Schlage KING COBRA KC9116 User manual

KING COBRA/KING COBRA-2
NARROW STILE SERIES
57044-C 04-2007
KC9116/KC9116-2 KC9326/KC9326-2
Keypad Programmable
and SNAP Compatible Trim
For Narrow Stile Doors

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Contents of the Box
57044-C Page 2 04-2007
KC9116/KC9116-2 & KC 9326/KC 9326-2 INSTALLATION
Contents of the Box

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Introduction / Tools and Materials Needed / Contact Info
57044-C Page 3 04-2007
Introduction / Tools and Materials Needed / Contact Info
Introduction:
The KC9116/KC9116-2 and KC9326/KC9326-2 are designed to replace existing
exterior trim for Von Duprin old style concealed vertical rod exit devices. The trim
will retract the latch(es) when an access code or iButton is entered and the lever is
depressed or the turnpiece is turned. Mechanical key override is standard. When a
‘toggle’ code or iButton is entered the lever or turnpiece will be continuously
engaged allowing latched passage mode until a ‘toggle’ code or iButton is entered
again to relock the trim.
The KC9116/KC9116-2 (trim w/lever) and the KC9326/KC9326-2 (trim w/
turnpiece) are both
compatible with Von Duprin (old style) 3347/3547 concealed vertical rod exit
devices.
Tools and Materials Needed:
Contact Information:
Schlage Lock Company
575 Birch Street
Forestville, CT 06010
technical support: 866-322-1237
fax: [phone]
web: http://www.irsupport.net
1
.F
l
at
h
ea
d
screw
d
r
i
ver w
/
stra
i
g
h
t,
1/8”
w
id
e
bl
a
d
e
2. Small Philips head screwdriver
3. 1/16” Allen wrench
4. Long nose needle-nose pliers
5. Center punch
6. Hammer
7. Power drill
8. 19/32” drill bit
9. 1/4” drill bit
10. Jig saw w/blade
11. Drill & Tap for 10-32 threads

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Door Preparation
57044-C Page 4 04-2007
Door Prepar ation
Door Conditions:
Installation may require the use of a cover plate (a) to cover the holes left in the
door. If the KC9326/KC9326-2 (trim w/turnpiece) is used and the existing pull (b)
must be removed, Ives offers a compatible pull.
>Schlage Cover Plate P/N: KC9000-KRP
>Ives Pull P/N: 8190-18-xxx (xxx = finish)
b
a
Refer to existing Von Duprin prep. Use template or dimen-
sions below to remove required material from the outside of
the door. Do not remove material from the exit device side.

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Cams, Cores, Cylinders and Blocking Rings
57044-C Page 5 04-2007
Cams, Cores, Cylinders and Blocking Rings
Cams For Mechanical Override Cylinder:
IC Cores:
Cylinders / Blocking Rings:
T
h
e K
C9000
tr
i
m requ
i
res t
h
e use o
f
a c
l
over
l
ea
f
cam
(
a
)
. T
hi
s
is a list of compatible Schlage parts. For other manufacturers,
consult cross-reference charts.
> Cam for Standard Mortise cylinder: Schlage Everest: L583-153
Schlage Classic: L583-254
> Cam for Interchangeable Core: Schlage IC Cam: L583-255
a
>
S
ma
ll
Format I
C
core w
/
cam:
S
c
hl
age:
80
-
108
-<FINI
S
H>
NOTE: This core requires the use of 1/4” blocking ring:
Schlage: 36-079-025-<FINISH>
> Fu
ll
Si
ze I
C
core w
/
cam:
S
c
hl
age:
30
-
016
-<FINI
S
H>
NOTE: This core requires the use of 3/8” blocking ring:
Schlage: 36-079-037-<FINISH>
T
h
e K
C9000
can use a
1
-
1/8”
mort
i
se cy
li
n
d
er w
i
t
h
out t
h
e use
of a blocking ring. For cylinders longer than 1-1/8” a blocking
ring is required. The blocking ring thickness is equal to the cyl-
inder length, minus 1-1/8”. For example, if you use a 1-1/2” cyl-
inder you need a 3/8” blocking ring. Compression rings can be
ordered from a Schlage distributor:
Thickness: Schlage Part Number:
N
o compression ring: 1/8” 36-079-012-<FINISH>
1/4” 36-079-025-<FINISH>
3/8” 36-079-037-<FINISH>
1/2” 36-079-050-<FINISH>

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
57044-C Page 6 04-2007
Installing the KC9116/KC9116-2 or KC9326 /KC9326-2
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
If your trim has a key cylinder already installed, skip toDetermine Hand: on page 12. Other-
wise, continue with Loosen the Baseplate Screws: on this page.
1) Loosen the Baseplate Screws:
2) A Key Cylinder That Is At Least 1-1/8” Long Must Be Installed:
IMP
O
RT
A
NT: Do not remove any o
f
t
h
e screws
i
n t
h
e
f
o
l
-
lowing step or it will be difficult to reinstall them.
• Using a small Philips head screwdriver, loosen
screws a& bin baseplate, around key cylinder
hole, one turn.
NOTE: Screws a, b, c & d are set at the factory.
Screws a & b are tightened and screws c & d are left loose.
b
d
a
c
> T
h
e
k
ey cy
li
n
d
er t
h
at you
i
nsta
ll
must
b
e
1
-
1/8”
l
ong or
l
onger.
>>>> Do not attempt to install a key cylinder that is shorter than 1-1/8”
> The two photos below illustrate the difference between a 1” and a 1-1/8” key cylinder.
1” long key cylinder.
DO NOT ATTEMPT TO INSTALL A 1”
LONG KEY CYLINDER.
1-1/8” long key cylinder
ONLY INSTALL A KEY CYLINDER
THAT IS AT LEAST 1-1/8” LONG.

