SATA 97813A User manual

液压卧式重型低位千斤顶
Hydraulic Horizontal Heavy-duty Low-position Service Jack
Schwerer horizontaler hydraulischer niedriger Wagenheber
Гидравлический горизонтальный тяжелый домкрат низкого уровня
유압 와식 중위 저위잭
Macaco baixo pesado horizontal hidráulico
油圧水平ヘビーロージャッキ
Gato de baja posición tipo pesado horizontal de presión hidráulica
97813A
使用说明书 \ User's Manual \ Bedienungsanleitung \ Инструкция по эксплуатации
사용설명서 \ Manual de instruções \ 取扱説明書 \ Manual del uso
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目录
第一章 安全警告........................................................................................................................................................4
第二章 产品图示........................................................................................................................................................5
第三章 安装与操作...................................................................................................................................................5
第四章 检查、维护和清洁.................................................................................................................................. 7
第五章 常见故障及处理........................................................................................................................................8
第六章 售后服务........................................................................................................................................................9
第七章 产品爆炸图 ..................................................................................................................................................9

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使用说明书：
产品编号 额定承重
（KG）
净重
（KG）
毛重
（KG）
最高位
（mm）
最低位
（mm）
产品尺寸
（mm）
97813A 3000 35.5 37.5 502 78 750x350x160
开箱后即请检查产品，确保产品完好无损。如果发现有任何部件缺失或损坏，请电话联系世达汽车科技（上海）有限公司。
请记录产品序列号：
注：如果产品没有序列号，请记录购买日期。
请妥善保存本使用说明书：
1 ）本使用说明书涉及产品的安全警告、组装、操作、检验、维护和清洁程序等内容，请妥善保管。
2 ）请将本千斤顶的序列号（或购买日期）写在本使用说明书的首页，并将本说明书保存在干燥安全之处以备参阅。
3 ）请在完全理解本说明书内容的基础上，正确使用。
4 ）本千斤顶已经投保产品责任险。
5 ）本千斤顶性能符合最新颁布的美国工程师协会标准：ASME PALD-2014 标准。
第一章 安全警告
1 ） 在操作使用前，务必仔细阅读并完全理解使用说明书的全部内容。不正确的操作可能导致人员损伤及产品损坏。
2 ）每次使用前都要检查千斤顶，如有零部件松动或者损坏，不能使用。
3 ）根据车辆重量，选择合适载重吨位的千斤顶。
4 ）严禁超载使用千斤顶，否则引起的事故责任不在保险范围之列。
5 ）严禁偏载，不能倾斜顶升车辆，否则容易造成危险及损坏千斤顶和车辆。
6 ）操作前要将车辆刹车制动、将发动机熄火。

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7 ）操作前必须确认支撑面为水平硬质面，否则会有危险。
8 ）千斤顶只能用于顶升，不能用于支撑，顶升完毕，要立即选用匹配的千斤顶支架支撑车辆。
9 ）必须小心将千斤顶托盘对准车辆底盘的支撑点再开始顶升操作。
10 ）顶升操作工程中，不能转动手柄，否则会使回油阀被旋松而导致支撑托盘下降。
11 ）在操作过程中不能移动车辆。
12 ）卸载下降时，必须逆时针方向缓慢转动手柄，使车辆缓慢下降。
13 ）不能在只有千斤顶支撑的情况下，在车辆的上下方或周围进行工作。
14 ）不能自行拆装或改装本千斤顶。
15 ）不能自行调节安全阀，否则引起的事故责任不在保险范围之列。
16 ）操作员在操作时必须佩戴符合国家相关安全规定的防护眼镜和工作手套。
第二章 产品图示
注：产品出厂时油泵内添加的是 15# 机械油，如果需要经常在 0℃以下温度的环境中使用，建议更换 10# 航空
液压油。更换时请将油泵中的原有的 15# 机械油全部放出，再注入 10# 航空液压油，具体操作请见第 4 页。
第三章 安装与操作
安装手柄：
1 ）将上下两节手柄连接安装。
2 ）旋松手柄上的定位螺丝，将手柄塞进揿手孔。
3 ）拧紧定位螺丝，完成手柄安装。
排气：
1 ）旋松注油孔螺丝，但不要取出螺丝（见图 2）。
2 ）将手柄塞进揿手孔（见图 1）。
3 ）逆时针方向转动手柄（见图 1），打开回油阀。
4 ）顺时针方向转动手柄，揿压手柄，反复上下快速操作几次将油路内空气排放出去。
5 ）拧紧注油孔螺丝（见图 2）。
橡胶托盘 手柄
双液压泵
万向节
安全阀螺丝（不可自
行打开调压）
注油孔螺丝
液压泵
图1图2

