SEA Saturn 600 Quick start guide

Sistemi elettronici
di Aperture Porte e Cancelli
SATURN
MOUNTING AND CONNECTING INSTRUCTIONS
SATURN is a motor reducer designed for the automation of
sliding gates with grease lubrication of the gear in the 600
version; in oil bath in the 1000 and 2000 versions.
The irreversibility of the motor reducer allows a perfect and safe
gate closing, and makes the installation of an elecric lock
unneccessary. In case of electric power cut, the lock device
placed on the front part of the motor reducer allows the manual
opening and closing. The operator is equipped with an electronic
clutch device in the 600 version and with an adjustable
mechanical clutch in the 1000 and 2000 versions, which
guaranties a thrust adjustment on the gate, furthermore the
electronic inversion system (optional) through encoder
makes out of the Saturn motor reducer a safe and reliable
operator allowing in a simple way to respect the laws in force in
the country where the product will be installed.
1Adjustable foundation plate
2Anchor bolts
3Pinion protection
4Adjusting screws cover
5Pinion
6Reducer release lever
TECHNICAL DATA
Power supply
Power
Absorbed current
Motor capacitor
Working frequency
Working Temperature
Thermoprotection
Weight
Anticrushing clutch
Protection degree
Pinion Z16 (Z20) speed
Maximum torque
Gate maximum weight
Mechanical clutch
Inductive or mechanical limit switch
230 V (±5%) 50/60 Hz
330W 550W 750W
1,6 A 2,6 A 3,0 A
16 uf 12,5 uf 25 uf
35% 35% 30%
-20°C +55°C
150°C
12 Kg 13 Kg 14,5 Kg
Electronic Electronic/Mechanical
IP55
9,5 (11) m/min
30 Nm 55 Nm 70 Nm
600 Kg 1000 Kg 2000 Kg
no with or without yes
600
1000
2000
88
99
11
33
66
2000 Kg
1800 Kg
1000 Kg
600 Kg
SATURN 2000
SATURN 1000
25%
40%
50%
30%
35%
Use frequency
Gate maximum weight
Motor reducers
7 Screw for mechanical clutch adjustment
(only in 1000 and 2000 models)
8Electronic unit
9Oil filling up cap
10 Magnetic encoder
MAIN PARTS DENOMINATION
ENGLISH
SATURN MOTOR REDUCER USING GRAPHIC
1. GATE ARRANGEMENT
Before starting with the installation check if all the gate parts
(fixed and mobile) have a strong and as less as possible
deformable structure, also make sure that :
a) The leaf is rigid and compact;
b) The inferior slideway is perfectly straight, horizontal and
without any obstacles which could obstruct the gate sliding;
c) The inferior sliding wheels are equipped with greasable or
water tightened bearings;
d) The superior slideway has been produced and placed so that
the gate is in a perfect vertical position;
e) Mechanical stops of the leaf are always installed in order to
avoid possible derailment of it.
DIMENSIONS (mm)
1/30
SATURN 600
22
44
55
77
1010
SATURN 600
SATURN 1000
SATURN 2000
320
345
125
600 - 1000 - 2000
REV 00 - 04/2007cod. 67410326

Sistemi elettronici
di Aperture Porte e Cancelli
Fig. 2
Z16
Z20
108 mm
116 mm
MINIMUN DIMENSION Q
2.2. Before concreting in the plate insert a flexible plastic duct
into the special hole of the plate.
2.3. Before concreting in the plate, make sure that it is perfelcty
leveled and that the distance of 50-55mm as shown in Fig. 2 is
respected.
Ø
35 mm minimum)
3. CABLES PASSAGE ARRANGEMENT
Saturn is provided with two different holes for electric cables
passage.
It’s very important to make the high - tension (230Vac) cables
pass through one hole and the low - tension cables (24Vdc)
through the other one (Fig. 3)
2. FOUNDATION PLATE ANCHORAGE
To install the foundation plate it is necessary to:
2.1. Prepare a concret basement with the dimensions shown
in Fig. 1 where the foundation plate and the anchor bolts will
be concreted.
NOTE: It is recommended, gate structure permitting, to lift the
foundation plate about 50mm from the ground, in order to
avoid eventual water stagnation (Fig.1)
2/30
43-58
Fig. 3
Fig. 5
4. FITTING OF THE MOTOR REDUCER
4.1. Insert the 4 grains into the special holes, so that it is
possible to adjust the motor reducer height on the plate (Fig. 4).
