Sanremo CAFE RACER User manual

CAFE RACER
Manuale per il Tecnico
Manual for Technical

04-2017
CAFE RACER
Manual for technical
!"#"$%&'(
EN
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!,")-./0123.40-",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 5
"1.1 General safety warnings .............................................................................. 3
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 4.1Removingtheproleside ............................................................................ 7
4.2 Removing the rear panel ............................................................................. 8
 4.3Removingthecoffeeunitguard .................................................................. 9
4.4 Removing the lower front panel ................................................................. 10
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"5.1 Top view .................................................................................................... 11
"5.2 Rear view .................................................................................................. 12
 5.3Lsideview .............................................................................................. 13
 5.4Rsideview ............................................................................................. 14
5.5 Removing the electrical panel ................................................................... 15
5.6 Layout of the electrical panel ..................................................................... 15
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 6.1Adustingmixedwater ............................................................................... 16
 6.2Bleedingtheairfromthecircuit ................................................................. 16
6.3 Resetting the service boiler safety thermostat .......................................... 16
6.4 Resetting the small boiler safety thermostat ............................................. 17
6.5 Resetting the unit safety thermostat .......................................................... 17
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7.1 Replacing the cup heating plate heating element ..................................... 18
7.2 Replacing the cup heating plate probe ...................................................... 18
7.3 Replacing the small boiler heating element ............................................... 19
7.4 Replacing the boiler thermostat ................................................................. 21
7.5 Replacing the unit small boiler .................................................................. 21
7.6 Replacing the coffee boiler heating element ............................................. 23
7.7 Replacing the pump .................................................................................. 24
7.8 Replacing the pump motor ........................................................................ 25
7.9 Replacing the LED plate ............................................................................ 26
 7.10Replacingtheboilerllingsolenoidvalve................................................ 26
 7.11Replacingthemixedwatersolenoidvalve .............................................. 27
 7.12Replacingthehotwatersolenoidvalve ................................................... 28
 7.13Replacingthecoolingcyclesolenoidvalve ............................................. 29
 7.14Replacingthepurgesolenoidvalve ........................................................ 29
 7.15Replacingthepre-infusionsolenoidvalve ............................................... 31
 7.16Replacingtheunitsolenoidvalve ............................................................ 31
 7.17Replacingthedisplacementcounter ....................................................... 32
 7.18Replacingthepumppressuretransducer ............................................... 33
 7.19Replacingtheserviceboilerpressuretransducer ................................... 33
 7.20Replacingthepre-infusionexpansionboard ........................................... 34
 7.21Replacingtheelectronicboard ................................................................ 34
7.22 Replacing the electrical panel components ............................................. 35
 7.23Replacingthedisplayboard .................................................................... 36
 7.24Replacingtheunitdisplay ....................................................................... 37
7.25 Removing the service boiler .................................................................... 39
7.26 Replacing the steam tap .......................................................................... 40
7.27 Replacing the safety thermostat .............................................................. 41
 7.28Replacingthewaterdispensingtapbutton ............................................. 41
7.29 Replacing the LED bar ............................................................................ 42
7.30 Replacing the main switch ....................................................................... 43
 7.31Removingtheheadandgasets ............................................................. 44
PRELIMINARY REV 00

CAFE RACER
04-2017
Manual for technical
6"#"$%&'(
EN
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8.1 Language .................................................................................................. 46
8.2 Name ......................................................................................................... 46
8.3 Service tel. ................................................................................................. 46
8.4 Number of units ......................................................................................... 46
8.5 Chrono function ......................................................................................... 47
 8.6Intaecoffee ........................................................................................... 47
8.7 Watt ........................................................................................................... 47
 8.8Steampressuretransducer ....................................................................... 47
8.9 Pump pressure offset ................................................................................ 48
 8.10Programmingdoses ................................................................................ 48
 8.11Fourdoses ............................................................................................... 48
8.12 Displacement counter offset 1-2-3 .......................................................... 48
8.13 Sensitivity ................................................................................................ 49
8.14 Maintenance cycles ................................................................................. 49
8.15 Temperature ............................................................................................ 49
8.16 Temperature (C° / F°) .............................................................................. 49
8.17 Boiler temperature ................................................................................... 50
8.18 Unit temperature offset ............................................................................ 50
8.19 Inactivity time ........................................................................................... 50
8.20 Filling timeout .......................................................................................... 51
 8.21Waterlter ............................................................................................... 51
 8.22Numberofcredits .................................................................................... 51
8.23 Cooling cycle ........................................................................................... 51
 8.24Password ................................................................................................. 52
K,"L>1/=2A43"14=;/=9",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, $5
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PRELIMINARY REV 00

