Samson TROVIS I/O User manual

Translation of original instructions
KA 5500-Z EN
QUICK GUIDE
Edition August 2020
TROVIS I/O

Definition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip
2 KA 5500-Z EN
Notes on this document
This quick guide assists you in mounting and operating the device safely. The instructions in
this quick guide are binding for handling SAMSON devices.
ÎFor the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎIf you have any additional questions not related to the contents of this quick guide, con-
tact SAMSON's After-sales Service ([e-mail]).

Contents
KA 5500-Z EN 3
1 Disclaimer of liability.....................................................................................4
2 Safety instructions .........................................................................................4
3 Application ...................................................................................................5
4 Installation....................................................................................................6
4.1 Installation.....................................................................................................7
4.2 Electrical connection.....................................................................................10
5 Indicator .....................................................................................................12
6 Technical data.............................................................................................14
7 Disposal......................................................................................................15
8 Certicates..................................................................................................16

4 KA 5500-Z EN
Disclaimer of liability
1 Disclaimer of liability
We are constantly developing our products and therefore, reserve the right to change the
product at any time without notice.
We do not assume any liability for the accuracy or completeness of this document. Moreover,
we do not guarantee that the buyer can use the product for an intended purpose. SAMSON
rejects any liability for claims by the buyer, especially claims for compensation including lost
prots or any other nancial loss, except the damage was caused intentionally or by gross
negligence. If an essential term of the contract is breached by negligence, SAMSON’s liabili-
ty is limited to the foreseeable damage.
2 Safety instructions
The device must be mounted, started up or operated only by trained and experienced per-
sonnel familiar with the product. Proper shipping and storage are assumed.
The device has been designed for use in electrical power systems. For wiring and mainte-
nance, you are required to observe the relevant safety regulations.
This quick guide is intended to provide the necessary information for installing and starting
up the device.

KA 5500-Z EN 5
Application
3 Application
The TROVIS I/O module is used to add a control circuit to TROVIS5578 Heating Controllers
(rmware version V2.50 and higher).
The device receives operation and conguration settings from the controller over the device
bus. It analyses the data from sensors connected to the analog inputs and performs control
tasks based on the measured variable, control parameter and set point. The control signal is
issued at the relay outputs and passed onto the controllers over device bus. For servicing pur-
poses, it receives information on hardware and software versions for indication in the ex-
tended operating level.
After the TROVIS I/O module is switched on, it does not perform any control tasks or issue a
control signal until the TROVIS5578 Controller has sent the operation and conguration set-
tings over the device bus.
Max. 3 Erweiterungsmodule pro Regler möglich
+
+
+
+
+
+
[11]
[12]
[13]
Fig.1: Application using TROVIS I/O module

6 KA 5500-Z EN
Installation
4 Installation
The TROVIS I/O module is ready for use with its default settings. Settings must only be
changed at the device when several TROVIS I/O modules are to be operated on one or more
TROVIS5578 Controllers connected over the device bus.
When several TROVIS I/O modules are used, we recommend afxing the enclosed num-
bered labels on the front of the device to be able to identify its associated control circuit.
DIL switches
Two DIL switches are used to set the device bus address of the TROVIS I/O module. A third
DIL switch allows the activation of the bus termination for the device bus when the TROVIS
I/O module is the last device at the end of the device bus network. All changes to the DIL
switches come immediately into effect while the device is in operation.
The DIL switches are located on the bottom of the electronics housing next to the LAN port for
function analysis and rmware updates.
Table1: Switch positions
No. Designation ON OFF
1RS-485 bus termination Active Not active
2 Reserved
3Device bus address Sets one of four device bus addresses. In the delivered state, the
device bus address is adjustable between 11 and 14.
4
DIL no. Device bus address
3 4
OFF OFF 11
OFF ON 12
ON OFF 13
ON ON 14

