SCHUNK TRIBOS SVP-Mini auto User instructions

Translation of original operating manual
TRIBOS Polygonal Clamping System
Clamping device SVP-Mini auto/SVP-RM auto
Assembly and operating manual
Superior Clamping and Gripping

Imprint
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Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re-
served. Any reproduction, processing, distribution (making available to third parties), transla-
tion or other usage - even excerpts - of the manual is especially prohibited and requires our
written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0289045
Version: 03.00 |21/11/2017|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading technology
supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions. Ask
us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]k.com
schunk.com

Table of contents
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3
Table of contents
1
General .............................................................................................................................. 5
1.1
About this manual ............................................................................................................. 5
1.1.1
Presentation of Warning Labels ........................................................................... 5
1.1.2
Applicable documents........................................................................................... 6
1.1.3
Sizes ........................................................................................................................ 6
1.2
Warranty ............................................................................................................................ 6
1.3
Scope of delivery................................................................................................................ 6
1.4
Accessories ......................................................................................................................... 7
2
Basic safety notes ............................................................................................................. 8
2.1
Intended use ...................................................................................................................... 8
2.2
Not intended use ............................................................................................................... 8
2.3
Constructional changes ..................................................................................................... 8
2.4
Spare parts ......................................................................................................................... 9
2.5
Environmental and operating conditions ........................................................................ 9
2.6
Personnel qualification.................................................................................................... 10
2.7
Personal protective equipment...................................................................................... 11
2.8
Notes on safe operation.................................................................................................. 11
2.9
Transport .......................................................................................................................... 12
2.10
Malfunctions .................................................................................................................... 12
2.11
Disposal ............................................................................................................................ 12
2.12
Notes on particular risks ................................................................................................. 13
2.13
Safety installations........................................................................................................... 15
3
Technical data.................................................................................................................. 16
3.1
Clamping device............................................................................................................... 16
3.2
Polygonal jaw chuck ........................................................................................................ 17
3.3
Accessories ....................................................................................................................... 18
3.4
Name plates ..................................................................................................................... 18
4
Design and description .................................................................................................... 20
4.1
Design ............................................................................................................................... 20
4.2
Description ....................................................................................................................... 20
5
Assembly ......................................................................................................................... 22
5.1
Connections ..................................................................................................................... 22
5.2
Assembling the clamping unit......................................................................................... 22
5.3
Connecting the pump...................................................................................................... 24
6
Operation ........................................................................................................................ 26
6.1
Displays and control elements........................................................................................ 26

Table of contents
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6.2
Operating the pump ........................................................................................................ 27
6.2.1
Switching pump on and off................................................................................. 27
6.2.2
Overview user interface...................................................................................... 28
6.2.3
"Main page" tab .................................................................................................. 29
6.2.4
Tab "Info 1" .......................................................................................................... 31
6.2.5
"Info 2" tab........................................................................................................... 32
6.2.6
"Progress of work cycle" tab............................................................................... 33
6.3
Clamping and loosening the tool.................................................................................... 34
6.4
Solving problems with clamping and loosening the tool.............................................. 36
6.5
Analysis software............................................................................................................. 38
6.5.1
Installing the analysis software .......................................................................... 38
6.5.2
Operating the analysis software ........................................................................ 39
6.6
Operating the pump on battery power ......................................................................... 45
6.6.1
Charging the battery ........................................................................................... 46
6.6.2
Replacing the battery.......................................................................................... 48
6.7
Actions after the usage ................................................................................................... 48
7
Troubleshooting .............................................................................................................. 49
8
Maintenance.................................................................................................................... 51
9
Declaration of conformity................................................................................................ 52

General
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5
General
About this manual
This manual contains important information for a safe and appropri-
ate use of the product.
This manual is an integral part of the product and must be kept ac-
cessible for the personnel at all times.
Before starting work, the personnel must have read and understood
this operating manual. Prerequisite for safe working is the ob-
servance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding and
may differ from the actual product design.
In addition to these instructions, the documents listed under
(1.1.2, Page 6) are applicable.
Presentation of Warning Labels
To make risks clear, the following signal words and symbols are used
for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1
1.1
1.1.1

General
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Applicable documents
• General terms of business*
• Catalog data sheet of the purchased product *
• Assembly and operating manuals of the accessories *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
Sizes
This operating manual applies to the following sizes:
• SVP- Mini auto
• SVP- RM auto
Warranty
If the product is used as intended, the warranty is valid for 12 months
from the ex-works delivery date under the following conditions:
• Intented use in 1-shift operation
• Observe the specified maintenance and lubrication intervals
• Observe the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in the
warranty.
Scope of delivery
The scope of delivery includes
• TRIBOS clamping device SVP-RM auto or SVP- Mini in the variant
ordered
• Pump incl. remote control
• Power supply (230 V or 110 V)
1.1.2
1.1.3
1.2
1.3