04-2017
CAFE RACER
Manual for technical
5"#"$%&'(
EN
!,")(O7P*QRO)P(
- Thismanualwaswrittenonlytobeusedbyauthorisedtechniciansofthemanufactur-
er.
!,!"S8-8/=A"B=E8.>"T=/-4-;B
- Whenoperatingonthemachine,maesurethatthemainswitchandthemachine
switch are in PUUpositionandthatthewatersupplytapisclosed.
- Whensomeoperationsadustmentsneedtobecarriedoutwiththepoweron,0@8/=.8"
T4.<"8V./898"3=/8,
- Whenoperatingonthemachine,checthatthewatercontainedinthemachineis
cold.
- Whensomeoperationsadustmentsneedtobecarriedoutwiththemachineatoper-
ating temperature, 0@8/=.8"T4.<"8V./898"3=/8andusesuitablepersonalprotective
equipment.
- Suitablepersonalprotectiveequipmentmustbeworninanycaseasrequiredbycur-
rent safety regulations in the country of use.
- Currentspecicregulationsinthecountryofusemustbefollowedatalltimes.
- Seetheattachedwiringdiagramforalloperationsontheelectricalsystem.
- Seetheattachedwaterdiagramforalloperationsonthewatersystem.
PRELIMINARY REV 00

CAFE RACER
04-2017
Manual for technical
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EN
6,""7'WPX)(S"OL'"O7FY
- Remove the grille (1).
- Liftandremovethetray(2).
- ndothefourAllenscrews(3).
PRELIMINARY REV 00
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04-2017
CAFE RACER
Manual for technical
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EN
- Loosenthescrew(4)andremovethetraysupport
(5).
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.<8"30-14.40-B"0E".<8"P7";=B\8.B"Z%["=-1"
;/8=B8".<89,
PRELIMINARY REV 00
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CAFE RACER
04-2017
Manual for technical
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)(S"IDFO'
- nscrewscrew(1)onbothsides.
- Remove the grilles (2).
- Lift the cup heating plate (3).
- Disconnect the connector (4) of the probe.
- Disconnect the heating element connector (5).
- Remove the cup heating plate (3).
PRELIMINARY REV 00
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04-2017
CAFE RACER
Manual for technical
C"#"$%&'(
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4-;" @A=.8" .0" =338BB" =AA" .<8" 4-.8/-=A" 9=&
3<4-8"[email protected],
4.1 Removing te prole side
- Unscrew the screws (1).
-Removetheproleside(2).
- Unscrew the screws (3) fastening the panel (4).
- Remove panel (4).
PRELIMINARY REV 00
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CAFE RACER
04-2017
Manual for technical
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?,6"7890:4-;".<8"/8=/"@=-8A
- nscrewthetwosidescrews(1).
- Removethepipe(2)connectingthetwoshoulders.
- Unscrew the three screws (3).
- Loosen the three screws (4).
PRELIMINARY REV 00
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04-2017
CAFE RACER
Manual for technical
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?,5"7890:4-;".<8"30EE88"2-4.";2=/1
- nscrewthescrews(1)onbothsides.
- Remove the rear panel (5).
- Widenthetwoguards(2)andremovethem.
- Pullouttheguard(3)withthedisplaytowardthe
front.
PRELIMINARY REV 00
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CAFE RACER
04-2017
Manual for technical
!M"#"$%&'(
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- Disconnecttheconnectors(4)and(5).
?,?"7890:4-;".<8"A0T8/"E/0-."@=-8A
- Loosen the two Phillips screws (1).
- Pull out panel (2).
PRELIMINARY REV 00
$?
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6

