39 40
33
2
1
4
3
567
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10
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
E
CONTROLS DESCRIPTION
Pos. Description
1
Spotlight switch: turns on/off the front spotight
2
Direction lever: Pulling the lever 3 to release the
3
Gun 1 releasing lever: pulling the lever enables the
operation of gun1.
4
Gun 2 releasing lever: pulling the lever enables the
operation of gun 2.
Pos. Description
5
Pull-start ignition rope: it allows manual ignition.
6
Power ON key:
through the starter rope.
7
Accelerator: it
engine.
Fig. 1E
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11
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT THE
USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND
ABOUT THE GENERAL RULES FOR ACCIDENT PREVENTION
IN COMPLIANCE WITH INTERNATIONAL REGULATIONS AND
WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS
USED.
COMPLY WITH THE ACCIDENT PREVENTION AND ALSO
ENVIRONMENTAL REGULATIONS IN FORCE IN THE COUNTRY
WHERE THE PLANT IS INSTALLED AND USED.
WHERE YOU ARE WORKING CREATES A POTENTIAL RISK
OF ACCIDENTS.
STANCE.
-
MAGED PARTS AND THE MACHINE CAN WORK PROPERLY.
THE REGULATIONS IN FORCE.
EQUIPMENT OUT OF THE WORK AREA.
Readcarefullyand entirely thefollowing instructions
before using the product. Please save these
instructions in a safe place.
The unauthorised tampering/replacement of one
or more parts composing the machine, the use of
accessories, tools,expendable materialsother than
those recommended by the manufacturer can be a
danger of accident.
The manufacturer will be relieved from tort and
criminal liability.
TRANSPORT AND UNPACKING
F
SAFETY RULES
G
suitable hoisting equipment for the weight of the installation
or its parts.
The disposal of packaging materials is a customer’s
competence and must be performed in accordance
with the regulations in force in the country where
the plant is installed and used.It is nevertheless
sound practice to recycle packaging materials in an
environment-friendly manner as much as possible.
due to transportation.
the plant through Registered Letter to the Shipping Agent and
to LARIUS.
NEVER EXCEED THE MAXIMUM WORKING PRESSURE
INDICATED.
NEVER POINT THE SPRAY GUN AT YOURSEL-
VES OR AT OTHER PEOPLE. THE CONTACT WITH THE CA-
STING CAN CAUSE SERIOUS INJURIES.
IMMEDIATE MEDICAL ADVICE SPECIFYING THE TYPE OF
THE PRODUCT INJECTED. NEVER UNDERVALUE A WOUND
CAUSED BY THE INJECTION OF A FLUID.
PRESSURE IN THE CIRCUIT BEFORE PERFORMING ANY
CHECK OR PART REPLACEMENT OF THE EQUIPMENT.
REGULARLY THE COMPONENTS OF THE SYSTEM.
REPLACE THE PARTS DAMAGED OR WORN.
TIGHTEN AND CHECK ALL THE FITTINGS
FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND
SPRAY GUN BEFORE USING THE EQUIPMENT.
-
DARD KIT.
THOSE RECOMMENDED IN THIS MANUAL, MAY CAUSE
DAMAGE OR INJURE THE OPERATOR.
DANGEROUS. HANDLE THE FLEXIBLE HOSE CAREFULLY. DO
NOT PULL THE FLEXIBLE HOSE TO MOVE THE EQUIPMENT.
NEVER USE A DAMAGED OR A REPAIRED FLEXIBLE HOSE.
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12
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
H
The high speed of travel of the product in the hose
can create static electricity through discharges
and sparks. It is suggested to earth the equipment.
The pump is earthed through the earth cable of
the supply.
The gun is earthed through the high pressure
flexible hose.
All the conductors near the work area must be
earthed.
Avoid approaching too much to the pump piston
rod when the pump is working or under pressure.
A sudden movement of the piston rod can cause
wounds or finger squashing.
Never spray over flammable products or solvents
in closed places.
Never use the tooling in presence of potentially
explosive gas.
Always check that the product is compatible with
the materials composing the equipment (pump,
spray gun, flexible hose and accessories) with
which it can come into contact. Never use paints
or solvents containing Halogen Hydrocarbons
(as the Methylene Chloride). If these products
come into contact with aluminium parts can
provoke dangerous chemical reactions with risk
of corrosion and explosion.