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
57044-C Page 7 04-2007
3) Make Room for Key Cylinder:
4) Hold Dead Latch in Place:
5) Verify Placement of Dead Latch:
Due to the d
i
ameter o
f
the key cyl
i
nder,
i
t
i
s necessary
to have dead latch (a) placed out of the way when
installing the key cylinder. Therefore...
• Using your finger or a pair of needle-nose
pliers, push dead latch towards the top end
of trim as indicated by arrow in photo.
NOTE: As indicated by arrow in photo, you’ll notice
that when you push the dead latch forward, it will
swing a little bit in a counterclockwise direction.
a
T
o
i
nsure that dead latch
i
s placed
f
ar enough out
o
f the way to allow key cylinder to be threaded in
p
roperly:
• Insert a finger into key cylinder hole and
hold dead latch firmly in place.
• Carefully turn the trim over while keep-
ing the dead latch in position.
Two holes on dead latch (a) should be showing
within the two holes (b) in baseplate.
Fig. 1
a
b

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
57044-C Page 8 04-2007
6) Install the Key Cylinder:
Table 1: Blocking Rings
Table 2: Recommended Cams
7) Align Key Cylinder:
Key Cylinder Length Blocking Ring (Schlage P/N; XXX = finish)
• 1-1/4” 1/8” (36-079-012-XXX)
• 1-3/8” 1/4” (36-079-025-XXX)
• 1-1/2” 3/8” (36-079-037-XXX)
• 1-5/8” 1/2” (36-079-050-XXX)
Cylinder/Core Schlage Type Part Number
• Standard Mortise Cyl Everest L583-153
• Standard Mortise Cyl Classic L583-254
• Interchangeable Core IC Cam L583-255
• Insta
ll
.
0
5
0”
cy
li
n
d
er was
h
er.
IMPORTANT: A .050” cylinder washer must be used IN ALL CASES,
regardless of the key cylinder length.
• If you are installing a cylinder that is longer than 1-1/8”, you
must also install a blocking ring (see Table 1: Blocking
Rings, on page 8).
A simple formula for determining blocking ring thickness is:
Blocking ring thickness = length of cylinder minus 1-1/8”
• If not already done, install cam onto cylinder. Cam must be clo-
ver leaf design (see Table 2: Recommended Cams, on page 8).
• Tilt top of trim down at a sharp angle.
• Screw in key cylinder until it stops. Use mechanical key as a han-
dle for turning if necessary.
•
Af
ter screw
i
ng
i
t a
ll
t
h
e way
i
n,
b
ac
k
o
ff
on
k
ey cy
li
n
d
er
(no more than one turn) until key is at the bottom. If key
cylinder has a logo (a), logo should be at the top of key
cylinder. a

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
57044-C Page 9 04-2007
8) Alignment of Interchangeable Cores:
9) Tighten the Four Screws in the Baseplate:
10) The Dead Latch’s “Critical Edge:”
• I
f
an I
C
C
ore
i
s use
d
, center t
h
e
i
nter
f
ace towar
d
t
h
e
bottom.
• T
i
g
h
ten t
h
e
f
our
b
asep
l
ate screws
i
n t
h
e
f
o
l
-
lowing order:
> Tighten aand buntil snug.
> Tighten c and duntil snug.
> Fully tighten aand b.
> Fully tighten cand d.
> Check all four screws to make sure that
all four are completely tight.
b
c
a
d
• For c
l
ar
i
ty purposes on
l
y, p
h
oto on t
h
e
right is a view of deadlatch with escutch-
eon removed.
• Edge (a) is referred to as the dead latch’s
“critical edge.”
IMPORTANT: In the next step, the “critical
edge” on deadlatch will have to be lined up with
hole (b) in baseplate. SeePosition the Dead
Latch’s Set Screw Hole: on page 10
a
b

KC9116/KC9116-2 & KC9326/KC9326-2 INSTALLATION
Installing the KC9116/KC9116-2 or KC9326/KC9326-2
57044-C Page 10 04-2007
11) Position the Dead Latch’s Set Screw Hole:
• T
il
t t
h
e tr
i
m unt
il
you see t
h
e
“
cr
i
t
i
ca
l
edge” align with the larger hole in the
baseplate as shown in photo on right.
Look closely at edge of dead latch’s
“critical edge” (a) when doing this.
IMPORTANT: When the dead latch’s “critical
edge” is correctly aligned, the dead latch’s set
screw hole will likewise be correctly aligned.
Photos A, B and C below illustrate examples of an
incorrectly aligned critical edge. Photo D is an
example of a correctly aligned critical edge.
a
NOT CORRECTLY
ALIGNED
NOT CORRECTLY
ALIGNED
NOT CORRECTLY
ALIGNED
CORRECTLY ALIGNED
ABC
D