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检查液压油油位：
1 ）取出注油孔螺丝（见图 2）。
2 ）检查液压油液面，如果离注油孔的距离大于 0.6cm，则需要补充液压油。
3 ）装上注油孔螺丝并拧紧。
顶升操作：
1 ）选择安全之地，将车辆停靠在坚固平坦的水平面，将发动机熄火。
2 ）逆时针方向转动手柄，放低千斤顶。起身臂放至最低位后，顺时针方向转动手柄，关闭回油阀。
3 ）小心仔细地将千斤顶托盘对准车辆底盘的支撑点（参考车辆厂出厂说明书上指定的起重部位）。
4 ）揿压手柄直至千斤顶托盘接触车辆底盘的支撑点（注意：顶升操作前必须确保千斤顶托盘与车辆底盘支撑点完
好贴合形成上下垂直，否则需要重新定位）。
5 ）继续揿压手柄，顶升千斤顶。操作要平稳缓慢，每次揿压要压到底。
6 ）当车辆被顶升到位后，将匹配的千斤顶支架放置在合适的位置来支撑车辆（注意：千斤顶支架需要另外购买，
且应该始终成对使用）。
7 ）缓慢逆时针方向转动手柄，放低千斤顶直至车辆底盘的支撑点落在成对支架的托架中心，然后再顺时针方向转
动手柄关闭回油阀。
注意：
手柄线长度可根据客户要求定制。由于本千斤顶有安全限压装置，故对于限压吨位以上重量的车辆，千斤
顶会自行保护，不作顶升
下降操作：
1 ）清理取出车辆下面的所有工具、零配件等。
2 ）将千斤顶托盘对准车辆底盘的支撑点。顺时针方向转动手柄，顶升千斤顶，取出千斤顶支架。
3 ）逆时针方向缓慢转动手柄（确保每次转动不超过半圈），将车辆降至地面。
4 ）继续逆时针方向转动手柄，直至千斤顶到达最低位。
使用千斤顶支架需要注意：
1 ）千斤顶支架的额定承重量是指一对支架的承重量，使用千斤顶支架时不能超载。
2 ）使用前必须确保车辆底盘的支撑点都落在成对支架的托架中心，并确保支架被安全锁定不至打滑。
3 ）成对支架在使用时必须始终保持同样高度。
4 ）错误使用千斤顶支架，可能会造成人员危险及车辆损坏。

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第四章 检查、维护和清洁
1 ） 不能使用已经损坏的千斤顶，以防严重伤害事故。如果发现操作过程有异常的声响或振颤，必须维修排除故障
后才可使用。
2 ）每次使用前，都要进行零部件检查。检查是否有断裂、弯曲变形、松动、缺失的零部件，以及其它影响正常操
作的情况。如有任何问题，都必须解决后，才能使用千斤顶。
3 ）每次使用前，都要进行功能性检查。如果发现不能正常工作，需要检查是否需要排气、注油等。
4 ）经常检查，当活塞杆顶端、各横轴处、万向节、滚轮、脚轮等转动传动部位缺少润滑脂（即黄油）时，请及时
加注黄油。起升臂横轴处的黄油需要在黄油加油嘴处加注。
5 ）每隔 3 年，至少更换一次液压油。更换液压油程序如下：
a ） 将千斤顶降至最低位，旋松取出注油孔螺丝。
b ）倾倒千斤顶，排出全部的液压油（处理液压油要符合当地法规）。
c ）朝上放置千斤顶，对准注油孔，慢慢加注合格的液压油，直至离注油孔 0.6cm。
d ）逆时针方向转动手柄，打开回油阀。
e ） 顺时针方向转动手柄到底，揿压手柄，反复上下快速操作几次排放掉油路内空气。
f ）再检查油位，如果需要再次注油。
g ）拧紧注油孔螺丝。
h ）用干净擦布擦干油迹，然后将千斤顶放置在安全之处。

