Schulte SRW800 Troubleshooting guide

Schulte Industries Ltd.
P.O.Box70
EnglefeldSaskatchewanCanadaS0K1N0
Tel.[phone]
Fax.[phone]
PartsFax.[phone]
Email: [email protected]
OPERATOR'S MANUAL
with PARTS LISTING
© 2003Alamo Group Inc.
Published07/03 Part No. R300-03-1
SRW800
Rock Windrower
73747 130TH ST
ZEARING IA 50276
641-487-7608
[email protected]
WWW.NESSAINC.COM

TOTHEOWNER/OPERATOR/DEALER
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded
operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has
designed this implement to be used with all its safety equipment properly attached to minimize the chance of
accidents.
BEFORE YOU START!! Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
WARRANTYINFORMATION:
Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty Registration
Form in full and return it to Alamo within 30 Days. Make certain the Serial Number of the Machine is recorded on
the Warranty Card and on the Warranty Form that you retain.

DEALER’S PREDELIVERY SERVICE GUIDE
for the SCHULTE SRW800
DETAILS OF ITEMS LISTED BELOWARE COVERED IN THIS OPERATOR’S MANUAL
____ Shipping damage corrected
____ Set up machine as outlined in the shipping instructions attached to these instructions.
____ Check that all safety decals are in good condition, replace if necessary.
____ Check that gearboxes have been filled with oil.
____ Check that all grease fittings have been lubricated.
DEALER’S DELIVERY GUIDE
for the SCHULTE SRW800
____ Mounting and removal from tractor
____ Operation
____ Adjustments
____ Lubrication
____ Maintenance
____ Operator’s safety precautions
____ User’s responsibility and warranty
____ Operator’s manual delivered to owner
____ Operator instructed on contents of owner’s manual
© 2003 Alamo Group Inc.

© 2003 Alamo Group Inc.
TABLE OF CONTENTS
SAFETYSECTION
Safety Decals..................................................................................................................................1-2
Safety Decal Location ....................................................................................................................1-14
SafetyInformation...........................................................................................................................1-16
Federal Laws and Regulations .......................................................................................................1-20
INTRODUCTIONSECTION ................................................................................................................... 2-1
ASSEMBLYSECTION ..........................................................................................................................3-1
Before Operations ..................................................................................................................................3-2
Castor Wheel Adjustments ................................................................................................................... 3-2
ConnectionToTractor ...........................................................................................................................3-2
DrivelineShieldChains..........................................................................................................................3-3
General...................................................................................................................................................3-4
OPERATIONSECTION ......................................................................................................................... 4-1
MAINTENANCESECTION ....................................................................................................................5-1
Nuts and Bolts .......................................................................................................................................5-2
Bolt Grade and Torque .......................................................................................................................... 5-2
DriveChain .............................................................................................................................................5-2
WindrowTeeth .......................................................................................................................................5-2
Tires .......................................................................................................................................................5-2
Shear Bolts ............................................................................................................................................5-3
Hyrdaulics ..............................................................................................................................................5-3
Slipclutch ...............................................................................................................................................5-4
Lubrication .............................................................................................................................................5-5
LubricationGearbox ..............................................................................................................................5-5
GreaseSchedule ...................................................................................................................................5-6
WindrowerFrame ..................................................................................................................................5-6
DriveChain .............................................................................................................................................5-7
Storage...................................................................................................................................................5-7
Service ...................................................................................................................................................5-8
PART SECTION .................................................................................................................................... 6-1
Schulte is registered trademark of Alamo Group Inc.

SAFETY
SECTION
Safety Section 1-1
©2003AlamoGroupInc.