KA 5500-Z EN 7
Installation
4.1 Installation
Dimensionsinmm(WxHxD):144x98x54
The controller consists of the electronics housing and the back panel with the terminals. The
device is suitable for panel, wall and rail mounting (see Fig.2).
Panel mounting
1. Undo the two screws (1).
2. Pull apart the electronics housing and the back panel.
3. Make panel cut-out with the dimensions 138 x 92mm (W x H).
4. Push the housing through the panel cut-out.
5. Tighten the two screws (2) to clamp the controller housing against the panel.
6. Perform electric wiring on the back panel as described in section4.2.
7. Place on the electronics housing.
8. Tighten the two screws (1).
Wall mounting
1. Undo the two screws (1).
2. Pull apart the electronics housing and the back panel.
3. If necessary, drill holes with the specied dimensions in the appropriate places. Fasten
the back panel with four screws.
4. Perform electric wiring on the back panel as described in section4.2.
5. Place on the electronics housing.
6. Tighten the two screws (1).

8 KA 5500-Z EN
Installation
Rail mounting
1. Fasten the spring-loaded hook (5) at the bottom of the top hat rail (3).
2. Slightly push the TROVIS I/O module upwards and pull the top hook (5) over the top hat
rail.
3. Undo the two screws (1).
4. Pull apart the electronics housing and the back panel.
5. Perform electric wiring on the back panel as described in section4.2.
6. Place on the electronics housing.
7. Tighten the two screws (1).

KA 5500-Z EN 9
Installation
1
2
2
5
3
4
5
62
15
41
57
Panel mounting
Wall mounting
Rail mounting
Fig.2: Mounting

10 KA 5500-Z EN
Installation
4.2 Electrical connection
Risk of fatal injury due to electric shock.
−For electrical installation, you are required to observe the relevant electrotechnical regula-
tions of the country of use as well as the regulations of the local power suppliers. Therefore,
such work must be performed by trained and experienced personnel.
− The terminal 28 allows the integration of safety equipment which have a direct inuence on
electric actuators. If this is not the case, connect a jumper from terminal 20 to terminal 28.
ÎDo not connect ELV cables (according to VDE0100) to these terminals.
ÎDisconnect the voltage supply from the controller and protect it against unintentional re-
connection before performing any work on the terminals.
The electric actuators and pumps are not automatically supplied with a voltage by the TRO-
VIS I/O module. They can be connected over terminals 24 and 28 to an external voltage
supply. If this is not the case, connect a jumper from terminal 20 to terminals 24 and 28.
A wiring diagram is afxed to the back of the electronics housing. It shows the assignment of
the terminals on the back panel.
DANGER
!
Note

KA 5500-Z EN 11
Installation
1
2
3
4
5
6
7
8
9
10
11
12
BE[ ]-3
BE[ ]-4
BE[ ]-2
29
19
18
30
28
27
26
25
24
23
22
21
20
30
RK[ ]- 3-PKT
2-PKT
VF[ ]
SF[ ]-1
RüF[ ]
N
L1
UP[ ]-1
L1
-
AA[ ]-1
AA[ ]-2
L1
UP[ ]-2
BA[ ]-1
BA[ ]-2
BA[ ]-3
BA[ ]-4
SF[ ]-2 / RF[ ]
BE[ ]-1
RS485
A
B
GND
GND
GND
GND
+
+
0...10V / PWM
0...10V / PWM
Fig.3: Electrical connection

12 KA 5500-Z EN
Indicator
5 Indicator
Location and meaning
The TROVIS I/O module has the following LEDs to indicate various states of the device. The
operating states of the device are indicated by LEDs during start-up and servicing.
Green: Device functioning properly
Red: Error
Blinking: Functions according to Table2
Fig.4: LEDs

KA 5500-Z EN 13
Indicator
Table2: Meaning of the LEDs
LED name LED state Meaning
Power (green)
ON Device is switched on
OFF Device is switched off
Blinks 1s/1s Boot loader: waiting for update
Blinks quickly Boot loader: communication during update
Blinks very quickly Boot loader: rmware programming
Error (red) Blinking Communication error RS-485
OFF No error
Connect
(green)
First ON, then
blinking Connection over the device bus is established
Connect (blue) ON Device is connected to voltage supply and starts
RS485 Blinking
One green and one red LED to indicate communication on
the interface. The red LED indicates data are being sent by
the TROVIS I/O module and the green LED indicates that
data are being received.
UP, RK (green) ON Relay contacts (BO) in closed state
OFF Relay contacts (BO) in open state
BE (green) ON External contact in closed state
Off External contact in open state