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第五章 常见故障及处理
故障症状
额定载重
下不能顶
升
√ √ √ √
载重下托
盘自动下
降
√ √
托盘始终
不能顶升 √ √
揿压手柄
感觉软绵
无力
√ √
载重下手
柄自动翘
起
√
注油孔处
漏油 √
可能的原因
1. 检查是否
彻底关闭回
油阀
2. 油路内可
能有空气
1. 油路可能堵塞
2. 回油阀没有彻底关闭
可能缺少
液压油
油路
内可
能有
空气
液压油可
能太多
建议处理方
案
1. 顺时针方
向转动手柄
到底，关闭
回油阀
2. 将油路空
气排出
1. 冲刷油路：
a. 降至最低位，关回油阀
b. 升高托盘
c. 快速释放回油阀， 并加力
使托盘快速回位
2. 顺时针方向转动手柄到底，
关闭回油阀
检查液压
油位，如
果需要进
行注油
将油
路空
气排
出
检查液压
油位，如
果需要，
调整油量

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第六章 售后服务
用户在使用过程中，如发现千斤顶不能正常工作，可到 SATA 指定经销商处进行维修，维修收费标准按照世达公
司公布的售后维修价格表执行。
第七章 产品爆炸图
41
40
39
38
37
3
2
1
36
35 34
33
18 19 20
4567811
10
912
13 14
15 16 17
23
22
21
24
28
31
30 29 28 27 26/26A 25

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序号 世达编号 名称 数量 序号 世达编号 名称 数量
1 P97813A-1 挡圈 20 2 22 P97813A-22 手柄护套 1
2 P97813A-2 前轮垫片 2 23 P97813A-23 下节手柄部件 1
3 P97813A-3 前轮 224 P97813A-24 弹簧锁头 1
4 P97813A-4 墙板部件 1 25 P97813A-25 万向节部件 1
5 P97813A-5 螺母 M16（薄） 2 26 P97813A-26 油泵部件 1
6 P97813A-6 螺母 M16 2 26A P97813A-26A 低温油泵部件 1
7 P97813A-7 垫片 16 4 27 P97813A-27 拉簧 2
8 P97813A-8 螺钉 M5X12 4 28 P97813A-28 挡圈 25 4
9 P97813A-9 后轮部件 2 29 P97813A-29 连接杆 1
10 P97813A-10 螺钉 M10X22 4 30 P97813A-30 开口销 1
11 P97813A-11 垫片 10 4 31 P97813A-31 起重臂轴 1
12 P97813A-12 揿手连接螺栓 2 32 P97813A-32 注油嘴 1
13 P97813A-13 垫片 18 2 33 P97813A-33 拉杆 2
14 P97813A-14 螺钉 M8X20 4 34 P97813A-34 长连杆销轴 2
15 P97813A-15 垫片 8 4 35 P97813A-35 盖板 1
16 P97813A-16 挡圈 12 1 36 P97813A-36 长连杆 2
17 P97813A-17 滚轮 1 37 P97813A-37 挡圈 16 2
18 P97813A-18 揿手 1 38 P97813A-38 起重臂部件 1
19 P97813A-19 滚轮销轴 1 39 P97813A-39 托盘 1
20 P97813A-20 揿手定位螺钉 1 40 P97813A-40 托盘螺钉 1
21 P97813A-21 上节手柄 141 P97813A-41 托盘橡胶垫 2

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Contents
Chapter I Safety warning.........................................................................................................................................12
Chapter II Product illustration ............................................................................................................................... 13
Chapter III Installation and operation.................................................................................................................. 14
Chapter IV Inspection, maintenance and cleaning ..........................................................................................15
Chapter V Common faults and troubleshooting............................................................................................. 16
Chapter VI After-sales services...............................................................................................................................17
Chapter VII Exploded views .......................................................................................................................................18

