SATO TG3 Series User manual

RFID User Guide
Read this User Guide before and during usage of the above product.
Keep this document handy for future reference.
www.satoamerica.com
PN: 9001147D
Parts List
For printer model:
TG3 Series
www.satoamerica.com
PN: 9001227(A)

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countries.
SATO America, Inc.
10350 Nations Ford Road
Charlotte, NC 28273
Main Phone: [phone]
Technical Support: [phone]
Technical Support Fax: [phone]
E-Mail: satosale[email protected]
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© Copyright 2010 SATO America, Inc.
All rights reserved.

TG3 Series Parts List PN 9001227A Page 1
ENGINE ASSEMBLY
Figure PL1a, Engine Assembly
ENGINE ASSEMBLY (PL1A)
ITEM PART NUMBER PART DESCRIPTION
13 K00285000 STEPPING MOTOR
41 MD3401222 PAN HEAD SCREW
44 MD4300522 PAN HEAD SCREW +SW +WL
48 MD4400622 PAN HEAD SCREW +SW +WL
61 MJ1400524 HEX W-POINT SCREW
66 ND0040030 E SNAP RING
80 P13863010 TENSION ROLLER
136 P28000010 POWER ROUTE (BASE) B
138 P28005000 TENSION PLATE A
163 P28095000 MOTOR PULLEY (22)
168 P28132000 TENSION SHAFT A
177 P28147000 SHAFT (CUT PULLEY B)
178 P28158000 TENSION SHAFT C
187 P28188010 SUPPORT SHAFT
217 P28697000 SPRING (IDLE)
341 R12492010 TENSION PLATE B ASSEMBLY

TG3 Series Parts List PN: 9001227A Page 2
ENGINE ASSEMBLY, CONTINUED
Figure PL1b, Engine Assembly
ENGINE ASSEMBLY (PL1B)
ITEM PART NUMBER PART DESCRIPTION
44 MD4300622 PAN HEAD SCREW
48 MD4400822 PAN HEAD SCREW +SW +WL
66 ND0040030 E SNAP RING
67 ND0050030 E SNAP RING
165 P28129000 SHAFT (PULLEY A/E)
167 P28131000 SHAFT (CUTTER PULLY)
177 P28147000 SHAFT (CUT PULLEY B)
390 R14230010 PULLEY(69) ASSEMBLY
391 R14231000 PULLEY (55/55) ASSEMBLY TG308
392 R14232000 PULLEY ASSEMBLY TG308
393 R14233010 CUTTER PULLEY (27/27) ASSEMBLY
394 R14234000 CUTTER PULLEY (27) ASSEMBLY
396 R14237000 PULLEY ASSEMBLY
403 R14821000 PULLEY (55/83) ASSEMBLY TG312
404 R15137000 PULLEY ASSEMBLY TG312

TG3 Series Parts List PN 9001227A Page 3
ENGINE ASSEMBLY, CONTINUED
Figure PL1c, Engine Assembly
ENGINE ASSEMBLY (PL1C)
ITEM PART NUMBER PART DESCRIPTION
66 ND0040030 E SNAP RING
164 P28128020 SHAFT (FEED ROLLER B)
166 P28130020 ADAPTOR (PLATEN)
244 P32001000 TIMING BELT TG308
245 P32002000 TIMING BELT TG308 TG312
246 P32003000 TIMING BELT TG308 TG312
247 P32004000 TIMING BELT TG308 TG312
248 P32005000 TIMING BELT TG308 TG312
249 P32006000 TIMING BELT TG312
250 P32007000 TIMING BELT TG312
269 P33345000 TIMING BELT TG308

TG3 Series Parts List PN: 9001227A Page 4
ENGINE ASSEMBLY, CONTINUED
Figure PL1d, Engine Assembly
ENGINE ASSEMBLY (PL1D)
ITEM PART NUMBER PART DESCRIPTION
44 MD4300622 PAN HEAD SCREW
66 ND0040030 E SNAP RING
80 P13863010 TENSION ROLLER
83 PT1112060 BEARING, PLATEN ROLLER (INNER)
139 P28021000 TENSION PLATE C
169 P28133000 TENSION SHAFT B
178 P28158000 TENSION SHAFT C
217 P28697000 SPRING (IDLE)
282 PA3760500 SUPPORTER CLAMP
343 R12497010 TENSION PLATE A ASSEMBLY
344 R12498010 TENSION PLATE C ASSEMBLY
349 R13886000 POWER ROUTE A ASSEMBLY
350 R13887000 POWER ROUTE D ASSEMBLY