04-2017
CAFE RACER
Manual for technical
!!"#"$%&'(
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![Unit “1” boiler
6[Unit “2” boiler
5[Unit “3” boiler
?[nit“1”displacementcounter
$[nit“2”displacementcounter
%[nit“3”displacementcounter
C[nit“1”pre-infusionsolenoidvalve
H[nit“2”pre-infusionsolenoidvalve
K[nit“3”pre-infusionsolenoidvalve
!M[ RH steam tap shut-off tap
!![ LH steam tap shut-off tap
!6[ Service boiler
!5[Steampressuretransducer
!?[ Safety valve
!$[ Pump motor
!%[ Water pump
!C[Drainsolenoidvalve
!H[ Unit 1 shut-off tap
!K[ Unit 2 shut-off tap
6M[ Unit 3 shut-off tap
PRELIMINARY REV 00
K 5 % H 6 $ C ! ? !$
!%!C!?!H!6 !5!K6M!M !!

CAFE RACER
04-2017
Manual for technical
!6"#"$%&'(
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1) Service boiler
2)Drainmanifold
3)Coolingcyclesolenoidvalve(boilerwaterregen-
eration)
4)Steamboilerdraintap
5)Mixedwatersolenoidvalve
PRELIMINARY REV 00
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6
5
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04-2017
CAFE RACER
Manual for technical
!5"#"$%&'(
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1)Loadingange
2)Pumppressuretransducer
3)Waterloadingsolenoidvalve
4) LED plate
5) Main electronic control unit
6)Pre-infusionexpansionboard
7)FrontandsideLEDonoffswitch""""""""""""
PRELIMINARY REV 00
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CAFE RACER
04-2017
Manual for technical
!?"#"$%&'(
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1)“Purge”drainconnections
2) “Purge” button
3)“Purge”solenoidvalve
4)Expansionvalve
5) LED plate
6) Boiler heating elements
PRELIMINARY REV 00
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5%
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04-2017
CAFE RACER
Manual for technical
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- Pull out the electrical panel (2).
$,%"D=>02."0E".<8"8A83./43=A"@=-8A
1) Power relay
2)Triacboard(unitheatingandsmallboilerpre-heat-
ing)
3) High voltage self-centring connector
4) Single phase static relays to control steam boiler
heating
5)Condenser
6)WIFIinterfaceboard(optional)
7) Power unit cooling fan
8)Switchingpowerunit(stabilisedtransformer)
9) Fuse “F2” 3.15 A - LED fuse
10) Fuse “F1” 1 A - Control unit fuse
$,$"7890:4-;".<8"8A83./43=A"@=-8A
Removethelowerfrontpanelasdescribedintherel-
evant paragraph
- nscrewthetwonobs(1)locatedunderthefront
of the machine.
PRELIMINARY REV 00
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CAFE RACER
04-2017
Manual for technical
!%"#"$%&'(
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%,!"F1G2B.4-;"94V81"T=.8/
- Actonthescrew(1)ofthemixedwatersolenoid
valvelocatedintheleftrearlowerpart,toadust
the amount of cold water that is mixed with hot
waterduringwaterdispensing.
%,6"_A8814-;".<8"=4/"E/09".<8"34/324.
- Press button (1), located in the right front lower
part,toenergisethecoilsandbleedanyairfrom
the circuit.