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Operating instruction:
Product
number
Rated load
（KG）
Net weight
（KG）
Gross weight
（KG）
Highest position
（mm）
Lowest position
（mm）
Size
（mm）
97813A 3000 35.5 37.5 502 78 750x350x160
Please inspect the product immediately after unpacking, and ensure that it is intact. If any component is lost or damaged, please contact
the Customer Service Department of SATA Automotive Technology（shanghai）Co.,Ltd.
Please write down the product serial number:
Note: If no serial number is available, please write down the date of purchase.
Please keep this Operation Instruction properly:
1 ）As this Operation Instruction covers safety warning, assembly, operation, inspection, maintenance and cleaning procedures, etc. of
the product, please properly keep it.
2 ）Please write down the serial number（or date of purchase）of this jack on the first page of the Operation Instruction, and keep the
Operation Instruction in a dry and safe place for reference.
3 ）Please use the product correctly on the basis that you have fully understood the information contained herein.
4 ）The jack is covered by product liability insurance.
5 ）The jack's performance meets requirements specified in new standard: ASME PALD-2014.
Chapter I Safety warning
1 ） Be sure to carefully read and fully understand the instructions herein before operation and use. Incorrect operation may result in
personal injury and product damage.
2 ）Carefully check the jack before use each time, and do not use it in case of looseness or damage of parts.

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3 ）Select a jack of appropriate deadweight tonnage based on the weight of the vehicle.
4 ）Overloading of the jack is prohibited, otherwise the liability for accidents will not be covered by insurance.
5 ）Unbalanced loading is prohibited and it is not allowed to lift the vehicle in a tilting manner, otherwise it will be dangerous and the
jack and the vehicle may be damaged.
6 ）Brake the vehicle and shut off the engine before operation.
7 ）Confirm that the support surface is hard and level before operation, otherwise there may be danger.
8 ）The jack can only be used for jacking and cannot be used for supporting, and a matching jack support must be used to support the
vehicle immediately after jacking.
9 ）The jack tray must be carefully aligned with the support point on the vehicle chassis first, and the vehicle can be raised with the
jack.
10 ）The handle shall not be turned during the jacking, otherwise the oil return valve will be unscrewed, resulting in lowering of jack tray.
11 ）The vehicle shall not be moved during operation.
12 ）For lowering of the jack, the handle must be turned counterclockwise slowly to lower the vehicle slowly.
13 ）Do not work on, under or around the vehicle supported only with the jack.
14 ）Do not disassemble or refit the jack by yourself.
15 ）The safety valve cannot be adjusted by the user, otherwise the liability for accidents will not be covered by insurance.
16 ）The operator must wear goggles and working gloves conforming to relevant national safety regulations during operation.
Chapter II Product illustration
Note: The oil pump of the product is filled with 15# mechanical oil at delivery. It is recommended to use 10# aircraft hydraulic oil if the
product is often used below 0℃. During change, please discharge all the 15# mechanical oil out from the oil pump, and then add
the 10# aircraft hydraulic oil. For specific operation, please refer to page 4.
Rubber tray Handle
Dual hydraulic pump
Fig. 1
pump Universal joint
Safety valve screw（Do
not unscrew it for pressure
regulation by yourself）
Oil filler screw
Hydraulic
Fig.2