4.2. Fix the motor reducer to the foundation plate with the 2
included nuts, adjusting the side position (Fig. 5) so to respect
the shown quota in (Fig. 2).
4.3. Remove the closing loading oil cap (red) and substitute
it with that supplied apart provided with the airhole (black).
Hole 1
Hole 2
Fig. 4
150
420
250
Plinto
Fig. 1
65
58-67
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Sistemi elettronici
di Aperture Porte e Cancelli
1,5 mm
Fig. 11
Fig. 12
3/30
5. RELEASE SYSTEM
5.1. In order to release do as follows:
-Open the lock cover, insert the key and rotate it 90° clockwise
(Fig. 6).
- Pull the release lever until it stops, about 90° approximately
(Fig. 7).
Note: when you pull the release lever, the electronic control
unit receives a stop impulse thanks to a micro-switch
placed inside.
5.2. In order to relock do as follows:
- Push the release lever to complete closing.
- Rotate the key counter-clockwise and extract it.
- Close the protective lock cover.
Once the lock has been restored the electronic control unit
reactivates
6. GEAR RACK MOUNTING
6.1. Release the motor reducer and take the leaf to complete
opening;
6.2. Fix to each gear rack element the support pawls using the
appropriate lock screws, taking care to place them in the upper
part of the hole (Fig. 8) ;
6.3. Lean the gear rack element on the toothed pinion of the
motor so that it results parallel to the ground slideway of the
gate, place it as shown in Fig. 9 and electrically weld the central
pawl B to the gate structure (Fig. 10).
6.4. Make sure that all the gear rack elements are perfectly
aligned and placed correctly (teeth in phase). It’s suggested to
place two aligned elements infront of a third one as shown in
Fig.11;
6.5. Repeat the above described operation for all the remaining
gear rack elements which have to be installed;
6.6. To avoid that the door weights down on the pinion (Fig.12)
lift up the whole rack about 1,5 mm.
Warning: Keep a gap of about 0,5 mm between pinion tooth
and gear rack tooth;
6.7. Make sure that the gear rack works at the center of the
pinion along all rack elements, if necessary, adjust the distance
pieces length.
Fig. 6
Fig. 9
ABC
Manually move the gate until pawl C is placed in
correspondence to the pinion, now fix it with electric welding.
Repeat the same procedure for pawl A after having placed it in
correspondence to the pinion;
Fig. 7
Fig. 8
Fig. 10
Open
lC ose
cod. 67410325 REV 01 - 04/2007
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Sistemi elettronici
di Aperture Porte e Cancelli
Fig. 14
Fig. 15
Adjusting the trimmer for braking, placed on the electronic
control unit, it is possible to make the gate stop on the desired
position.
Fig. 18
8. GROUNDING (Fig. 18)
9. CLUTCHADJUSTMENT (Saturn 1000 and 2000)
9.1. Switch off electric power.
9.2. In order to adjust the clutch it is necessary to:
-Act on the scrub screw “A” (Fig. 19) as follows:
- Turning clockwise = less clutch sensibility / more thrust force
-Counter clockwise = more clutch sensibility / less thrust force
.
AA
Fig. 19
Mechanical limit switch
Inductive limit switch
4/30
7. LIMIT SWITCHADJUSTMENT
7.1. In order to install and adjust the limit switch in opening, follow
the below mentioned instructions (Fig. 13):
- Take the gate to complete opening,
- Place the small plate on the gear rack so that the limit switch is
(small lever in case of mechanical limit switch (Fig. 14); small
pointers placed on the upper part in case of inductive limit switch
(Fig. 15)) in corrispondence of pointX which is placed 50 mm
from the folded side of the small plate (fig. 16) and fix it with the
delivered screws (Fig. 17).
7.2. In order to install and adjust the limit switch in closing, follow
the below mentioned instructions (Fig. 13):
- Take the gate to complete closing
- Place the small plate on the gear rack so that the limit switch is
in corrispondence of pointX which is placed 50 mm from the
folded side of the small plate (fig. 16) and fix it with the delivered
screws (Fig. 17).