TG3 Series Parts List PN 9001227A Page 5
SENSOR ASSEMBLY
Figure PL2a, Sensor Assembly
SENSOR ASSEMBLY (PL2A)
ITEM PART NUMBER PART DESCRIPTION
8 JG100011A TIE WRAP
11 JG100541A CABLE CLAMP
21 MA0301222 PAN HEAD SCREW (+2JP3012)
25 MA1300622 FLAT HEAD SCREW
33 MD3300822 PAN HEAD SCREW +SW +WS
44 MD4300622 PAN HEAD SCREW +SW +WL
53 MH0300822 PAN HEAD P TIGHT SCREW
54 MH0301221 P TIGHT SCREW
66 ND0040030 E SNAP RING
141 P28030000 SHAFT (SLIDE)
145 P28039010 BRACKET B (S/H SEN)
146 P28040010 BRACKET(C/H SENS)
147 P28041000 SHAFT (SENSOR)
148 P28042010 BRACKET (RACK C/H SENSOR)
189 P28207000 LENS (I MARK)
191 P28209000 RACK B (CENTER)

TG3 Series Parts List PN: 9001227A Page 6
192 P28212010 SENSOR BR BOTTOM (CENTER HOLE)
193 P28213000 RACK A (CENTER)
263 P32287000 BUSH
277 PA1740901 SENSOR PROTECTOR
280 PA3740300 SENSOR BRACKET
283 PA3761101 SUPPORTER CLAMP
287 PB2760300 COLLAR
292 PE1740400 BRACKET, SENSOR
293 PE1760200 SENSOR PROTECTOR (C)
294 PE1762300 SENSOR PROTECTOR (B)
348 R13745010 BODY B (S/H SEN) ASSEMBLY
351 R13892010 BODY A (S/H SEN) ASSEMBLY
361 R14168000 GAP & CENTER HOLE (U) SENSOR CABLE SET-LF
367 R14174000 GAP & CENTER HOLE (L) SENSOR CABLE SET-LF
370 R14178010 SIDE HOLE (L) SENSOR CABLE SET-LF
395 R14236010 FRAME ASSEMBLY
SENSOR ASSEMBLY (PL2A)
ITEM PART NUMBER PART DESCRIPTION

TG3 Series Parts List PN 9001227A Page 7
SENSOR ASSEMBLY, CONTINUED
Figure PL2b, Sensor Assembly
SENSOR ASSEMBLY (PL2B)
ITEM PART NUMBER PART DESCRIPTION
21 MA0301222 PAN HEAD SCREW (+2JP3012)
29 MC0301622 PAN HEAD SCREW
32 MD3300622 PAN HEAD SCREW +SW +WS
43 MD4300522 PAN HEAD SCREW +SW +WL
44 MD4300622 PAN HEAD SCREW
45 MD4300822 PAN HEAD SCREW
46 MD4301022 PAN HEAD SCREW +SW +WL
48 MD4400822 PAN HEAD SCREW +SW +WL
51 MH0300522 PAN HEAD P TIGHT SCREW
55 MH1200522 FLAT HEAD P TIGHT SCREW
63 MT1300522 HEXAGON NUT (2N3X0.5)
65 ND0030030 E SNAP RING E350
66 ND0040030 E SNAP RING
94 P25440010 SENSOR COVER (I MARK)
99 P25546000 LOCK COLLAR (HEAD)

TG3 Series Parts List PN: 9001227A Page 8
142 P28032010 PAPER GUIDE B
144 P28037000 PAPER GUIDE (FEED A)
149 P28044010 FRAME (SUPPORT A)
150 P28045000 SHAFT (SENSOR GEAR)
151 P28046000 BRACKET (JUMP SENSOR)
152 P28047010 OPEN SENSOR BR
170 P28137000 GEAR PULLEY_B (34/17)
190 P28208000 SUB GUIDE (A)
205 P28330010 SHAFT (LOCK COLLAR)
233 P29730000 FEED LOCK B
234 P29731020 SHAFT (LATCH LOCK)
235 P29732010 SPRING (F/B LOCK)
263 P32287000 BUSH
284 PA3761700 KEYBOARD BRACKET (B)
298 PE2750400 COLLAR
299 PE5A21700 HEAD OPEN KNOB
347 R13583000 FEED LOCK ASSEMBLY
362 R14169000 IM & EDGE SENSOR CABLE SET-LF
364 R14171000 AF & J-HOLE (U) SENSOR CABLE SET-LF
373 R14181000 LITTLUCH SENSOR CABLE SET-LF
409 P40559000 SPRING (PAPER GUIDE)
SENSOR ASSEMBLY (PL2B)
ITEM PART NUMBER PART DESCRIPTION