If the product to be used is toxic, avoid inhalation
and contact by using protection gloves, goggles
and proper face shields.
Take proper safety measures for the protection
of hearing in case of work near the plant.
I
Fig. 1I
The conditions of guarantee do not apply in the
following situations:
- improper washing and cleaning of components
causing malfunction, wear or damage to the
equipment or any of its parts;
- improper use of the equipment;
- use that does not conform with applicable
national legislation;
- incorrect or faulty installation;
-modifications,interventionsandmaintenancethat
have not been authorised by the manufacturer;
- use of non-original spare parts or parts that do
not correspond to the specific model;
- total or partial non-compliance with the
instructions provided.
CONDITIONS OF GUARANTEE
TUBES CONNECTION
Flexible re-circulation tube connection from the tank to the re-circulation group
product 1I1I2
(the use of two wrenches
is suggested)
I3) product 2.
I3
I1
I2
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13
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
Flexible tube connection from the pump to the gun
of product 1 I7I8gun 1I9ensuring to tighten the
(the use of two wrenches is suggested).
Repeat the same operations for tubes of product 2.
Flexible tube connection from the pump to the flow compensator
product 1 I4I5I6e
(the use of two wrenches is suggested).
Repeat the same operations for tubes of product 2.
Fig. 2I
Fig. 3I
I6
I4
I5
I8
I9
I7
J2
J1
FUEL
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14
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
J
Pearls descent tube connection from pearls tank to the guns
I10I11I12) and to both gun 1 (I13) and gun 2 (I14)
e
(the use of two wrenches is suggested).
STARTING THE COMBUSTION ENGINE
J1
.
Open the fuel tap J2and position it to "ON" (I).
Pull lever J3 (position it to “I”).
Fig. 4I
Fig. 1J
Fig. 2J
I10
I11
I12 I13
I14
J4
J3
1/2
F10to about 1/2 of its run.
J5
• Open the product output taps K3K4
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15
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
K
•
J5
WASHING THE NEW EQUIPMENT
Ensure the guns (K1) and (K2) are without nozzle.
-
“STARTING COMBUSTION ENGINE”.
• Slightly turn pressure regulating knob (K5) and (K6)
clockwise so that the machine idles.
Fig. 3J
Fig. 4J
Fig. 5J
K6
K5
Fig. 3K
Fig. 1K
Fig. 2K
K1
K2
K3
K4
CATADIOPTRIC PEARLS
DISTRIBUTING KIT
“VIKING
LINER PLUS”
dispensers.
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16
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
Absolutely avoid spraying solvents in closed
environments. It is also recommended to keep
the spray gun away from the pump in order to
prevent vapours from coming into contact with
the electrical motor.
Make sure the product to be used is compatible
with the materials employed for manufacturing
the equipment (stainless steel and aluminium).
For this purpose, please contact the supplier of
the product.
L
M
e
(K7) and (K8).
• Close the re-circulation valve
(K7) and (K8).
• Remove any solvent remaining within the tubes by activating
the manual and automatic guns.
• As soon as the pump begins to idle, turn the handle (K5)
and (K6) to minimum to stop the system.
(K9) e(K10).
(repeating the previously described procedures).
gun.
use CLOSE-MESH (ref. 214) and LARGE-MESH (ref. 215)
LARIUS METEX braids.
PREPARATION OF THE PAINT
(L1)
L2)
with the paint.
(as methyle-
ne chloride)
K7
Fig. 4K
Fig. 5K
K8
K9
K10
Fig. 6K
L1
L2
Fig. 1L
2
1
3
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17
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
N
Pos. Description
1 Drop tank
2 Catadioptric material distributing valve
3 Filling tubes from tank to guns
PRODUCT GUN ASSEMBLING
N1gun holder arm 1N2eN3gun
2
GUN ASSEMBLING AND REGULATIONS
Fig. 1M
Fig. 1N
N2
N1
N3
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18
VIKING LINER PLUS 2K
ED. 03 - 01/2021 - Cod. 150161
REFERENCE ROD REGULATION
N4N5
LASER POINTER ROD REGULATION
N6N7
N8N9N10
N4 N5
Fig. 2N
N6
N7
N9
N8
N10
Fig. 3N
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