Fig. 13
Limit switch in closing
Limit switch in opening Fig. 17
50 mm
X
Fig. 16
Position in which must be the spring
(mechanical limit switch) or the
pointer (inductive limit switch)
+ power
- sensibility
- power
+ sensibility
cod. 67410325 REV 01 - 04/2007
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Sistemi elettronici
di Aperture Porte e Cancelli
11. ELECTRIC CONNECTIONS OF THE INSTALLATION (Fig. 21)
2x5
1,
2x,51
3x1,5
1x1,5
152
x,
13 x, 5
1,5
2x
x1
3,5
61
,
5
x
x8 1, 5
1xRG58
1
2
3
4
11
5
678
9
10
1) Saturn
2) photocell Sx
3) photocell Dx
4) Mechanical safety edge
9) Warning notice
10) Junction box
11) Differential 16A - 30mA
12. RISK EXAMINATION
The points pointed by arrows in Fig. 22 are potentially
dangerous. The installer must take a thorough risk examination
to prevent crushing, conveying, cutting, grappling, trapping so
as to guarantee a safe installation for people, things and animals
(
)
Re. Laws in force in the country where the installation has been
made.
5) Key push botton
6) Flasher
7) Receiver
8) Antenna
NOTICE
SEA s.r.l can not be deemed responsible for any damage or
accident caused by product breaking, being damages or
accidents due to a failure to comply with the instructions herein.
The guarantee will be void and the manufacturer responsibility
(according to Machine Law) will be nullified if SEA Srl original
spare parts are not being used.
This is a quotation from the GENERAL
DIRECTIONS that the installer must read carefully before
installing. Packaging materials such as plastic bags, foam
polystyrene, nails etc must be kept out of children’s reach as
dangers may arise.
The electrical installation shall be carried out by a professional
technician who will release documentation as requested by the
laws in force (D.L.46/90).
Fig. 21
Fig. 22
5/30
PERIODIC MAINTENANCE
All the above described operations must be done exclusively by an
authorized installer.
10. SCREW COVER MOUNTING
At the end of the mechanical installation and after having
executed all the required adjustments, mount the two screw
covers on the operator as shown in Fig. 20.
Check the oil level (only Saturn 1000 and 2000)
(Use the oil level rod)
Change oil
Check the release functionality
Check the clutch functionality (1000 and 2000)
Check the distance between pinion and gear rack (1.5
mm)
Check the usury status of pinion and gear rack
Check the connection cables integrity
Check limit switch functionality and status in opening
and closing and the related small plates
Check the fixing screws
Annual
Annual
Annual
Annual
Annual
Annual
Annual
Annual
4 years
Fig. 20
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Sistemi elettronici
di Aperture Porte e Cancelli
6/30
CONFORMITY DECLARATION
SEA declares under its responsibility that the following products:
Saturn 600, Saturn 1000, Saturn 2000
meet the essential requisites provided by the following European Directive and following modifications (where applicable)::
89/392/CEE (Machine Directive)
89/336/CEE (Electromagnetic Compatibility Directive)
73/23/CEE (Low Tension Directive)
SAFETY PRECAUTIONS:
All electrical work and the choice of the operating logic should conform to current regulations.A16A 0,030Adifferential switch must
be incorporated into the source of the operators main electrical supply and the entire system properly earth bonded. Always run
mains carrying cables in separate ducts to low voltage control cables to prevent mains interference.
INTENDED USE:
The SATURN operator has been designed to be solely used for the automation of sliding gates.
SPARE PARTS:
To obtain spare parts contact:
SEAs.r.l. -Zona Ind.le, 64020 S.ATTO Teramo Italia
SAFETYAND ENVIRONMENTAL COMPATIBILITY:
Don’t waste product packing materials and/or circuits.
When being transported this product must be properly packaged and handled with care.
MAINTENANCEAND OUT OF SERVICE:
The decommission and maintenance of this unit must only be carried out by specialised and authorised personnel.
NOTE: THE MANUFACTURER CANNOT BE DEEMED RESPONSIBLE FOR ANY DAMAGE OR INJURY CAUSED BY
IMPROPER USE OF THIS PRODUCT.
SEA reserves the right to do changes or variations that may be necessary to its products with no obligation to notice.
cod. 67410325 REV 01 - 04/2007
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