Safety Section 1-2
SRW800 07/03
SAFETY
© 2003Alamo Group Inc.
SAFETY
A safe and careful operator is the best operator. Safety is of primary importance to the
manufacturer and should be to the owner/operator. Most accidents can be avoided by being
aware of your equipment, your surroundings, and observing certain precautions. The first
section of this manual includes a list of Safety Messages that, if followed, will help protect the
operator and bystanders from injury or death. Read and understand these Safety Messages
beforeassembling, operatingorservicingthis implement. Thisequipmentshould onlybeoper-
ated by those persons who have read the Manual, who are responsible and trained, and who
knowhowto do so safelyandresponsibly.
TheSafetyAlertSymbolcombinedwitha Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal
Word are intended to warn the owner/operator of impending hazards and the degree of
possible injury faced when operating this equipment..
CAUTION! The lowest level of Safety Message; warns of possible injury. Decals
located on the Equipment with this Signal Word are Black and Yellow.
WARNING! Serious injury or possible death! Decals are Black and Orange.
DANGER! Imminent death/critical injury. Decals are Red and White. (SG-1)
Practice all usual and customary safe working precautions and
above all---remember safety is up to YOU. Only YOU can prevent
serious injury or death from unsafe practices.
READ, UNDERSTAND, and FOLLOW the following Safety
Messages. Serious injury or death may occur unless care is
taken to follow the warnings and instructions stated in the Safety
Messages. Always use good common sense to avoid hazards.
(SG-2)

Safety Section 1-3
SAFETY
© 2003Alamo Group Inc.
SAFETY
SRW800 07/03
Si no lee Ingles, pida ayuda a alguien que si lo lea para que le
traduzca las medidas de seguridad. (SG-3)
PELIGRO!
!LEA EL INSTRUCTIVO!
DANGER! Never operate the Tractor or Implement until you have read and
completelyunderstandthisManual,theTractorOperator’s Manual,
and each of the Safety Messages found in the Manual or on the
Tractor and Implement. Learn how to stop the tractor engine
suddenlyinanemergency. Neverallowinexperiencedoruntrained
personnel too operate the Tractor and Implement without supervi-
sion. Make sure the operator has fully read and understood the
manuals prior to operation. (SG-4)
WARNING! Always maintain the safety decals in good readable condition. If the
decalsaremissing,damaged,orunreadable,obtainandinstallreplace-
ment decals immediately. (SG-5)
WARNING! Operate this Equipment only with a Tractor equipped with an ap-
provedroll-over-protectivesystem(ROPS). Alwayswearseatbelts.
Serious injury or even death could result from falling off the tractor-
-particularly during a turnover when the operator could be pinned
under the ROPS. (SG-7)
WARNING! Do not modify or alter this Implement. Do not permit anyone to
modify or alter this Implement, any of its components or any Imple-
ment function. (SG-8)
DANGER! BEFORE leaving the tractor seat, always engage the brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine,removethe key,andwait forallmoving partstostop. Placethe
tractor shift lever into a low range or parking gear to prevent the tractor
fromrolling. NeverdismountaTractorthatismovingorwhiletheengine
is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
DANGER! NeverallowchildrenorotherpersonstorideontheTractororImplement.
Falling off can result in serious injury or death. (SG-10)
WARNING! Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clearly visible and legible. When transporting the
EquipmentusetheTractorflashingwarninglightsandfollowalllocaltraffic
regulations.(SG-6)

Safety Section 1-4
SRW800 07/03
SAFETY
© 2003Alamo Group Inc.
SAFETY
DANGER! Neverallowchildren tooperateorride ontheTractoror Implement.
(SG-11)
WARNING! Do not mount the Tractor while the tractor is moving. Mount the
Tractor only when the Tractor and all moving parts are completely
stopped. (SG-12)
DANGER! Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions. (SG-13)
DANGER! NeverworkundertheImplement,theframework,oranyliftedcomponent
unlesstheImplementissecurelysupportedorblockeduptoprevent
suddenorinadvertentfallingwhichcouldcauseseriousinjuryoreven
death. (SG-14)
DANGER! Do not operate this Equipment with hydraulic oil leaking. Oil is
expensiveanditspresencecouldpresentahazard. Donotcheckfor
leaks with your hand! Use a piece of heavy paper or cardboard.
High-pressureoilstreamsfrombreaksinthelinecouldpenetratethe
skin and cause tissue damage including gangrene. If oil does
penetratetheskin,havetheinjurytreatedimmediatelybyaphysician
knowledgeable and skilled in this procedure. (SG-15)
WARNING! Theoperatorandallsupportpersonnelshouldwearhardhats,safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items thrown by the
equipment. (SG-16)