General
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7
Accessories
The following accessories can be ordered for the clamping device:
• Cylindrical brush (see catalog Tool holder systems "Accessories")
• Bag for clamping device (Id.-no.: 9958225)
• Bracket (Id.-no.: 9954724)
• Battery (Id.-no.: 9958224)
• Battery charger 230 V (Id.-no.: 9958226)
• Battery charger 110 V (Id.-no.: 9958223)
• Power adapter 230 V power supply unit
– Australia (Id.-no.: 9958139)
– Italy (Id.-no.: 9958140)
– England (Id.-no.: 9958141)
– USA / Canada (Id.-no.: 9958142)
– Switzerland (Id.-no.: 9958143)
– South Africa (Id.-no.: 9961009)
– France (Id.-no.: 9900076)
• An analysis software for showing and adjusting different parame-
ters can be downloaded on the SCHUNK website.
For information regarding which accessory articles can be used with
the corresponding product variants, see catalog data sheet.
1.4

Basic safety notes
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Basic safety notes
Intended use
The clamping device may only be used for loading and replacing rota-
tionally symmetric tools in TRIBOS-Mini or TRIBOS-RM polygonal jaw
chucks.
• The product may only be used within the scope of its technical da-
ta, (3, Page 16).
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all in-
structions in this manual.
Not intended use
• Any utilization that exceeds or differs from the appropriate use is
regarded as misuse.
Not intended use is
• using the clamping device outside or in an ATEX area,
• using the pump on lifting gear or lifting cylinders,
• connecting different hydraulic devices – other than the intended
clamping devices – to the pump.
Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written approval
of SCHUNK.
2
2.1
2.2
2.3

Basic safety notes
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9
Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and damage
the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its de-
fined application parameters, (3, Page 16).
• Ensure that the product is protected against sprayed water, va-
pors, contamination, and EMC influences during operation. Ex-
ceptions are products that are designed especially for contami-
nated environments.
Operate the product under the following environmental conditions:
• Temperature range: +15°C to +40°C
• Relative humidity: 20 % to 80 %
Store the product under the following conditions:
• Store the product under the following conditions:
• Store it dry and dust-free.
• Do not expose it to aggressive media.
• Storage temperature: +15°C to +40°C.
• Relative humidity: max. 60 %.
2.4
2
.5
Environment
Storage

Basic safety notes
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Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently qualified,
the result may be serious injuries and significant property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various ac-
tivities related to the product:
Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and regula-
tions.
Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and avoid
possible dangers and knows the relevant standards and regulations.
Instructed persons were instructed by the operator about the dele-
gated tasks and possible dangers due to improper behaviour.
Due to its technical training, knowledge and experience, service per-
sonnel of the manufacturer is able to perform the delegated tasks
and to recognize and avoid possible dangers.
2.6
Trained electrician
Qualified personnel
Instructed person
Service personnel of
the manufacturer

Basic safety notes
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11
Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against danger
which may interfere with their health or safety at work.
• When working on and with the product, observe the occupational
health and safety regulations and wear the required personal pro-
tective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and corners
or rough surfaces.
• Wear heat-resistant protective gloves when handling hot surfac-
es.
• Wear protective gloves and safety goggles when handling hazard-
ous substances.
• Wear close-fitting protective clothing and also wear long hair in a
hairnet when dealing with moving components.
Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety and
cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the function
and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does not
apply to products that are designed for special environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and environmen-
tal protection regulations regarding the product's application
field.
2.7
2.8

Basic safety notes
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Transport
Handling during transport
Incorrect handling during transport may impair the product's safety
and cause serious injuries and considerable material damage.
• When handling heavy weights, use lifting equipment to lift the
product and transport it by appropriate means.
• Secure the product against falling during transportation and han-
dling.
• Stand clear of suspended loads.
Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the malfunction.
• Do not recommission the product until the malfunction has been
rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and envi-
ronmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.
2.9
2.10
2.11

Basic safety notes
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13
Notes on particular risks
DANGER
Risk of fatal injury due to electric current!
Touching live parts poses an immediate risk of fatal injury by elec-
trocution.
• Only allow a qualified electrician to perform work on electrical
components.
• Prior to commencing work on electric components, restore to a
de-energized state.
• In case of damage to the insulation, switch off the power supply
immediately and arrange for a repair.
• Keep humidity away from live parts.
WARNING
Risk of injury due to unexpected movements!
If the power supply is switched on or residual energy remains in the
system, components can move unexpectedly and cause serious inju-
ries.
• Before starting any work on the product: Switch off the power
supply and secure against restarting.
• Ensure that no residual energy remains in the system.
WARNING
Risk of injury due to hydraulic energies!
Hydraulically driven parts may move unexpectedly. If parts are
damaged, hydraulic liquid may leak out under high pressure and
causes serious injuries.
• Only qualified workers are allowed to work at hydraulic parts.
• Check the hose lines for damage after each use. If necessary,
have the damage repaired.
• Do not adjust the pressure above the maximum value.
• Prevent the hydraulic liquid from getting in contact with your
skin. Wear personal protective equipment.
2.12

Basic safety notes
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WARNING
Risk of injury due to hot hydraulic liquid!
In continuous operation the hydraulic liquid may heat up considera-
bly. During operation valves and hydraulic connection lines may get
very hot.
• Wear personal safety equipment for all works at hydraulic parts.
• Before working at hydraulic parts, make sure the hydraulic liquid
has cooled down to environmental temperature.
NOTICE
Danger to the environment due to wrong handling of environmen-
tally hazardous substances!
The hydraulic liquid contains toxic substances. Wrong handling, es-
pecially in case of incorrect disposal, may result in serious environ-
mental damage.
• Collect spilled or leaking hydraulic liquid instantly and properly.
• Have hydraulic liquid disposed by a specialized company.

