Sealey PBS99/10.V3 User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Ensure the pipe bender is in sound condition and good working order. Take action for immediate repair or replacement of damaged
parts. Use recommended parts only. The use of improper parts may be dangerous and will invalidate the warranty.
9Keep pipe bender and associated parts clean for best and safest performance.
9Locate the pipe bender in a suitable, well lit working area.
9Keep working area clean, tidy and free from unrelated materials.
9Use on level and solid ground, preferably concrete.
9Ensure all non-essential persons keep a safe distance whilst the pipe bender is in use.
9Wear appropriate safety apparel, including eye protection,ear protection, protective gloves and safety footwear
9Caution! Cut pipe edges may be sharp, take care when handling any cut steelwork.
9Check that bending die is correctly seated on ram and that the roller shafts are fully engaged in the frame and pinned before operating hydraulic unit.
9Keep hands away from die and rollers when bending pipe.
9Use a qualified person to lubricate and maintain the hydraulic unit.
9Confirm that the recommended hydraulic oil is used during maintenance.
9DO NOT top up system with brake fluid. Use hydraulic oil only.
9DO NOT operate the pipe bender if damaged.
9DO NOT allow untrained persons to operate the pipe bender.
9DO NOT exceed the rated capacity of the hydraulic unit (see Section 2).
9DO NOT use the pipe bender for purposes other than that for which it is intended.
9DO NOT alter the pressure control valve.
9When not in use store pipe bender, with the hydraulic ram in the down position, in a dry, childproof area.
When using hydraulic type pipe benders, the bent pipe or tube is prone to deformation on both the inside and
outside curvature.
The pipe or tube can be deformed into an oval shape or creased depending on the wall thickness of the material.
This is not a fault and largely unavoidable. Consider packing the pipe or tube with dried sand or similar medium
before bending as this may help to alleviate deformation of the pipe or tube. Pack the sand tight and cap both ends.
2. INTRODUCTION
PBS99/10PT.V3
Floor standing pipe bender with fabricated steel chassis and heavy-duty 12tonne hydraulics with integral pump and reservoir. Fitted with externally
mounted return springs. Suitable for bending gas and air pipe from Ø13mm(1/2”) up to Ø51mm(2”). Bends up to 180° (3 x 60° bends).
PBS99/14PT.V3
Floor standing pipe bender with fabricated steel chassis and heavy-duty 16tonne hydraulics with integral pump and reservoir. Fitted with externally
mounted return springs. Suitable for bending gas and air pipe from Ø13mm up to Ø51mm(2”). Bends up to 180° (3 x 60° bends). Die Sizes:
13mm(1/2”), 20mm(3/4”), 25mm(1”), 32mm(1-1/4”), 40mm(1-1/2”), 51mm(2”), 63mm(2-1/2”), 75mm(3”).
3. SPECIFICATION
Models:
PBS99/10.V3
Die Sizes:
13mm(1/2”), 20mm(3/4”), 25mm(1”), 32mm(1-1/4”), 40mm(1-1/2”), 51mm(2”)
Maximum Load: ........................................................12tonne
Maximum Pipe Diameter:.............................................51mm
PBS99/14.V3
Die Sizes:
13mm(1/2”), 20mm(3/4”), 25mm(1”), 32mm(1-1/4”), 40mm(1-1/2”), 51mm(2”), 63mm(2-1/2”), 75mm(3”)
Maximum Load: ........................................................16tonne
Maximum Pipe Diameter:.............................................75mm
Refer to
instruction
manual
Wear eye
protection Wear ear
protection Wear protective
gloves Wear safety footwear Warning!
PBS99/10. V3, PBS99/14.V3 Issue:4 (HF) 10/08/22
Original Language Version
© Jack Sealey Limited
12/16TONNE HYDRAULIC PIPE BENDER
MODEL NO’S: PBS99/10.V3, PBS99/14.V3

4. OPERATION
WARNING! Ensure that you read, understand and apply Section 1 Safety Instructions before operating the pipe bender.
4.1.  Beforerstuse,purgethehydrauliccircuit,inordertoeliminateanyairfromthesystem,asfollows:
4.1.1. Fitjackhandleoverreleasevalve(g.1.1)andturnanti-clockwisetoopenvalve.
4.1.2. Insertjackhandleintothehandlesleeve(g1.2)andpumpseveraltimestoensurefullinternallubricationandtobleedairfrom 
the system.
4.1.3. When complete place the handle back over the release valve (1) and turn clockwise to close.
4.1.4. With the hydraulic unit release valve open and the ram fully retracted, fit the appropriate sized die to the ram.
4.1.5. Introduce the pipe between die and rollers, positioning it so that the centre of the required bend in the pipe is over the centre of
the die.
4.1.6. Using the end of the handle, open the release valve and ram will retract under spring tension, drain and refill to bottom of filler plug hole.
5. MAINTENANCE
5.1. Maintenance and repair must be carried out by qualified person. Contact your Sealey stockist for details.
5.2. Check all fittings are tight before each use.
5.3. Lubricate all moving parts at regular intervals.
5.4. Always keep the pipe bender clean, dry, and protect from harsh conditions.
5.5. Should you need to replace the oil ensure the piston is fully retracted. An excess of oil will render the press inoperative.
5.6. Use only appropriate Sealey hydraulic jack oil. DO NOT use brake fluid. Contact your local Sealey stockist for details. Purge the
system to remove any air.
5.7. Check your model parts information for spares.
5.8. Annually, replace hydraulic oil using Sealey Hydraulic Jack Oil with ram fully down,
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN PRODUCT TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your
local agent. If the product is under guarantee please contact your stockist.
.
Original Language Version
© Jack Sealey Limited
PBS99/10.V3 PBS99/14.V3
2
1
1
2
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
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PURCHASE HERE
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative
versions, please email or call our technical team on [e-mail] or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
g.1
PBS99/10. V3, PBS99/14.V3 Issue:4 (HF) 10/08/22