Safety Section 1-5
SAFETY
© 2003Alamo Group Inc.
SAFETY
SRW800 07/03
WARNING! Transportonlyat safe speeds. Seriousaccidentsand injuries canresult
fromoperatingthis equipmentatunsafe speeds. UnderstandtheTractor
and Implement and how it handles before transporting on streets and
highways. Makesurethe Tractorsteeringand brakesarein goodcondi-
tionandoperate properly.
Beforetransportingthe TractorandImplement,determine thesafe
transportspeedsforyou and theequipment. Make sure you abide by
thefollowingrules:
Be aware of the operating conditions. Do not operate the Tractor with
weakorfaultybrakes. When operatingdownahill or onwetorrain slick
roads,thebraking distanceincreases:useextremecare andreduceyour
speed. Whenoperatingin traffic alwaysusethe Tractor’sflashingwarn-
ing lights and reduce your speed. Be aware of traffic around you and
watch out for the other guy. (SG-19)
Test the equipment at a slow speed in turns. Increase the speed
through the turn only after you determine that it is safe to operate
at a higher speed. Use extreme care and reduce your speed when
turning sharply to prevent the tractor and implement from turning
over. Determine the maximum safe turning speed for you and this
equipmentbeforeoperatingonroadsoruneven ground.
Only transport the Tractor and Implement at the speeds that you
have determined are safe and which allow you to properly control the
equipment.
Test the tractor at a slow speed and increase the speed slowly.
Apply the Brakes smoothly to determine the stopping
characteristicsoftheTractor and Implement.
As you increase the speed of the Tractor the stopping distance
increases. Determine the maximum safe transport speed for
you and this Equipment.
2.
1.
3.
WARNING! Never attempt to lubricate, adjust, or remove material from the
Implementwhileitisinmotionorwhiletractorengineisrunning. Make
sure the tractor engine is off before working on the Implement.
(SG-20)
CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an
Implement attached can often be noisy enough to cause permanent
hearing loss. We recommend that you always wear hearing
protection if the noise in the Operator’s position exceeds 80db.
Noise over 85db over an extended period of time will cause severe
hearing loss. Noise over 90db adjacent to the Operator over an
extended period of time will cause permanent or total hearing loss.
Note: Hearing loss from loud noise [from tractors, chain saws,
radios, and other such sources close to the ear] is cumulative over a
lifetime without hope of natural recovery. (SG-I7)
WARNING! Alwaysreadcarefullyandcomplyfullywiththemanufacturersinstructions
when handling oil, solvents, cleansers, and any other chemical agent.
(SG-22)

Safety Section 1-6
SRW800 07/03
SAFETY
© 2003Alamo Group Inc.
SAFETY
WARNING! Periodicallyinspectallmovingparts for wear and replacewhenneces-
sary with authorized service parts. Look for loose fasteners, worn or
brokenparts,andleakyorloosefittings. Make sureall pinshavecotter
pins and washers. Serious injury may occur from not maintaining this
machine in good working order. (SG-21)
DANGER! KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death. (SG-24)
DANGER! Never run the tractor engine in a closed building or without adequate
ventilation. The exhaust fumes can be hazardous to your health.
(SG-23)
DANGER! Neverallowchildrentoplay on or aroundTractororImplement. Children
can slip or fall off the Equipment and be injured or killed. Children can
cause the Implement to shift or fall crushing themselves or others. (SG-25)
WARNING! Do not exceed the rated PTO speed for the Implement. Excessive PTO
speeds can cause Implement driveline or component failures resulting in
serious injury or death. (SG-26)
DANGER! NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or
Implement,anoperatoronprescriptionor over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment
safely. NEVER knowingly allow anyone to operate this equipment
when their alertness or coordination is impaired. Serious injury or
death to the operator or others could result if the operator is under the
influence of drugs or alcohol. (SG-27)
DANGER! OperatetheTractorand/orImplementcontrolsonlywhileproperlyseatedin
theTractorseatwiththeseatbeltsecurelyfastenedaroundyou. Inadvertent
movementoftheTractororImplementmaycauseseriousinjuryordeath. (SG-
29)