Basic safety notes
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15
Safety installations
Safety installations at the clamping device
1
Power plug (230 V - variant depicted)
2
Battery (optional)
3
Return flow slide
Switch off the energy supply
In dangerous situations switch off energy supply immediately:
1 Remove power plug (1) from the socket.
OR when battery-powered: Press left and right unlocking button
simultaneously and remove battery from the pump, (6.6,
Page 45)
Reduce pressure in dangerous situations
1 If system pressure is not reduced by pressing "-", move the re-
turn flow slide downwards (3) into "MANUEL RELEASE" position.
In this position the hydraulic liquid flows back into the tank of the
pump. The oil pressure decreases.
2.13

Technical data
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Technical data
Clamping device
Reference value
Value
Operating pressure [bar]
100 – 600
Pressing time (depending on
clamping pressure and oil tem-
perature)
ca. 6 s at 600 bar
Working temperature [°C]
+15 to +40
Noise emission [dB(A)]
< 70 (measuring distance 1 m)
Reference value
Value
Voltage/frequency
SVP - Mini auto
• Id-No. 25004523:
230 V AC, 50 - 60 Hz
• Id-No. 25005600:
110 V AC, 50 - 60 Hz
SVP - RM auto
• Id-No. 25004525:
230 V AC, 50 - 60 Hz
• Id-No. 25005599:
110 V AC, 50 - 60 Hz
Power [W]
200
Drive motor
DC-Permanent Magnet Motor
Hydraulic liquid
Hydraulic oil: AGIP EXIDIA HG 68
Weight [kg]
5.2
Dimensions (LxBxH) [mm]
610 x 320 x 460
IP protection class
IP 43
Promotional volume [l/min]
0.06 – 0.74
On-time of the pump ED S3
• for 20 °C: 100% / 60 min
• for 40 °C: 40% / 60 min
Operating time 24 minutes,
break time 36 minutes
Interface
USB 2.0
3
3.1
Pump

Technical data
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17
Polygonal jaw chuck
Reference value
Seize
Value
Clamping Ø D1 [mm]
TRIBOS-Mini
1 – 6
TRIBOS-RM
3 – 12
O.D. Ø D2 [mm]
TRIBOS-Mini
9
TRIBOS-RM
20
Clamping length [mm]
TRIBOS-Mini
22.5
TRIBOS-RM
30
Clamping device with polygon jaw chuck
1
Polygonal jaw chuck TRIBOS-Mini
2
Intermediate sleeve SVP-Mini auto with 120° angular offset
3
Polygonal jaw chuck TRIBOS-RM
4
Intermediate sleeve SVP-RM auto with 120° angular offset
NOTE
For further information regarding TRIBOS polygonal jaw chuck, see
separate assembly and operating manual.
3.2

Technical data
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Accessories
Reference value
Value
Voltage [V DC]
18
Battery capacity [Ah]
3
Battery type
Li-Ion
Reference value
Value
Voltage [V AC]
230 or 110 (depends on the or-
dered variant)
Frequency [Hz]
50-60
Name plates
There is a name plate at the housing of the clamping unit with the
following details:
• Manufacturer
• Id.-no.
• Product designation
• Designation of origin
• Designation of the clamping system
Name plate of the clamping device
3.3
Battery
Battery charger
3.4

Technical data
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19
There is a name plate on the bottom of the pump with the following
details:
• Serial number
• Year of manufacture
• Technical data:
– Pressure
– Voltage
– Power
– Weight
– IP Code
Name plate of the pump

Design and description
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Design and description
Design
Design of the clamping device
1
Power supply unit with power
plug
5
Display
2
Remote control unit
6
Hydraulic hose
3
Pump
7
Clamping unit
4
Rotary knob
8
Intermediate sleeve
Description
The polygonal jaw chuck is inserted in the intermediate sleeve (8) of
the clamping unit (7). The pump (3) puts pressure on the clamping
unit. Under pressure the polygon-like clamping diameter is getting
round and the tool can be inserted. After the pressure relief, the
clamping diameter deforms again into a polygon and the tool is
clamped.
• The pump's safety valve is adjusted to 630 bar.
• An electronic pressure sensor is used to monitor the pressure.
• The pump body and all the functional components are made of
tested, high-strength materials. The light and compact pump
housing is made of insulated, shock-resistant, glass-fiber-
reinforced polyamide.
4
4.1
4.2
Functioning
Pump