TG3 Series Parts List PN 9001227A Page 9
HEAD ASSEMBLY
Figure PL3a, Head Assembly
HEAD ASSEMBLY (PL3A)
ITEM PART NUMBER PART DESCRIPTION
26 MA2300522 BIND HEAD SCREW
27 MA2300622 BIND HEAD SCREW
34 MD3301222 PAN HEAD SCREW
44 MD4300622 PAN HEAD SCREW
45 MD4300822 PAN HEAD SCREW
63 MT1300522 HEXAGON NUT (2N3X0.5)
65 ND0030030 E SNAP RING
66 ND0040030 E SNAP RING
67 ND0050030 E SNAP RING
68 ND0060030 E RING
75 P11232200 PR KNOB
85 P22186000 POLY SLIDER
96 P25492010 SPRING (HEAD ONE TOUCH)
103 P27709030 SHAFT (HEAD PRESSURE C)
104 P27715020 SHAFT (HEAD ADJUST)
105 P27716010 SHAFT (HEAD MAIN)

TG3 Series Parts List PN: 9001227A Page 10
106 P27717000 SHAFT (PRESSURE B)
107 P27719000 KNOB (HEAD)
108 P27773000 HEAD PRESSURE BR (A)
116 P27837000 RIBBON PLATE
118 P27868000 CAM A (HEAD)
119 P27869000 CAM B (HEAD)
120 P27874010 KNOB A (HEAD)
121 P27876000 BUSH A (HEAD)
122 P27877010 SPRING (HEAD OPEN)
123 P27879010 COLLAR (PRESSURE SHAFT)
252 P32010000 PLASTIC WASHER
259 P32069001 KNOB (HEAD PRESSURE)
270 P34438000 PLASTIC WASHER
329 Q02514000 STICKER(HEAD AJ)
337 R12366010 HEAD TOP BR ASSEMBLY
338 R12367010 HEAD BRACKET ASSEMBLY
384 R14221020 HEAD FRAME ASSEMBLY
397 R14238000 SHAFT ASSEMBLY (HEAD STAY)
HEAD ASSEMBLY (PL3A)
ITEM PART NUMBER PART DESCRIPTION

TG3 Series Parts List PN 9001227A Page 11
HEAD ASSEMBLY, CONTINUED
Figure PL3b, Head Assembly
HEAD ASSEMBLY (PL3B)
ITEM PART NUMBER PART DESCRIPTION
37 MD3302522 PAN HEAD SCREW+SW+WS
44 MD4300622 PAN HEAD SCREW
45 MD4300822 PAN HEAD SCREW
63 MT1300522 HEXAGON NUT
79 P11949000 ANTI STATIC SHEET
82 P17118000 SPRING CAP
117 P27839000 PLATE (LATCH HANDLE)
124 P27880010 COLLAR (HANDLE)
125 P27881000 SPACER (LATCH HANDLE)
126 P27882000 COVER (LATCH HANDLE)
127 P27883000 COVER (PRESSURE SHAFT)
128 P27884010 HANDLE_DANTUKINEJI
136 P28000010 POWER ROUTE (BASE) B
273 P31946000 SPRING (HEAD PRESS) C
358 R14165000 POWER & HEAD CABLE SET-LF
359 R14166000 HEAD CABLE SET-LF

TG3 Series Parts List PN: 9001227A Page 12
385 R14222000 PRINT HEAD (8 DPMM)TG308
386 R14223000 PRINT HEAD (12 DPMM) TG312
397 R14238000 SHAFT ASSEMBLY (HEAD STAY)
HEAD ASSEMBLY (PL3B)
ITEM PART NUMBER PART DESCRIPTION

TG3 Series Parts List PN 9001227A Page 13
CUTTER ASSEMBLY
Figure PL4a, Cutter Assembly
CUTTER ASSEMBLY (PL4A)
ITEM PART NUMBER PART DESCRIPTION
8 JG100011A TIE WRAP
14 K00287000 CUTTER MOTOR
25 MA1300622 FLAT HEAD SCREW
44 MD4300622 PAN HEAD SCREW
45 MD4300822 PAN HEAD SCREW
53 MH0300822 PAN HEAD P TIGHT SCREW
58 MJ1300328 HEX SOCKET SET SCREW (W-POINT)
93 P25397000 SHAFT (CUTTER SENSOR)
112 P27784000 SENSOR BR (CUTTER)
113 R18294000 CUTTER SENSOR BR SET (TG)
114 R18228000 SENSOR COVER SET
115 P27788010 CUTTER BRACKET
186 P28172000 SENSOR COVER A(CUTTER)
240 P31836010 POST SCREW
243 P31920000 CUTTER ASSEMBLY
279 PA2760100 SENSOR COVER