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Chapter III Installation and operation
Installation of handle:
1 ）Connect the upper and lower handles for installation.
2 ）Loosen the locating screw and insert the handle into the socket hole.
3 ）Tighten the locating screw to complete the handle installation.
Air bleeding:
1 ）Loosen the oil filler screw, but do not take out the screw（see Fig. 2）.
2 ）Insert the handle into the socket hole（see Fig. 1）.
3 ）Turn the handle counterclockwise（see Fig. 1）to open the oil return valve.
4 ）Turn the handle counterclockwise, and quickly press the handle for several times to discharge air from the oil circuit.
5 ）Tighten the oil filler screw（see Fig. 2）.
Inspect the hydraulic oil level:
1 ）Take out the oil filler screw（see Fig. 2）.
2 ）Inspect the hydraulic oil level. If the height difference from the oil filler exceeds 0.6cm, add the hydraulic oil.
3 ）Mount the oil filler screw and tighten it.
Jacking operation:
1 ）Select a safe site, park the vehicle on a firm, flat and level surface and shut the engine off.
2 ）Turn the handle counterclockwise to lower the jack. After lowering the lifting arm to the lowest position, turn the handle clockwise
to close the oil return valve.
3 ）Carefully align the jack tray with the support point on the vehicle chassis（refer to the lifting locations specified in instructions
provided by the vehicle manufacturer）.
4 ）Press the handle until the jack tray contacts with the support point on the vehicle chassis（Note: before the jacking operation,
ensure that the jack tray fits well with the support point on the vehicle chassis vertically, otherwise it needs to be repositioned）.
5 ）Repeatedly press the handle to raise the jack. Act steadily and slowly and press the handle to the end each time.
6 ）When the vehicle is jacked in place, place a matching jack bracket at proper locations to support the vehicle（Note: the jack
brackets need be purchased separately and shall always be used in pairs）.
7 ）Turn the handle counterclockwise slowly to lower the jack until the support point of the vehicle chassis falls to the center of the
brackets in pairs, and then turn the handle clockwise to close the oil return valve.
Note:
Since the jacks come with pressure limiting devices, they are self-protected and will not work in case of vehicles over the
limiting tonnage
Lowering operation:
1 ）Clear and take out all the tools, parts etc. under the vehicle.
2 ）Carefully align the jack tray with the support point on the vehicle chassis. Turn the handle clockwise to lift the jack, and then take
out the jack brackets.
3 ）Turn the handle counterclockwise slowly（less than half a turn each time）to lower the vehicle to the ground.
4 ）Continue turning the handle counterclockwise until the jack comes to the lowest position.

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Cautions for use of jack bracket:
1 ）The rated supporting capacity of jack bracket means that for a pair of brackets, and overloading of the jack brackets is prohibited.
2 ）Before use, ensure the support point of the vehicle chassis falls in the center of the brackets in pairs and that the brackets are
safely locked to avoid slipping.
3 ）The brackets in pairs must always be kept at the same height when in use.
4 ）Incorrect use of jack brackets may result in injuries or vehicle damage.
Chapter IV Inspection, maintenance and cleaning
1 ）Damaged jack shall not be used for fear of serious injuries. If any abnormal noise or vibration is found during operation, jacks can
only be used after repair and troubleshooting.
2 ）Inspect the parts before use each time. Inspect for broken, bent, deformed, loose or missing parts, and other conditions that affect
normal operation. In case of any problem, the jack can only be used after troubleshooting.
3 ）Inspect the functionality before use each time. If it is unable to work normally, inspect for need of air bleeding, oil filling, etc.
4 ）Inspect parts frequently, and please apply grease timely in case of insufficient lubricating grease in rotating and transmission parts
such as the piston rod top end, cross shaft, universal joint, roller, caster. Grease needs to be applied to the grease nipple on the
cross shaft of the lifting arm.
5 ）Change the hydraulic oil at least every 3 years. a. Procedures for changing the hydraulic oil are as follows:
a ）Lower the jack to the lowest position, then loosen and take out the oil filler screw.
b ）Drain the jack and discharge all the hydraulic oil（by handling the hydraulic oil in accordance with local regulations）.
c ）Place the jack upward, aim at the oil filler and add qualified hydraulic oil slowly until the height difference to the oil filler
is 0.6cm.
d ）Turn the handle counterclockwise to open the oil return valve.
e ）Turn the handle clockwise to the end, and press the handle quickly and repeatedly for several times to discharge air from the
oil circuit.
f ）Reinspect the oil level and add oil if necessary.
g ）Tighten the oil filler screw.
h ）Wipe the oil stains with a clean cloth, and then put the jack in a safe place.