14 KA 5500-Z EN
Technical data
6 Technical data
Inputs 4x Pt1000, PTC or Ni1000 sensor inputs, alternatively congurable
for binary alarms
Outputs 1x three-step signal: rating max. 250VAC, 2A
alternatively 1x on/off signal: rating max. 250VAC, 2A
2x pump output: rating max. 250VAC, 2A
All outputs are relay outputs with varistor suppression,
2x 0 to 10V or PWM signal, congurable, to issue a control signal or
for pump speed control
Interfaces RS-485 device bus interface for communication with TROVIS 5578 (po-
larity independent)
Supply voltage 85 to 250V, 48 to 62Hz, max. 6.6VA
Ambient temperature 0 to 50°C (operation), –10 to +60°C (storage and transport)
Degree of protection IP 40 according to EN60529
Class of protection II according to EN60730
Degree of contamination 2 according to EN61010-1
Overvoltage category II according to EN60730
Noise immunity According to EN61000-6-1
Noise emission According to EN61000-6-3
Weight Approx. 0.5 kg
Conformity

KA 5500-Z EN 15
Disposal
7 Disposal
We are registered with the German national register for waste electric equipment (stiftung ear)
as a producer of electrical and electronic equipment,
WEEE reg. no.: DE 62194439
ÎObserve local, national and international refuse regulations.
ÎDo not dispose of components, lubricants and hazardous substances together with your
other household waste.
On request, we can appoint a service provider to dismantle and recycle the product.
Tip

16 KA 5500-Z EN
Certicates
8 Certicates
The following certicate is shown on the next page:
−EU declaration of conformity
The certicate shown was up to date at the time of publishing. The latest certicates can be
found on our website:
uwww.samsongroup.com > Products & Applications > Product selector > Automation
Systems > TROVIS5578-E

KA 5500-Z EN 17
Certicates
EU declaration of conformity
SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · D 60314 Frankfurt am Main
Fon: [phone] · Fax: [phone] · E-Mail: [e-mail] · Internet: www.samson.de
Revision 08
EU Konformitätserklärung / EU Declaration of Conformity /
Déclaration UE de conformité
Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller/
This declaration of conformity is issued under the sole responsibility of the manufacturer/
La présente déclaration de conformité est établie sous la seule responsabilité du fabricant.
Für das folgende Produkt / For the following product / Nous certifions que le produit
Erweiterungsmodul für Heizungs- und Fernheizungsregler /
Extension Modul for Heating and District Heating Controller /
Module d’extension pour Régulateur de chauffage et de chauffage à distance
Typ/Type/Type TROVIS-IO
wird die Konformität mit den einschlägigen Harmonisierungsrechtsvorschriften der Union bestätigt /
the conformity with the relevant Union harmonisation legislation is declared with/
est conforme à la législation d'harmonisation de l'Union applicable selon les normes:
EMC 2014/30/EU EN 61000-6-1:2007, EN 61000-6-3:2007
+A1:2011, EN 61000-6-4:2007+A1:2011
LVD 2014/35/EU EN 60730-1:2016, EN 50344:2001
RoHS 2011/65/EU EN 50581:2012
Hersteller/Manufacturer / Fabricant:
SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3
D-60314 Frankfurt am Main
Deutschland/Germany/Allemagne
Frankfurt / Francfort, 2020-07-29
Im Namen des Herstellers/ On behalf of the Manufacturer/ Au nom du fabricant.
Dipl.-Ing. Gert Nahler Dipl.-Ing. Silke Bianca Schäfer
Zentralabteilungsleiter/Head of Department/Chef du département Total Quality Management/
Entwicklung Automation und Integrationstechnologien/ Management par la qualité totale
Development Automation and Integration Technologies
ce_trovis-io_de_en_fra_rev08.pdf

2021-07-16 · English
SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: [phone] · Fax: [phone]
[email protected]om · www.samsongroup.com
KA 5500-Z EN