TG3 Series Parts List PN: 9001227A Page 14
288 PB2760400 THERMO SCREW
291 PE1690301 CUT SENSOR COVER
296 PE2680900 SPACER
301 PL1760100 PULLEY
312 PT9761000 PAN HEAD SCREW
352 R14107000 CUTTER TAG SENSOR (L) SET-LF
355 R14137000 CUT PCB SET-LF
375 R14184000 CUTTER POSITION SENSOR CABLE SET-LF
377 R14186000 CUTTER SENSOR (U) CABLE SET-LF
CUTTER ASSEMBLY (PL4A)
ITEM PART NUMBER PART DESCRIPTION

TG3 Series Parts List PN 9001227A Page 15
CUTTER ASSEMBLY, CONTINUED
Figure PL4b, Cutter Assembly
CUTTER ASSEMBLY (PL4B)
ITEM PART NUMBER PART DESCRIPTION
36 MD3302022 PAN HEAD SCREW
44 MD4300622 PAN HEAD SCREW
45 MD4300822 PAN HEAD SCREW
66 ND0040030 E SNAP RING
67 ND0050030 E SNAP RING
83 PT1112060 BEARING, PLATEN ROLLER (INNER)
91 P25153010 CUTTER ROLLER (20X89)
100 P25561010 BRACKET (CUT ROLLER)
109 P27780000 SHAFT (CUTTER OKURI)
222 P28811020 CUTTER COVER
236 P29794010 SHAFT (CUTTER ROLLER)
239 P31090010 CUTTER COVER PLATE
271 P34471000 SHEET (THUNDERON)
290 PC1760400 SPRING
388 R14226000 CUTTER ROLLER ASSEMBLY
389 R14227000 CUTTER PULLEY ASSEMBLY

TG3 Series Parts List PN: 9001227A Page 16
FEED ASSEMBLY
Figure PL5a, Feed Assembly
FEED ASSEMBLY (PL5A)
ITEM PART NUMBER PART DESCRIPTION
24 MA1250622 FLAT HEAD SCREW
32 MD3300622 PAN HEAD SCREW +SW +WS
44 MD4300622 PAN HEAD SCREW
45 MD4300822 PAN HEAD SCREW
46 MD4301022 PAN HEAD SCREW +SW +WL
50 MD4401222 PAN HEAD SCREW +SW +WL
52 MH0300622 P TIGHT SCREW
66 ND0040030 E SNAP RING
90 P24998010 SHAFT (IDLE B)
132 P27904000 PLATE (OPEN LOCK)
156 P28057010 BRACKET (FEED ROLLER)
157 P28058000 SHAFT (FEED ROLLER)
188 P28205000 LENS (SIDE HOLE)
196 R18311000 FEED ROLLER (UPPER) S/A
197 P28219000 SENSOR BR (JUMP HOLE)
208 P28338010 SHAFT (SUPPORT)

TG3 Series Parts List PN 9001227A Page 17
210 P28363000 FRAME SUPPORT A
215 P28694000 SPRING (FEED ROLLER)
231 P28847020 ENGINE FRAME
232 P29726010 FEED COVER (BOTTOM)
241 P31846000 SHAFT (PULLEY R)
297 PE2730300 STOPPER COLLAR
302 PL2720100 ADJUST COLLAR
336 QC6A20200 PUSH LABEL
340 R12486020 FEED COVER ASSEMBLY
379 R14198000 SIDE HOLE (U) SENSOR CABLE SET-LF
380 R14203000 AF & J-HOLE (U) SENSOR SUB CABLE SET-LF
FEED ASSEMBLY (PL5A)
ITEM PART NUMBER PART DESCRIPTION

TG3 Series Parts List PN: 9001227A Page 18
FEED ASSEMBLY, CONTINUED
Figure PL5b, Feed Assembly
FEED ASSEMBLY (PL5B)
ITEM PART NUMBER PART DESCRIPTION
24 MA1250622 FLAT HEAD SCREW
26 MA2300522 BIND HEAD SCREW
32 MD3300622 PAN HEAD SCREW +SW +WS
39 MD3400822 PAN HEAD SCREW +SW +WS
44 MD4300622 PAN HEAD SCREW
45 MD4300822 PAN HEAD SCREW +SW +WL
46 MD4301022 PAN HEAD SCREW +SW +WL
50 MD4401222 PAN HEAD SCREW +SW +WL
52 MH0300622 P TIGHT SCREW
53 MH0300822 PAN HEAD P TIGHT SCREW
132 P27904000 PLATE (OPEN LOCK)
154 P28053000 PLATE (F/R POSITION)
159 P28063000 SHAFT (LID LATCH)
204 P28317010 RFID CASE
206 P28331000 PAPER GUIDE (RFID)
209 P28362000 PAPER GUIDE (LABEL SENSOR)