- eep the button pressed until only water comes
outofthedrain,notwatermixedwithair.
%,5" 78B8..4-;" .<8" B8/:438" J04A8/" B=E8.>" .<8/90&
B.=.
- RemovetheRsidepanelasdescribedintherel-
ative paragraph.
- Press the safety thermostat (1) to reset it.
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.<8" 9=3<4-8" 4B" /8B.=/.81" =E.8/" /8&
B8..4-;" .<8" B=E8.>" .<8/90B.=.`"
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=-1" .<8" 0.<8/" .<8/90B.=.B" 4-" .<8"
9=3<4-8,
PRELIMINARY REV 00
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04-2017
CAFE RACER
Manual for technical
!C"#"$%&'(
EN
%,?" 78B8..4-;".<8"B9=AA"J04A8/"B=E8.>".<8/90B.=.
- Removethecupheatingplateasdescribedinthe
relevant paragraph.
- Press the safety thermostat (1) to reset it.
)E".<8".<8/90B.=."./4@B"=;=4-"T<8-"
.<8" 9=3<4-8" 4B" /8B.=/.81" =E.8/" /8&
B8..4-;" .<8" B=E8.>" .<8/90B.=.`"
3<83\".<8"=1G2B.98-."0E".<8"B9=AA"
J04A8/" .89@8/=.2/8" .<8/90B.=." 0/"
4.B"@/0@8/"E2-3.40-4-;,
%,$" 78B8..4-;".<8"2-4."B=E8.>".<8/90B.=.
- Removetheunitguardsasdescribedintherele-
vant paragraph.
- Press the safety thermostat (1) to reset it.
)E".<8".<8/90B.=."./4@B"=;=4-"T<8-"
.<8" 9=3<4-8" 4B" /8B.=/.81" =E.8/" /8&
B8..4-;" .<8" B=E8.>" .<8/90B.=.`"
3<83\".<8"=1G2B.98-."0E".<8"B9=AA"
J04A8/" .89@8/=.2/8" .<8/90B.=." 0/"
4.B"@/0@8/"E2-3.40-4-;,
PRELIMINARY REV 00
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CAFE RACER
04-2017
Manual for technical
!H"#"$%&'(
EN
C," 7'WPXFD"F(*"7'IDFR'W'(O
C,!"78@A=34-;" .<8" 32@"<8=.4-;" @A=.8" <8=.4-;"8A8&
98-.
- Removethecupheatingplateasdescribedinthe
relevant paragraph.
- nscrewthenut(1)connectingthegroundwire.
- seaspatulatoremovetheadhesiveheatingele-
ment (2).
- Cleanthesurfaceofglueresidues.
- Screwthegroundnutbacinandgraduallyplace
the heating element (2) on the surface so that
therearenoairbubblesbetweenthesurfaceand
the heating element.
C,6"78@A=34-;".<8"32@"<8=.4-;"@A=.8"@/0J8
- Removethecupheatingplateasdescribedinthe
relevant paragraph.
- nscrewthenut(1)andremovethestoppingplate
(2).
-nscrewthenut(3)andremovetheprobe(4).
" N<8-" /8=BB89JA4-;`" B@/8=1" 30-123.4:8"
@=B.8" J8.T88-" .<8" @/0J8" =-1" .<8" 32@"
<8=.4-;"@A=.8,
PRELIMINARY REV 00
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6
!
6
5
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6

04-2017
CAFE RACER
Manual for technical
!K"#"$%&'(
EN
C,5"78@A=34-;".<8"J04A8/"<8=.4-;"8A898-.
R2.".<8"@0T8/".0".<8"9=3<4-8" J>" B8..4-;"
.<8"2@B./8=9"9=4-"BT4.3<".0"PUU,
- Removethe unit guard as describedin the rele-
vant paragraph.
- Removethelowerfrontpanelasdescribedinthe
relevant paragraph.
- Ensurethemachineisoffandthewatersupplytap
isclosed.
- Drain the coffee circuit by opening the tap (1) of
the boiler unit.
- Disconnect the two Faston connectors (2) from
heating element (3).
- Disconnectthewaterdraintube(4);pressthering
nutandpullthetube.
- Unscrew the nut (5) of the water supply tube.
PRELIMINARY REV 00
!
6
5
?
$