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Chapter V Common faults and troubleshooting
Fault
symptoms
Unable to
jack under
rated load
√ √ √ √
The tray
drops
automatically
under load
√ √
The tray
always fails
to lift
√ √
The handle
is soft and
powerless
when
pressed
√ √
The handle
raises
automatically
under load
√
Oil leaks from
the oil filler √
Possible
causes
1. Inspect if the
oil return valve
is completely
closed
2. Air may
exist in the oil
circuit
1. Oil circuit may be blocked.
2. The oil return valve may
not be completely closed
The
hydraulic
oil may be
insufficient
Air may
exist in
the oil
circuit
The
hydraulic
oil may be
excessive

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Recommended
solutions
1. Turn the
handle
clockwise to
the end to
close the oil
return valve.
2. Discharge
air from the oil
circuit
1. Flush the oil circuit:
a. Lower the jack to the
lowest position, and close the
oil return valve.
b. Lift the tray
c. Release the oil return valve
quickly and apply force to
return the tray quickly
2. Turn the handle clockwise
to the end to close the oil
return valve
Inspect the
hydraulic
oil level and
add oil if
necessary
Discharge
air from
the oil
circuit
Inspect the
hydraulic
oil level and
adjust it if
necessary
Chapter VI After-sales services
If the jack cannot work normally during use, the customer can come to the SATA designated dealer for repair. The repair is charged
in accordance with the standard specified in the SATA after-sales repair price list.

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Chapter VII Exploded views
S/N SATA Part
No. Name Quantity S/N SATA Part No. Name Quantity
1 P97813A-1 Damping ring
M20 2 22 P97813A-22 Handle cover 1
2 P97813A-2 Front wheel
washer 2 23 P97813A-23 Lower handle component 1
3 P97813A-3 Front wheel 2 24 P97813A-24 Spring lock 1
4 P97813A-4 Wall plate
component 1 25 P97813A-25 Universal joint component 1
41
40
39
38
37
3
2
1
36
35 34
33
18 19 20
4567811
10
912
13 14
15 16 17
23
22
21
24
28
31
30 29 28 27 26/26A 25

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S/N SATA Part
No. Name Quantity S/N SATA Part No. Name Quantity
5 P97813A-5 Nut M16（thin）2 26 P97813A-26 Oil pump
component 1
6 P97813A-6 Nut M16 2 26A P97813A-26A
Low
temperature
oil pump
component
1
7 P97813A-7 Washer M16 4 27 P97813A-27 Tension spring 2
8 P97813A-8 Screw M5×12 4 28 P97813A-28 Damping ring
M25 4
9 P97813A-9 Rear wheel
component 2 29 P97813A-29 Connecting rod 1
10 P97813A-10 Screw
M10×22 4 30 P97813A-30 Cotter pin 1
11 P97813A-11 Washer M10 4 31 P97813A-31 Lifting arm
shaft 1
12 P97813A-12
Socket
connecting
bolt
2 32 P97813A-32 Grease nipple 1
13 P97813A-13 Washer M18 2 33 P97813A-33 Pull rod 2
14 P97813A-14 Screw M8×20 4 34 P97813A-34 Long connecting
rod pin shaft 2
15 P97813A-15 Washer M8 4 35 P97813A-35 Cover plate 1
16 P97813A-16 Damping ring
M12 1 36 P97813A-36 Long connecting rod 2
17 P97813A-17 Roller 1 37 P97813A-37 Damping ring
M16 2
18 P97813A-18 Socket 1 38 P97813A-38 Lifting arm
component 1
19 P97813A-19 Roller pin shaft 1 39 P97813A-39 Tray 1
20 P97813A-20 Socket
locating screw 1 40 P97813A-40 Tray screw 1
21 P97813A-21 Upper handle 1 41 P97813A-41 Tray rubber pad 2

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Verzeichnis
Kapital 1 Sicherheitswarnung ...................................................................................................................................21
Kapitel 2 Produktsymbole..........................................................................................................................................22
Kapitel 3 Installation und Betrieb............................................................................................................................23
Kapitel 4 Inspektion, Wartung und Reinigung ....................................................................................................24
Kapitel 5 Häufige Fehler und Beseitigung............................................................................................................25
Kapitel 6 Kundendienst...............................................................................................................................................26
Kapitel 7 Explosionskarte des Produkts...............................................................................................................27